CN212125614U - Coil winding packaging machine integrating PE film and braided tape packaging - Google Patents
Coil winding packaging machine integrating PE film and braided tape packaging Download PDFInfo
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- CN212125614U CN212125614U CN202020539245.2U CN202020539245U CN212125614U CN 212125614 U CN212125614 U CN 212125614U CN 202020539245 U CN202020539245 U CN 202020539245U CN 212125614 U CN212125614 U CN 212125614U
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- 238000004804 winding Methods 0.000 title claims abstract description 20
- 238000004806 packaging method and process Methods 0.000 title claims description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 130
- 238000003860 storage Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 67
- 238000013519 translation Methods 0.000 claims description 35
- 238000005520 cutting process Methods 0.000 claims description 32
- 230000000903 blocking effect Effects 0.000 claims description 27
- 238000009434 installation Methods 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000013459 approach Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000012528 membrane Substances 0.000 abstract description 11
- 238000013461 design Methods 0.000 abstract description 3
- 238000012856 packing Methods 0.000 abstract 6
- 238000010586 diagram Methods 0.000 description 14
- 210000000078 claw Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000010618 wire wrap Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及线材包装技术领域,更具体地说,是涉及一种集PE膜和编织带包装为一体的线卷缠绕包装机。The utility model relates to the technical field of wire packaging, in particular to a wire coil winding packaging machine integrating PE film and braided tape packaging.
背景技术Background technique
在线材打扎缠绕包装生产线上,卷绕成圈的线材(如钢线、镀锌铁线等)需要经过编织带进行包装。然而,目前市面上的线卷缠绕包装机通常只单独具有编织带包装功能,不能具有PE膜包装功能,不能实现编织带包装与PE膜包装之间的自由切换,不能满足既要包装PE膜又要包装编织带的线材包装工艺。On the wire wrapping and wrapping production line, the coiled wire (such as steel wire, galvanized iron wire, etc.) needs to be packaged by braided tape. However, the current coil winding packaging machines on the market usually only have the function of braided tape packaging alone, but cannot have the function of PE film packaging, and cannot realize the free switch between braided tape packaging and PE film packaging, and cannot meet the requirements of packaging both PE film and PE film packaging. The wire wrapping process to wrap the braid.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的上述缺陷,提供一种集PE膜和编织带包装为一体的线卷缠绕包装机。The purpose of the utility model is to overcome the above-mentioned defects in the prior art, and to provide a coil winding packaging machine integrating PE film and braided tape packaging.
为实现上述目的,本实用新型提供了一种集PE膜和编织带包装为一体的线卷缠绕包装机,包括机架,所述机架的侧板上设有用于将PE膜和编织带缠绕在卷状线材上进行包装的动圈缠绕包装机构,所述动圈缠绕包装机构包括C型动圈、动圈驱动装置、若干个动圈驱动轮、若干个动圈支撑限位轮、若干个储带滚筒、以及PE膜料卷安装柱,所述动圈驱动轮安装在C型动圈的外圈,所述动圈支撑限位轮安装在C型动圈的内圈,所述动圈驱动装置与所有动圈驱动轮传动连接以带动其转动,从而通过动圈驱动轮驱动C型动圈发生旋转,所述PE膜料卷安装柱和所有储带滚筒分别安装在C型动圈的外表面上,所述机架的侧板上设有用于对旋转到指定位置的C型动圈进行阻挡定位的动圈定位机构,所述C型动圈的后端一侧设有用于将编织带夹取输送至C型动圈工位的编织带夹取送料机构和用于将编织带切断的编织带切断机构,所述编织带切断机构位于C型动圈与编织带夹取送料机构之间,所述C型动圈的上端设有用于将PE膜料卷插装在C型动圈的PE膜料卷安装柱上和在切换编织带进行包装时夹走PE膜料卷的PE膜上下料机构、用将PE膜熔断的拉膜熔断机构、以及用于辅助编织带卷入到在储带滚筒与压料带之间的编织带压带机构,所述PE膜上下料机构和拉膜熔断机构通过固定架安装在机架的侧板上。In order to achieve the above purpose, the utility model provides a wire coil wrapping and packaging machine integrating PE film and braided tape packaging, including a frame, and a side plate of the frame is provided with a device for wrapping the PE film and the braided tape. A moving coil wrapping and packaging mechanism for wrapping on a coiled wire, the moving coil wrapping and packaging mechanism includes a C-shaped moving coil, a moving coil drive device, several moving coil driving wheels, several moving coil support limit wheels, several The tape storage drum and the PE film material roll installation column, the moving coil driving wheel is installed on the outer ring of the C-type moving coil, the moving coil support limit wheel is installed on the inner ring of the C-type moving The driving device is connected with all moving coil driving wheels to drive them to rotate, so as to drive the C-type moving coils to rotate through the moving coil driving wheels. On the outer surface, the side plate of the frame is provided with a moving coil positioning mechanism for blocking and positioning the C-type moving coil rotated to the designated position, and the rear end side of the C-type moving coil is provided with a knitting mechanism for braiding. The braided belt clipping and feeding mechanism for the belt clamping and conveying to the C-type moving coil station and the braided belt cutting mechanism for cutting the braided belt, the braided belt cutting mechanism is located between the C-type moving coil and the braided belt clamping and feeding mechanism. At the same time, the upper end of the C-type moving coil is provided with a PE film for inserting the PE film roll on the PE film roll installation column of the C-type moving coil and clamping the PE film roll when switching the braid for packaging. Loading and unloading mechanism, film pulling and fusing mechanism for fusing the PE film, and a braided belt pressing mechanism for assisting the braided belt to be rolled between the tape storage drum and the pressing belt, the PE film unloading mechanism and the pulling belt The membrane fusing mechanism is installed on the side plate of the frame through the fixing frame.
作为优选的实施方式,所述动圈定位机构包括定位阻挡气缸和定位挡块,所述定位阻挡气缸安装在机架的侧板上,所述定位挡块与定位阻挡气缸的活塞伸出杆相连接,所述C型动圈的内表面中段位置设有阻挡配合块,所述定位阻挡气缸能够带动定位挡块靠近C型动圈,从而使定位挡块挡住阻挡配合块,使C型动圈停止不动;As a preferred embodiment, the moving coil positioning mechanism includes a positioning blocking cylinder and a positioning blocking block, the positioning blocking cylinder is mounted on the side plate of the frame, and the positioning blocking block is connected to the piston extension rod of the positioning blocking cylinder. Connection, the middle section of the inner surface of the C-type moving ring is provided with a blocking matching block, and the positioning blocking cylinder can drive the positioning block to approach the C-type moving ring, so that the positioning block blocks the blocking matching block, so that the C-type moving ring stop motionless
作为优选的实施方式,所述动圈驱动装置包括动圈驱动电机、动圈驱动链轮、以及动圈驱动链条,所述动圈驱动链轮安装在每个动圈驱动轮的轮轴后端,所述动圈驱动电机通过动圈驱动链条与所有动圈驱动链轮传动连接。As a preferred embodiment, the moving coil drive device includes a moving coil drive motor, a moving coil drive sprocket, and a moving coil drive chain, and the moving coil drive sprocket is installed at the rear end of the axle of each moving coil drive wheel, The moving coil drive motor is drive-connected with all moving coil drive sprockets through a moving coil drive chain.
作为优选的实施方式,所述编织带夹取送料机构包括固定安装架、送带横移驱动装置、移动架、夹带进退驱动装置、夹带开合驱动装置、上夹座和下夹板,所述固定安装架安装在机架的侧板上,所述送带横移驱动装置安装在固定安装架上,所述送带横移驱动装置的驱动部位与移动架相连接并能够带动其前后移动,所述夹带进退驱动装置安装在移动架上,所述夹带进退驱动装置的驱动部位与上夹座相连接并能够带动其左右移动,所述夹带开合驱动装置安装在上夹座上,所述夹带开合驱动装置的驱动部位与下夹板相连接并能够带动其上下移动,从而使上夹座与下夹板实现开夹/合夹;As a preferred embodiment, the braided belt clipping and feeding mechanism includes a fixed mounting frame, a belt feeder traverse drive device, a moving frame, an entrainment forward and backward drive device, an entrainment opening and closing drive device, an upper clamping seat and a lower clamping plate. The installation frame is installed on the side plate of the frame, the belt feeder traverse drive device is installed on the fixed installation frame, and the drive part of the belt feeder traverse drive device is connected with the moving frame and can drive it to move back and forth, so The entrainment advancing and retreating driving device is installed on the moving frame, the driving part of the entraining advancing and retreating driving device is connected with the upper clamping base and can drive it to move left and right, and the entraining opening and closing driving device is installed on the upper clamping base. The driving part of the opening and closing driving device is connected with the lower clamping plate and can drive it to move up and down, so that the upper clamping base and the lower clamping plate can be opened/closed;
作为优选的实施方式,所述编织带切断机构包括上支架、下支架、切刀、切刀安装架、两个用于压紧编织带的压带定位装置和切刀升降驱动装置,所述上支架和下支架分别安装在机架的侧板上,所述下支架位于上支架的下方,所述切刀安装在切刀安装架的底部,所述切刀升降驱动装置装设在上支架上,所述切刀升降驱动装置与位于上支架和下支架之间的切刀安装架传动连接以带动切刀上下升降,所述压带定位装置分别装设在切刀安装架上,所述压带定位装置分别位于切刀的两侧,每个压带定位装置均包括上压块、压带导杆和压带弹簧,所述压带导杆通过第四直线轴承可上下升降地安装在切刀安装架上,所述压带导杆的顶部设置有导杆限位块,所述上压块固定在压带导杆的底端,所述压带弹簧套设在压带导杆外部且位于上压块和第四直线轴承之间,在压带弹簧未被压缩前,所述切刀的安装高度高于两个上压块的安装高度,所述下支架的顶部设置有位于上压块下方且用于与上压块配合将编织带压住的下压块。As a preferred embodiment, the braided belt cutting mechanism includes an upper bracket, a lower bracket, a cutter, a cutter mounting frame, two belt pressing positioning devices for pressing the braided belt, and a cutter lifting and lowering drive device. The bracket and the lower bracket are respectively installed on the side plate of the rack, the lower bracket is located below the upper bracket, the cutter is installed at the bottom of the cutter installation frame, and the cutter lift drive device is installed on the upper bracket , the cutting knife lifting drive device is connected with the cutting knife mounting frame between the upper bracket and the lower support to drive the cutting knife to move up and down, the pressure belt positioning device is respectively installed on the cutting knife mounting frame, the pressure The belt positioning devices are respectively located on both sides of the cutter. Each belt positioning device includes an upper pressure block, a belt pressure guide rod and a belt pressure spring. On the knife mounting frame, a guide rod limit block is arranged on the top of the pressure belt guide rod, the upper pressure block is fixed on the bottom end of the belt pressure guide rod, and the belt pressure spring is sleeved outside the pressure belt guide rod and Located between the upper pressure block and the fourth linear bearing, before the pressure belt spring is not compressed, the installation height of the cutter is higher than the installation height of the two upper pressure blocks, and the top of the lower bracket is provided with a The lower block below the block and used to cooperate with the upper block to press the braid.
所述PE膜上下料机构包括上下料夹爪和夹爪平移驱动装置,所述夹爪平移驱动装置与上下料夹爪传动连接并带动其左右移动。The PE film loading and unloading mechanism includes a loading and unloading clamping jaw and a clamping jaw translation driving device, and the clamping jaw translation driving device is connected with the upper and lower feeding clamping jaws and drives it to move left and right.
作为优选的实施方式,所述拉膜熔断机构包括缠膜拉杆、缠膜拉杆平移驱动装置和用于加热使PE膜熔断的加热片,所述缠膜拉杆平移驱动装置装设在固定架上并与缠膜拉杆传动连接,所述加热片通过加热片安装座装设在固定架的侧板上,所述缠膜拉杆的伸出端穿过固定架的侧板并经过加热片,所述缠膜拉杆平移驱动装置能够带动缠膜拉杆左右移动。As a preferred embodiment, the film pulling and fusing mechanism includes a film wrapping rod, a translation driving device for the film wrapping rod, and a heating plate for heating and fusing the PE film, and the film wrapping rod translation driving device is installed on the fixing frame and It is connected with the film wrapping rod, the heating sheet is installed on the side plate of the fixing frame through the heating sheet mounting seat, and the protruding end of the film wrapping rod passes through the side plate of the fixing frame and passes through the heating sheet. The film pulling rod translation drive device can drive the film wrapping rod to move left and right.
作为优选的实施方式,所述编织带压带机构包括压料带、压带缓冲装置和压带导向滚筒,所述压带缓冲装置和压带导向滚筒分别安装在机架的侧板上,所述压带缓冲装置位于C型动圈的上方,所述压料带的一端与压带缓冲装置相连接,所述压料带的另一端经过压带导向滚筒和旋转到C型动圈上端部位的储带滚筒后连接在位于C型动圈与编织带切断机构之间的压带安装柱上。As a preferred embodiment, the braided belt pressing mechanism includes a pressing belt, a buffering device for pressing the belt and a guiding roller for the pressing belt, the buffering device for pressing the belt and the guiding roller for the pressing belt are respectively installed on the side plates of the frame, so The pressing belt buffer device is located above the C-type moving coil, one end of the pressing belt is connected with the pressing belt buffer device, and the other end of the pressing belt passes through the belt-pressing guide roller and rotates to the upper end of the C-type moving coil. The belt storage drum is connected to the pressure belt installation column located between the C-type moving coil and the braided belt cutting mechanism.
作为优选的实施方式,所述机架的侧板上还设有用于使编织带停止放料的编织带送料刹车机构、用于为编织带的运输提供动力的编织带牵引机构和用于预存相应长度的编织带的编织带储带箱,所述编织带送料刹车机构位于编织带夹取送料机构的上方,所述编织带牵引机构和编织带储带箱依次位于编织带夹取送料机构的下方,所述编织带储带箱的出口向上延伸至编织带夹取送料机构。As a preferred embodiment, the side plate of the frame is further provided with a braided belt feeding brake mechanism for stopping the unloading of the braided belt, a braided belt traction mechanism for providing power for the transportation of the braided belt, and a pre-stored corresponding A braided belt storage box for a long braided belt, the braided belt feeding and braking mechanism is located above the braided belt clamping and feeding mechanism, and the braided belt traction mechanism and the braided belt storage box are sequentially located below the braided belt clamping and feeding mechanism , the outlet of the braided belt storage box extends upward to the braided belt clipping and feeding mechanism.
作为优选的实施方式,所述编织带送料刹车机构包括用于存放编织带的编织带放带组、第一导带滚筒、第二导带滚筒、刹车轮、刹车带、刹车带固定座、张力滚筒、升降滑动装置和连接块,所述编织带放带组可转动地安装在机架的侧板的正面上,所述编织带放带组的一端穿过机架的侧板与位于机架的侧板背部的刹车轮相连接,所述升降滑动装置安装在机架的侧板的背部并位于刹车轮的一侧下方,所述刹车带搭载在在刹车轮上并设置成倒U形,所述刹车带的一端往下与固定在机架的侧板背部且位于刹车轮一侧下方的的刹车带固定座相连接,所述刹车带的另一端往下与连接块的一端相连接,所述连接块的另一端与升降滑动装置的升降部位相连接,所述第一导带滚筒的滚筒轴和第二导带滚筒的滚筒轴分别安装在机架的侧板的正面上,所述机架的侧板上开设有位于第一导带滚筒与第二导带滚筒之间的纵向活动孔,所述张力滚筒的滚筒轴穿过纵向活动孔与升降滑动装置的升降部位相连接。As a preferred embodiment, the braided belt feeding and braking mechanism includes a braided belt unwinding group for storing the braided belt, a first belt guide roller, a second belt guide roller, a brake wheel, a brake belt, a brake belt fixing seat, a tensioner A drum, a lifting sliding device and a connecting block, the braided belt set is rotatably installed on the front side of the side plate of the frame, and one end of the braided belt set passes through the side plate of the frame and is located in the frame. The brake wheel is connected to the back of the side plate of the frame, the lifting and sliding device is installed on the back of the side plate of the frame and is located under one side of the brake wheel, and the brake band is mounted on the brake wheel and is arranged in an inverted U shape, One end of the brake belt is connected downward with the brake belt fixing seat fixed on the back of the side plate of the frame and located under one side of the brake wheel, and the other end of the brake belt is connected downward with one end of the connecting block, The other end of the connecting block is connected with the lifting part of the lifting and sliding device, and the roller shaft of the first belt guide roller and the roller shaft of the second belt guide roller are respectively installed on the front side of the side plate of the frame. The side plate of the frame is provided with a longitudinal movable hole between the first belt guide roller and the second belt guide roller, and the roller shaft of the tension roller passes through the longitudinal movable hole and is connected with the lifting part of the lifting and sliding device.
作为优选的实施方式,所述编织带牵引机构包括牵引支架、牵引电机、主动辊、从动辊、牵引驱动链轮和牵引驱动链条,所述牵引电机、主动辊和从动辊分别安装在牵引支架上,所述主动辊位于从动辊的一侧,所述牵引电机可通过牵引驱动链轮和牵引驱动链条带动主动辊转动。As a preferred embodiment, the braided belt traction mechanism includes a traction bracket, a traction motor, a driving roller, a driven roller, a traction driving sprocket and a traction driving chain, and the traction motor, driving roller and driven roller are respectively installed in the traction On the bracket, the driving roller is located on one side of the driven roller, and the traction motor can drive the driving roller to rotate through the traction driving sprocket and the traction driving chain.
作为优选的实施方式,所述编织带储带箱包括顶部开口的箱体,所述箱体的内部一侧设有纵向设置的出带通道,所述出带通道的底部与箱体的内部相连通,所述出带通道的顶部出口端设有压带板,所述压带板的一端通过合页与编织带储带箱的顶部出口端活动连接,所述出带通道的顶部出口端的前方设有第三导带滚筒,所述压带板另一端搭在第三导带滚筒上。As a preferred embodiment, the braided tape storage box includes a box body with an open top, a longitudinally arranged tape outlet channel is provided on one side of the inner side of the box body, and the bottom of the tape outlet channel is connected to the inside of the box body The top outlet end of the belt outlet channel is provided with a belt pressure plate, and one end of the belt pressure plate is movably connected to the top outlet end of the braided tape storage box through a hinge, and the front of the top outlet end of the belt outlet channel A third belt guide roller is provided, and the other end of the belt pressing plate is placed on the third belt guide roller.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型的结构设计合理,操作方便,运行稳定可靠,设有动圈缠绕包装机构、编织带夹取送料机构、编织带切断机构、PE膜上下料机构、拉膜熔断机构和编织带压带机构,能够实现编织带送料、编织带切带、编织带包装、PE膜上下料、PE膜拉膜熔断和PE膜包装等一系列自动化操作,集PE膜和编织带包装为一体,能够实现编织带包装与PE膜包装之间的自由切换,满足既要包装PE膜又要包装编织带的线材包装工艺。The utility model has reasonable structural design, convenient operation, stable and reliable operation, and is provided with a moving coil wrapping and packaging mechanism, a braided belt clipping and feeding mechanism, a braided belt cutting mechanism, a PE film loading and unloading mechanism, a film pulling and fusing mechanism, and a braided belt pressing belt. The mechanism can realize a series of automatic operations such as braided belt feeding, braided belt cutting, braided belt packaging, PE film loading and unloading, PE film pulling and melting, and PE film packaging. The free switch between tape packaging and PE film packaging satisfies the wire packaging process that requires packaging both PE film and braided tape.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1是本实用新型实施例提供的线卷缠绕包装机的结构示意图;Fig. 1 is the structural representation of the coil winding packaging machine provided by the embodiment of the present invention;
图2是本实用新型实施例提供的线卷缠绕包装机的侧视图;Fig. 2 is the side view of the coil winding packaging machine provided by the embodiment of the present utility model;
图3是本实用新型实施例提供的线卷缠绕包装机的机架内部结构示意图;3 is a schematic diagram of the internal structure of the frame of the coil winding packaging machine provided by the embodiment of the present invention;
图4是本实用新型实施例提供的C型动圈部位的结构示意图;4 is a schematic structural diagram of a C-type moving coil part provided by an embodiment of the present invention;
图5是本实用新型实施例提供的动圈定位机构的放大图;5 is an enlarged view of a moving coil positioning mechanism provided by an embodiment of the present invention;
图6是本实用新型实施例提供的编织带送料刹车机构和编织带牵引机构的结构示意图;6 is a schematic structural diagram of a braided belt feeding brake mechanism and a braided belt traction mechanism provided by an embodiment of the present invention;
图7是本实用新型实施例提供的编织带送料刹车机构的背部结构示意图;7 is a schematic diagram of the back structure of the braided belt feeding brake mechanism provided by the embodiment of the present invention;
图8是本实用新型实施例提供的编织带经过编织带送料刹车机构和编织带牵引机构时的结构示意图;8 is a schematic structural diagram of the braided belt provided by the embodiment of the present invention when it passes through the braided belt feeding brake mechanism and the braided belt traction mechanism;
图9是本实用新型实施例提供的编织带夹取送料机构和编织带储带箱的结构示意图;9 is a schematic structural diagram of a braided belt clipping and feeding mechanism and a braided belt storage box provided by an embodiment of the present invention;
图10是本实用新型实施例提供的编织带储带箱的内部结构示意图;10 is a schematic diagram of the internal structure of the braided tape storage box provided by the embodiment of the present invention;
图11是本实用新型实施例提供的编织带牵引机构的结构示意图;11 is a schematic structural diagram of a braided belt traction mechanism provided by an embodiment of the present invention;
图12是本实用新型实施例提供的编织带储带箱的出带通道的顶部出口端的局部放大图;12 is a partial enlarged view of the top outlet end of the tape outlet channel of the braided tape storage box provided by the embodiment of the present invention;
图13是本实用新型实施例提供的编织带夹取送料机构的结构示意图一;13 is a schematic structural diagram 1 of a braided belt clamping and feeding mechanism provided by an embodiment of the present invention;
图14是本实用新型实施例提供的编织带夹取送料机构的结构示意图二;14 is a second structural schematic diagram of a braided belt clipping and feeding mechanism provided by an embodiment of the present invention;
图15是本实用新型实施例提供的编织带切断机构的结构示意图;15 is a schematic structural diagram of a braided tape cutting mechanism provided by an embodiment of the present invention;
图16是本实用新型实施例提供的编织带压带机构的结构示意图16 is a schematic structural diagram of a braided belt pressing mechanism provided by an embodiment of the present invention
图17是本实用新型实施例提供的PE膜上下料机构和拉膜熔断机构的结构示意图一;17 is a first structural schematic diagram of a PE film loading and unloading mechanism and a film pulling and fusing mechanism provided by an embodiment of the present invention;
图18是本实用新型实施例提供的PE膜上下料机构和拉膜熔断机构的结构示意图二。18 is a second structural schematic diagram of the PE film loading and unloading mechanism and the film pulling and fusing mechanism provided by the embodiment of the present invention.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参考图1和图2,本实用新型的实施例提供了一种集PE膜和编织带包装为一体的线卷缠绕包装机,包括机架1,机架1的侧板11上设有用于将PE膜和编织带缠绕在卷状线材上进行包装的动圈缠绕包装机构2、用于对旋转到指定位置的动圈缠绕包装机构2的C型动圈21进行阻挡定位的动圈定位机构3、用于将编织带夹取输送至动圈缠绕包装机构2的编织带夹取送料机构4、用于将编织带切断的编织带切断机构5,编织带切断机构5位于动圈缠绕包装机构2与编织带夹取送料机构4之间,动圈缠绕包装机构2的上端设有用于将PE膜料卷插装在动圈缠绕包装机构2上和在切换编织带进行包装时夹走PE膜料卷的PE膜上下料机构6、用将PE膜熔断的拉膜熔断机构7、以及用于辅助编织带卷入到在储带滚筒25与压料带之间的编织带压带机构8,PE膜上下料机构6和拉膜熔断机构7通过固定架10安装在机架1的侧板11上。Please refer to FIG. 1 and FIG. 2 , an embodiment of the present invention provides a coil winding packaging machine integrating PE film and braided tape packaging, including a
下面结合附图对本实施例各个组成部分进行详细说明。Each component of this embodiment will be described in detail below with reference to the accompanying drawings.
如图、图3和图4所示,动圈缠绕包装机构2包括C型动圈21、动圈驱动装置22、若干个动圈驱动轮23、若干个动圈支撑限位轮24、若干个储带滚筒25、以及PE膜料卷安装柱26,C型动圈21设置成C字形,设有缺口,工作时缺口处可以放置线卷,动圈驱动轮23安装在C型动圈21的外圈,能够与C型动圈21的外圈壁摩擦接触,动圈支撑限位轮24安装在C型动圈21的内圈,动圈驱动装置22与所有动圈驱动轮23传动连接以带动其转动,从而通过动圈驱动轮23驱动C型动圈21发生旋转,使C型动圈21穿过线卷的内圈,PE膜料卷安装柱26和所有储带滚筒25分别安装在C型动圈21的外表面上。As shown in Figures, Figures 3 and 4, the moving coil wrapping and
动圈驱动装置22可以包括动圈驱动电机221、动圈驱动链轮222、以及动圈驱动链条223,动圈驱动链轮222安装在每个动圈驱动轮23的轮轴后端,动圈驱动电机221通过动圈驱动链条223与所有动圈驱动链轮222传动连接。当然,动圈驱动电机也可以采用皮带和皮带轮等其他传动组件带动动圈驱动轮23转动。The moving
如图5所示,动圈定位机构3包括定位阻挡气缸31和定位挡块32,定位阻挡气缸31安装在机架1的侧板11上,定位挡块32与定位阻挡气缸31的活塞伸出杆相连接,定位挡块32与C型动圈21相垂直,C型动圈21的内表面中段位置(即对应于另一边的缺口位置)设有阻挡配合块33,当需要对C型动圈21进行阻挡定位时,定位阻挡气缸31能够带动定位挡块32靠近C型动圈21,从而使定位挡块32挡住阻挡配合块33,使C型动圈21停止不动,此时线卷可以刚好进入到C型动圈21的缺口位置,或者编织带夹取送料机构4可以将编织带拉到C型动圈21的工位。As shown in FIG. 5 , the moving
编织带夹取送料机构4位于C型动圈21的后端一侧,如图13和图14所示,编织带夹取送料机构4包括固定安装架41、送带横移驱动装置42、移动架43、夹带进退驱动装置44、夹带开合驱动装置45、上夹座46和下夹板47,固定安装架41安装在机架1的侧板11上,送带横移驱动装置42安装在固定安装架41上,送带横移驱动装置42的驱动部位与移动架43相连接并能够带动其前后移动,夹带进退驱动装置44安装在移动架43上,夹带进退驱动装置44的驱动部位与上夹座46相连接并能够带动其左右移动,夹带开合驱动装置45安装在上夹座46上,夹带开合驱动装置45的驱动部位与下夹板47相连接并能够带动其上下移动,从而使上夹座46与下夹板47实现开夹/合夹。The braided belt clipping and
其中,送带横移驱动装置42包括送带横移驱动气缸421、送带横移导柱422和第一直线轴承423,送带横移驱动气缸421安装在固定安装架41上,送带横移驱动气缸421的输出杆与移动架43相连接,送带横移导柱422设置有两根并各自位于送带横移驱动气缸421的两侧,送带横移导柱422通过第一直线轴承423活动安装在移动架43上,送带横移导柱422的一端与移动架43相连接。The belt
夹带进退驱动装置44包括夹带进退驱动气缸441、气缸安装座442、连接座443、连接头444、夹带进退导柱445、滑动块446和第二直线轴承447,夹带进退驱动气缸441通过气缸安装座442横向安装在移动架43上,夹带进退导柱445设置有两根并平行安装在移动架43上,滑动块446通过第二直线轴承447活动安装在两根夹带进退导柱445上,上夹座46与滑动块446相连接,连接座443安装在上夹座46的顶部,夹带进退驱动气缸441的输出杆通过连接头444与连接座443相卡接。The entrainment advance and retreat
夹带开合驱动装置45包括夹带开合驱动气缸451、夹带开合导柱452和第三直线轴承453,夹带开合驱动气缸451纵向安装在上夹座46的顶部,夹带开合驱动气缸451的输出杆穿过上夹座46与下夹板47相连接,夹带开合导柱452设置有两根并各自位于夹带开合驱动气缸451的两侧,夹带开合导柱452通过第三直线轴承453活动安装在上夹座46上,夹带开合导柱452的下端穿过上夹座46与下夹板47相连接。The entrainment opening and
编织带送料时,上夹座46和下夹板47能够夹住编织带,在送带横移驱动气缸421的驱动下,将编织带的一端往C型动圈21的方向移动。When the braided belt is fed, the
如图15所示,编织带切断机构5包括上支架51、下支架52、切刀53、切刀安装架54、两个用于压紧编织带的压带定位装置55和切刀升降驱动装置56,上支架51和下支架52分别安装在机架1的侧板11上,下支架52位于上支架51的下方,切刀53安装在切刀安装架54的底部,切刀升降驱动装置56装设在上支架51上,切刀升降驱动装置56与位于上支架51和下支架52之间的切刀安装架54传动连接以带动切刀53上下升降,压带定位装置55分别装设在切刀安装架54上,压带定位装置55分别位于切刀53的两侧,每个压带定位装置55均包括上压块551、压带导杆552和压带弹簧553,压带导杆552通过第四直线轴承554可上下升降地安装在切刀安装架54上,压带导杆552的顶部设置有导杆限位块556,上压块551固定在压带导杆552的底端,压带弹簧553套设在压带导杆552外部且位于上压块551和第四直线轴承554之间,在压带弹簧553未被压缩前,切刀53的安装高度高于两个上压块551的安装高度,下支架52的顶部设置有位于上压块551下方且用于与上压块551配合将编织带压住的下压块557。As shown in FIG. 15 , the braided belt cutting mechanism 5 includes an
切刀升降驱动装置56设置为切刀升降驱动气缸561,切刀升降驱动气缸561纵向固定在上支架51的顶部,切刀升降驱动气缸561的输出轴向下穿过上支架51后与切刀安装架54的顶部相连接。The cutter
上支架51和切刀安装架54之间设置有用于切刀安装架54升降导向的切刀升降导杆57,切刀升降导杆57通过第五直线轴承58可上下升降地穿设在上支架51上,切刀升降导杆57的下端与切刀安装架54的顶部固定连接。A cutter
在编织带夹取送料机构4送带的过程中,编织带会经过编织带切断机构5,当编织带包装操作完成后且需要切带时,压带定位装置的上压块能够在切刀向下切带前预先压住编织带,对其定位,这样切出来的切口整齐,切料效果好,当切刀切带完成向上移动时,上压块由于压带弹簧的弹性作用仍会继续压住编织带,便于切刀退刀,防止编织带粘住切刀。When the braided belt is gripping the
如图16所示,编织带压带机构8包括压料带81、压带缓冲装置82和压带导向滚筒83,压带缓冲装置82和压带导向滚筒83分别安装在机架1的侧板11上,压带缓冲装置82位于C型动圈21的上方,压料带81的一端与压带缓冲装置82相连接,压料带81的另一端经过压带导向滚筒83和旋转到C型动圈21上端部位的储带滚筒25后连接在位于C型动圈21与编织带切断机构5之间的压带安装柱84上。压料带81的一段部位会搭在旋转到C型动圈21上端部位的几个储带滚筒25(如四个)上。As shown in FIG. 16 , the braided belt pressing mechanism 8 includes a
其中,压带缓冲装置82包括缓冲架821、缓冲导柱822、导柱前连接板823、导柱后连接板824和缓冲弹簧825,缓冲架821安装在机架1的侧板11上,缓冲导柱822设有两根并分别通过第七直线轴承826滑动连接在缓冲架821,导柱前连接板823连接在两根缓冲导柱822的前端,压料带81的一端与导柱前连接板823相连接,导柱后连接板824连接在两根缓冲导柱822的后端,缓冲弹簧825套装在两根缓冲导柱822并位于缓冲架821与导柱后连接板824之间。压带缓冲装置82能够对压料带81起到张力作用和缓冲作用,防止压料带81在与储带滚筒25发生接触时发生损坏。The belt pressing
当编织带夹取送料机构4将编织带的一端夹取移送到C型动圈21的工位后,C型动圈21会转动,储带滚筒25会往上推动编织带,并且在压料带81的预压导向作用下,编织带会被卷入到压料带81与储带滚筒25之间,从而使编织带逆时针地沿着几个储带滚筒25进行运输。When the braided belt gripping and
如图17和图18所示,PE膜上下料机构6包括上下料夹爪61和夹爪平移驱动装置62,夹爪平移驱动装置62与上下料夹爪61传动连接并带动其左右移动,夹爪平移驱动装置62包括夹爪平移驱动气缸621、夹爪平移座622、夹爪平移导杆623、导杆安装座624和滑座625,夹爪平移驱动气缸621安装在固定架10上,夹爪平移导杆623位于夹爪平移驱动气缸621的两侧,夹爪平移导杆623的两端分别通过导杆安装座624安装在固定架10上,夹爪平移座622的顶部通过滑座625滑动与夹爪平移导杆623滑动连接,夹爪平移驱动气缸621的活塞伸出杆与夹爪平移座622相连接,上下料夹爪61安装在夹爪平移座622上。上下料夹爪61可以用设置为气动夹爪。As shown in Figures 17 and 18, the PE film loading and
如图17和图18所示,拉膜熔断机构7包括缠膜拉杆71、缠膜拉杆平移驱动装置72和用于加热使PE膜熔断的加热片73,缠膜拉杆平移驱动装置72装设在固定架10上并与缠膜拉杆71传动连接,加热片73通过加热片安装座装设在固定架10的侧板11上,缠膜拉杆71的伸出端穿过固定架10的侧板11并经过加热片73,缠膜拉杆平移驱动装置72能够带动缠膜拉杆71左右移动。As shown in Figures 17 and 18, the film pulling and
缠膜拉杆平移驱动装置72包括拉杆平移驱动气缸721和平移滑板722,拉杆平移驱动气缸721安装在固定架10上,平移滑板722的上端部位与拉杆平移驱动气缸721的输出轴相连接,缠膜拉杆71与平移滑板722的下端固定连接,固定架10上设有位于拉杆平移驱动气缸721与缠膜拉杆71之间的拉杆平移导杆723,平移滑板722通过第六直线轴承724滑动安装在拉杆平移导杆723上。The film wrapping pull rod
在包装PE膜前,编织带切断机构5已经切断编织带,C型动圈21上的编织带已经用完。在包装PE膜时,PE膜上下料机构6的上下料夹爪61会将PE膜料卷夹取插装到C型动圈21的PE膜料卷安装柱26上,之后C型动圈21会带动PE膜料卷上的PE膜转动对线卷进行包装。当PE膜缠绕到预设圈数时,拉杆平移驱动气缸721带动缠膜拉杆伸出,此时C型动圈21依然旋转,PE膜会缠绕上缠膜拉杆,然后拉杆平移驱动气缸721驱动缠膜拉杆回缩,使PE膜与加热片接触,加热片会将PE膜熔断,之后PE膜上下料机构6的上下料夹爪61将PE膜料卷夹走,离开C型动圈21。Before packaging the PE film, the braided tape cutting mechanism 5 has cut the braided tape, and the braided tape on the C-
较佳的,如图1和图2所示,机架1的侧板11上还可以设有用于使编织带停止放料的编织带送料刹车机构9、用于为编织带的运输提供动力的编织带牵引机构12和用于预存相应长度的编织带的编织带储带箱13,编织带送料刹车机构9位于编织带夹取送料机构4的上方,编织带牵引机构12和编织带储带箱13依次位于编织带夹取送料机构4的下方,编织带储带箱13的出口向上延伸至编织带夹取送料机构4。Preferably, as shown in Figures 1 and 2, the
如图6至图8所示,编织带送料刹车机构9包括用于存放编织带的编织带放带组91、第一导带滚筒92、第二导带滚筒93、刹车轮94、刹车带95、刹车带固定座96、张力滚筒97、升降滑动装置98和连接块99,编织带放带组91可转动地安装在机架1的侧板11的正面上,编织带放带组91的一端穿过机架1的侧板11与位于机架1的侧板11背部的刹车轮94相连接,升降滑动装置98安装在机架1的侧板11的背部并位于刹车轮94的一侧下方,刹车带95搭载在在刹车轮94上并设置成倒U形,刹车带95的一端往下与固定在机架1的侧板11背部且位于刹车轮94一侧下方的的刹车带固定座96相连接,刹车带95的另一端往下与连接块99的一端相连接,连接块99的另一端与升降滑动装置98的升降部位相连接,第一导带滚筒92的滚筒轴和第二导带滚筒93的滚筒轴分别安装在机架1的侧板11的正面上,机架1的侧板11上开设有位于第一导带滚筒92与第二导带滚筒93之间的纵向活动孔111,张力滚筒97的滚筒轴穿过纵向活动孔111与升降滑动装置98的升降部位相连接。As shown in FIG. 6 to FIG. 8 , the braided belt feeding and
编织带放带组91包括第一锥台限位块911、第二锥台限位块912和放带轴913,第一锥台限位块911和第二锥台限位块912对称安装在放带轴913上,放带轴913的一端穿过机架1的侧板11与刹车轮94相连接。The braided
升降滑动装置98包括升降轴981、升降轴固定座982和轴承座983,升降轴981设置有两根并互相平行,升降轴981通过其两端的升降轴固定座982纵向安装在机架1的侧板11的背部,轴承座983活动安装在两根升降轴981上,轴承座983分别与连接块99和张力滚筒97的滚筒轴相连接。The lifting and sliding
编织带料卷可以放置在编织带放带组上,从编织带放带组上输出,经过第一导线滚筒、张力滚筒、第二导线滚筒和编织带牵引机构,在编织带牵引机构拉动编织带进行输送的过程中,张力滚筒会在编织带的张力作用下被编织带托起,此时轴承座、连接块和刹车带会往上移动,刹车带与刹车轮不会接触而产生摩擦,编织带放带组可以转动。The braided tape material roll can be placed on the braided tape unwinding group, output from the braided tape unwinding group, through the first wire drum, the tension drum, the second wire drum and the braided belt pulling mechanism, the braided belt is pulled in the braided belt pulling mechanism. During the conveying process, the tension roller will be held up by the braided belt under the tension of the braided belt. At this time, the bearing seat, the connecting block and the brake belt will move up, and the brake belt and the brake wheel will not be in contact to produce friction. The belt set can be rotated.
当编织带牵引机构停止拉动编织带时,张力滚筒会因自身重力往下移动,此时轴承座也会随着张力滚筒而下降,从而通过连接块带动刹车带下降,拉紧刹车带,使刹车带与刹车轮受力接触产生摩擦,阻止编织带放带组发生转动,这样存放在编织带放带组上的编织带就不能继续输出。When the braided belt traction mechanism stops pulling the braided belt, the tension roller will move down due to its own gravity, and the bearing seat will also descend with the tension roller, so as to drive the brake belt down through the connecting block, tighten the brake belt, and make the brake The force contact between the belt and the brake wheel produces friction, which prevents the rotation of the braided belt set, so that the braided belt stored on the braided set cannot continue to be output.
如图11所示,编织带牵引机构12包括牵引支架121、牵引电机122、主动辊123、从动辊124、牵引驱动链轮125和牵引驱动链条126,牵引电机122、主动辊123和从动辊124分别安装在牵引支架121上,主动辊123位于从动辊124的一侧,牵引电机122可通过牵引驱动链轮125和牵引驱动链条126带动主动辊123转动。As shown in FIG. 11 , the braided
如图9、图10和图12所示,编织带储带箱13包括顶部开口的箱体131,箱体131的内部一侧设有纵向设置的出带通道132,出带通道132的底部与箱体131的内部相连通,出带通道132的顶部出口端设有压带板133,压带板133的一端通过合页134与编织带储带箱13的顶部出口端活动连接,出带通道132的顶部出口端的前方设有第三导带滚筒135,压带板133另一端搭在第三导带滚筒135上。As shown in FIG. 9 , FIG. 10 and FIG. 12 , the braided
在编织带牵引机构12牵引作用下,编织带会向下输送至编织带储带箱13的内部,存储一定长度,这样有利于编织带夹取送料机构4夹取移送编织带。编织带可以从编织带储带箱的出口处出来,压带板可以将伸出编织带储带箱出口的编织带的端部进行预压定位,之后编织带夹取送料机构4将编织带往送料方向移动。Under the pulling action of the braided
综上所述,本实用新型的结构设计合理,操作方便,运行稳定可靠,能够实现编织带送料、编织带切带、编织带包装、PE膜上下料、PE膜拉膜熔断和PE膜包装等一系列自动化操作,集PE膜和编织带包装为一体,能够实现编织带包装与PE膜包装之间的自由切换,满足既要包装PE膜又要包装编织带的线材包装工艺。To sum up, the utility model has reasonable structural design, convenient operation, stable and reliable operation, and can realize the feeding of the braided belt, the cutting of the braided belt, the packaging of the braided belt, the loading and unloading of the PE film, the drawing and fusing of the PE film, and the packaging of the PE film, etc. A series of automated operations, integrating PE film and braided tape packaging, can realize free switching between braided tape packaging and PE film packaging, and meet the wire packaging process that requires both PE film and braided tape packaging.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned embodiments, and any other changes, modifications, and substitutions made without departing from the spirit and principle of the present utility model , combination and simplification, all should be equivalent replacement methods, which are all included in the protection scope of the present invention.
Claims (10)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111348234A (en) * | 2020-04-13 | 2020-06-30 | 广东思奥智能科技有限公司 | Coil winding packaging machine integrating PE film and woven belt packaging |
| CN113562270A (en) * | 2021-07-23 | 2021-10-29 | 景林包装机械(常州)有限公司 | Automatic belt feeding and breaking device for winding packaging machine |
| CN114334287A (en) * | 2021-12-27 | 2022-04-12 | 昆山达尼思自动化设备有限公司 | New energy automobile copper bar insulation winding equipment |
| CN120461904A (en) * | 2025-07-10 | 2025-08-12 | 太原理工大学 | An integrated device for spiral hoop winding and braiding of multiple carbon fiber bundles |
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2020
- 2020-04-13 CN CN202020539245.2U patent/CN212125614U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111348234A (en) * | 2020-04-13 | 2020-06-30 | 广东思奥智能科技有限公司 | Coil winding packaging machine integrating PE film and woven belt packaging |
| CN111348234B (en) * | 2020-04-13 | 2024-06-18 | 广东思奥智能科技有限公司 | Coil winding packaging machine integrating PE film and woven belt packaging |
| CN113562270A (en) * | 2021-07-23 | 2021-10-29 | 景林包装机械(常州)有限公司 | Automatic belt feeding and breaking device for winding packaging machine |
| CN114334287A (en) * | 2021-12-27 | 2022-04-12 | 昆山达尼思自动化设备有限公司 | New energy automobile copper bar insulation winding equipment |
| CN120461904A (en) * | 2025-07-10 | 2025-08-12 | 太原理工大学 | An integrated device for spiral hoop winding and braiding of multiple carbon fiber bundles |
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