CN212103097U - Cotton opener with cotton picking function - Google Patents

Abstract

The utility model discloses an opener with scutching function, concretely relates to textile production field, including the delivery sheet, support, surface edulcoration case are installed to the top surface of delivery sheet, and surface edulcoration mechanism is installed in the inside rotation of surface edulcoration case, and the both sides movable mounting of support has elevating system, scutching mechanism, and the top surface of delivery sheet is installed and is located inboard lifter, the static dust absorption mechanism of support, and the top of lifter is rotated and is installed clearance mechanism, the surface mounting of scutching mechanism has the electro-magnet. The utility model discloses utilize the air heater to carry out the drying to former cotton, tiny impurity such as dust is difficult for adsorbing to the cotton piece after the drying, and the edulcoration in the later stage of being convenient for opens cotton process, and cooperates surperficial edulcoration mechanism, carries out preliminary cotton work of opening through small-size cotton needle of opening, makes former cotton group loose and adsorb surperficial impurity through inside solenoid, avoids directly opening cotton and leads to surface impurity to sneak into cotton group inside, improves the clearance effect.

Description

Cotton opener with cotton picking function

Technical Field

The utility model relates to a textile production technical field, more specifically say, the utility model specifically is a cotton opener with cotton picking function.

Background

The cotton opening is to loosen compressed raw cotton into smaller cotton blocks or cotton bundles so as to facilitate smooth mixing and impurity removal, the cotton opening machine is generally needed when the raw cotton is opened at present, on one hand, the existing cotton opening machine cannot remove metal impurities in the raw cotton during working, so that the metal impurities wear the machine in the cotton opening process of the raw cotton, the service life of the cotton opening machine is not prolonged, on the other hand, the surface fabric is adhered to a cotton opening roller, and the loosening of the raw cotton is influenced if the surface fabric is not cleaned in time.

Patent application publication No. CN206692798U discloses an opener is used in weaving with edulcoration function, which comprises a bod, the top fixed mounting of organism has into cotton mouthful, the equal fixed mounting in both sides of organism has the bracing piece, and one side fixed mounting that the bracing piece is relative has the horizontal pole that is located the organism below, all seted up the spout on the inner chamber both sides wall of organism, fixed mounting has the bottom plate that runs through the organism inside in the spout. This opener is used in weaving with edulcoration function, through setting up the magnetite, the magnetite adsorbs the metallic impurity in the raw cotton, positive reverse motor drives wire reel corotation or reversal and makes the stay cord tighten up or loosen, reciprocal spring compression or bullet are opened and are driven the dead lever and rise or descend in the spout, adjust the vertical position of magnetite at the cotton cavity of opening, conveniently carry out the absorption of full aspect according to the quantity of raw cotton, reduce the wearing and tearing of metallic impurity to the machine, be favorable to prolonging the life of machine. The cotton opener for spinning with the impurity removing function can partially remove metal impurities, but in actual operation, the adsorbed metal impurities cannot be timely cleaned away.

In order to solve the above problems, patent application publication No. CN208279737U discloses a cotton opener with a cotton cleaning function, referring to fig. 5 of the specification, in this application, two cotton opening mechanisms 15 are provided, when one cotton opening mechanism 15 performs a cotton opening operation, the other cotton opening mechanism 15 is lifted to be engaged with a cleaning mechanism 11 through a lifting mechanism 14, the cotton opening mechanism 15 adsorbs metal impurities through a first electromagnet 13, when engaged with the cleaning mechanism 11, the cleaning mechanism cleans the fabric adhered to the cotton opening mechanism 15 on one hand, and cleans the metal impurities on the other hand, thereby solving the problems of abrasion of the machine caused by the metal impurities in the raw cotton and the influence of the adhered fabric on a cotton loosening roller on the cotton loosening, and having the characteristics of strong practicability and simple structure.

However, the technical scheme still has more defects in actual application;

firstly, because the cotton opener adopts the synchronous operation of cotton opening and impurity removal, a large amount of impurities attached to the outer surface of raw cotton originally are mixed in a cotton block or a cotton bundle through the cotton opening operation, when the impurities are attracted by an electromagnet of an impurity removal mechanism, the impurities fail to be removed due to the blocking of cotton bundle fibers, or the cotton bundle is attached to the surface of the opening mechanism due to the impression that metal impurities are enlarged, the later-stage manual cleaning is needed, the operation is complicated, and the labor cost is increased;

secondly, because this opener adopts the air exhauster to adsorb some impurity, nevertheless can't adsorb to the tiny non-metallic impurity in some raw cotton for this opener constructs has certain limitation, and the cotton bundle is easy to be infected with non-metallic impurity in opening cotton and makes the surface have intensive black spot, influences the aesthetic measure of cotton piece or cotton bundle.

Therefore, it is highly desirable to provide a cotton opener which has a good cotton cleaning effect and can clean various impurities.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the embodiment of the utility model provides a cotton opener with cotton cleaning function, through set up surperficial edulcoration case at the cotton opener front end, utilize the air heater to dry the raw cotton, the cotton piece after drying is difficult for adsorbing tiny impurity such as dust, the edulcoration of later stage of being convenient for is opened cotton process, and cooperate the surperficial edulcoration mechanism, carry out preliminary cotton opening work through small-size cotton opening needle, make the raw cotton group loose and adsorb surperficial impurity through the solenoid of inside, avoid directly opening cotton and lead to surface impurity to sneak into the cotton group inside, improve the clearance effect; additionally, the utility model discloses an optimize structural configuration again, carry out the alternating expression installation with opening cotton mechanism with clearance mechanism, will clear up the step and combine with opening cotton step once, open cotton mechanism of opening of rethread play rear end and carry out the secondary and open cotton in opening cotton once, prevent that impurity from sneaking into cotton group inside, and cooperate static dust absorption mechanism to adsorb small non-metallic impurity etc. improve the pleasing to the eye degree of cotton group, promote product quality to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the cotton opener with the cotton cleaning function comprises a feeding plate, wherein a cotton outlet and a cotton feeding port are fixedly mounted at the left end and the right end of the feeding plate respectively, supporting legs are fixedly mounted on the bottom surface of the feeding plate, a support and a surface impurity removal box are fixedly mounted on the top surface of the feeding plate from left to right in sequence, a plurality of surface impurity removal mechanisms are mounted in the surface impurity removal box in a rotating mode and are arranged in a staggered mode, electromagnetic coils are arranged inside the surface impurity removal mechanisms, a plurality of cotton opening needles are fixedly mounted on the surface of the surface impurity removal mechanisms and are uniformly distributed, a hot air fan is connected to the top surface of the surface impurity removal box in a clamped mode, a dust collection box located inside the surface impurity removal box is connected to the surface of the feeding plate, lifting mechanisms are movably mounted on the two sides of the support, cotton opening mechanisms are rotatably mounted on the inner sides of the lifting mechanisms, a lifting rod and, The electrostatic dust collection mechanism, the top of lifter is rotated and is installed clearance mechanism, the tip fixedly connected with rotary driving mechanism of clearance mechanism, cotton opening mechanism, the fixed surface of clearance mechanism, cotton opening mechanism installs the electro-magnet.

In a preferred embodiment, the cotton opening mechanism comprises a cotton loosening roller and a rotating shaft, the cylindrical surface of the cotton loosening roller is provided with uniformly distributed first rectangular grooves, two cotton opening spines fixedly connected with the cotton loosening roller are arranged between the first rectangular grooves, the cleaning mechanism comprises a cleaning roller, the cylindrical surface of the cleaning roller is provided with uniformly distributed second rectangular grooves, two hairbrushes fixedly connected with the cleaning roller are arranged between the second rectangular grooves, and the electromagnet is located inside the first rectangular grooves and the second rectangular grooves.

In a preferred embodiment, the rotary driving mechanism comprises a driving motor and a transmission device, an output shaft end of the driving motor is fixedly connected with an input end of the transmission device, an output end of the transmission device is fixedly connected with rotating shaft end portions of the cleaning mechanism and the cotton opening mechanism, and the cotton opening mechanism on the right side of the support is meshed with the cleaning mechanism and rotates in the opposite direction.

In a preferred embodiment, the hot air blower is composed of a blower and a heating device, the heating device is positioned at the outlet end of the blower, and the outlet end of the blower is positioned right above the surface impurity removing mechanism.

In a preferred embodiment, sliding grooves are formed in two sides of the bracket, and the lifting mechanism is movably mounted inside the sliding grooves of the bracket.

In a preferred embodiment, a driving cavity is fixedly installed on one side of the surface impurity removing box, a motor is fixedly installed inside the driving cavity, gears are fixedly sleeved on the end portions of the surface impurity removing mechanism and the motor, and the gears are meshed with each other.

In a preferred embodiment, the air draft fan device is located directly over the cleaning mechanism and the cotton opening mechanism, the bottom of the air draft fan device is provided with a dust hood, the output end of the air draft fan device is fixedly connected with a waste bin, the electrostatic dust collection mechanism is composed of a supporting seat and an electrostatic rod fixedly installed on the inner side of the supporting seat, and the end part of the electrostatic rod is electrically connected with an electrostatic generator.

The utility model discloses a technological effect and advantage:

1. the utility model discloses a set up surface impurity removal case at the opener front end, utilize the air heater to carry out the drying to the raw cotton, the cotton piece after the drying is difficult for adsorbing tiny impurity such as dust, the edulcoration of the later stage of being convenient for is opened the cotton process, and cooperates surface impurity removal mechanism, carries out preliminary cotton opening work through small-size opening needle, makes the raw cotton group loose and adsorbs surface impurity through the solenoid of inside, avoids directly opening the cotton and leads to surface impurity to sneak into the cotton group inside, improves the clearance effect;

2. the utility model discloses an optimize structural configuration again, carry out the alternating expression installation with opening cotton mechanism with clearance mechanism, will clear up the step and combine with opening cotton step once, clear up impurity back rethread play rear end in opening cotton opening the mechanism and carry out the secondary and open cotton, prevent that impurity from sneaking into cotton inside group, and cooperate static dust absorption mechanism to adsorb small nonmetal miscellaneous etc. improve the pleasing to the eye degree of cotton group, promote product quality.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is the internal structure schematic diagram of the surface impurity removing box of the utility model.

Fig. 3 is the structure diagram of the surface impurity removing box of the present invention.

Fig. 4 is a schematic structural view of the electrostatic dust collection mechanism of the present invention.

Fig. 5 is a schematic diagram of a comparison file structure of the present invention.

The reference signs are: 1. a feeding plate; 2. a cotton feeding port; 3. a cotton outlet; 4. a support leg; 5. a dust collecting box; 6. A surface impurity removal box; 7. a surface impurity removal mechanism; 8. a hot air blower; 9. a support; 10. an air exhauster device; 11. a cleaning mechanism; 12. a lifting rod; 13. an electromagnet; 14. a lifting mechanism; 15. a cotton opening mechanism; 16. An electrostatic dust collection mechanism; 61. a drive chamber; 62. a motor; 71. an electromagnetic coil; 72. opening the cotton needle.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The cotton opener with the cotton cleaning function shown in the attached figures 1-4 comprises a feeding plate 1, wherein a cotton outlet 3 and a cotton outlet 2 are respectively fixedly arranged at the left end and the right end of the feeding plate 1, supporting legs 4 are fixedly arranged on the bottom surface of the feeding plate 1, a support 9 and a surface impurity removal box 6 are sequentially and fixedly arranged on the top surface of the feeding plate 1 from left to right, a plurality of surface impurity removal mechanisms 7 are rotatably arranged in the surface impurity removal box 6 and are arranged in a staggered manner, an electromagnetic coil 71 is arranged in the surface impurity removal mechanisms 7, a plurality of cotton opening needles 72 are fixedly arranged on the surface of the surface impurity removal mechanisms 7 and are uniformly distributed, a hot air blower 8 is clamped on the top surface of the surface impurity removal box 6, a dust collection box 5 positioned in the surface impurity removal box 6 is clamped on the surface of the feeding plate 1, lifting mechanisms 14 are movably arranged on the two sides of the support 9, and a cotton, the top surface of the feeding plate 1 is fixedly provided with a lifting rod 12 and an electrostatic dust collection mechanism 16 which are positioned at the inner side of the bracket 9, the top end of the lifting rod 12 is rotatably provided with a cleaning mechanism 11, the end parts of the cleaning mechanism 11 and the cotton opening mechanism 15 are fixedly connected with a rotary driving mechanism, and the surfaces of the cleaning mechanism 11 and the cotton opening mechanism 15 are fixedly provided with an electromagnet 13.

The implementation mode is specifically as follows: the surface impurity removal box 6 is arranged at the front end of the cotton opener, the raw cotton is dried by the hot air blower 8, the dried cotton blocks are not easy to adsorb fine impurities such as dust, the later impurity removal cotton opening process is facilitated, and in cooperation with the surface impurity removal mechanism 7, preliminary cotton opening work is carried out through the small cotton opening needle 72, so that the raw cotton cluster is loosened, the surface impurities are adsorbed by the internal electromagnetic coil 71, the surface impurities are prevented from being mixed into the cotton cluster due to direct cotton opening, and the cleaning effect is improved; in addition, the utility model optimizes the structural layout again, installs the cleaning mechanism 11 and the cotton opening mechanism 15 in a staggered way, combines the cleaning step with the primary cotton opening step, cleans impurities in the primary cotton opening step, and then carries out secondary cotton opening through the cotton opening mechanism 15 at the rear end, prevents the impurities from mixing into the cotton ball, and is matched with the electrostatic dust absorption mechanism 16 to absorb tiny non-metallic impurities and the like, thereby improving the aesthetic degree of the cotton ball and the product quality,

wherein, opening cotton mechanism 15 and including pine cotton roller and pivot, the cylindrical surface of pine cotton roller is equipped with evenly distributed's first rectangular channel, be equipped with between two first rectangular channels with pine cotton roller fixed connection's the cotton thorn of opening, clearance mechanism 11 is including the cleaning roller, the cylindrical surface of cleaning roller is equipped with evenly distributed's second rectangular channel, be equipped with between two second rectangular channels with cleaning roller fixed connection's brush, electro-magnet 13 is located inside first rectangular channel and the second rectangular channel, realize opening cotton procedure.

Wherein, the rotary driving mechanism comprises a driving motor and a transmission device, the output shaft end of the driving motor is fixedly connected with the input end of the transmission device, the output end of the transmission device is fixedly connected with the rotating shaft end parts of the cleaning mechanism 11 and the cotton opening mechanism 15, the cotton opening mechanism 15 on the right side of the support 9 is meshed with the cleaning mechanism 11 and rotates in the opposite direction, and the cleaning of the sundries in the cotton roll is realized.

Wherein, air heater 8 comprises air-blower and heating device, and heating device is located the exit end of air-blower, and the exit end of air-blower is located surface edulcoration mechanism 7 directly over, utilizes air heater 8 to carry out the drying to the raw cotton, and tiny impurity such as dust is difficult for adsorbing to the cotton piece after the drying, and the edulcoration in the later stage of being convenient for is opened cotton process.

Wherein, the both sides of support 9 have been seted up the spout, and elevating system 14 movable mounting is inside the spout of support 9 for the height-adjustable of opening cotton mechanism 15.

Wherein, one side fixed mounting of surface edulcoration case 6 has drive chamber 61, and the inside fixed mounting of drive chamber 61 has motor 62, and the gear has been cup jointed to the end fixing of surface edulcoration mechanism 7, motor 62, and gear intermeshing realizes the transmission of surface edulcoration mechanism 7.

Wherein, air exhauster device 10 is located clearance mechanism 11, opens directly over cotton mechanism 15, and the bottom of air exhauster device 10 is equipped with the suction hood, and the output fixedly connected with waste bin of air exhauster device 10, static dust absorption mechanism 16 comprises supporting seat and the inboard static pole of fixed mounting in the supporting seat, and the tip electricity of static pole is connected with electrostatic generator, realizes the absorption clearance to multiple impurity.

The utility model discloses the theory of operation:

firstly, the raw cotton is fed through a cotton feeding port 2, the raw cotton block enters a surface impurity removal box 6, the raw cotton is dried by an air heater 8, the dried cotton block is not easy to adsorb fine impurities such as dust and the like, the later impurity removal and cotton opening process is convenient, the surface impurity removal mechanism 7 is matched, the primary cotton opening work is carried out through a small cotton opening needle 72, the raw cotton block is loosened, the surface impurities are adsorbed through an internal electromagnetic coil 71, the impurities fall into a dust collection box 5 in a power-off mode of the electromagnetic coil 71, the primarily cleaned cotton block enters a bracket 9 to be in contact with a cleaning mechanism 11 and a cotton opening mechanism 15, the primary cotton opening and cleaning process is carried out, the metal impurities are adsorbed through an electromagnet 13 on the surfaces of the cleaning mechanism 11 and the cotton opening mechanism 15, the non-metal impurities are adsorbed through an electrostatic dust collection mechanism 16, the impurities are separated and collected through an exhaust fan device 10 in a power-off mode of the electromagnet 13, the cotton ball of opening cotton at last tentatively carries out the secondary through being close to the opening cotton mechanism 15 of cotton outlet 3 department and opens cotton again, prevents that impurity from sneaking into cotton ball inside, improves cotton ball's pleasing to the eye degree, promotes product quality.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides an opener with scutching function, includes feed plate (1), both ends respectively fixed mounting have cotton outlet (3), send cotton mouth (2) about feed plate (1), the bottom surface fixed mounting of feed plate (1) has landing leg (4), its characterized in that: the cotton picking device is characterized in that a support (9) and a surface impurity removing box (6) are sequentially and fixedly mounted on the top surface of the feeding plate (1) from left to right, a plurality of surface impurity removing mechanisms (7) are mounted in the surface impurity removing box (6) in a rotating mode and are arranged in a staggered mode, an electromagnetic coil (71) is arranged inside the surface impurity removing mechanisms (7), a plurality of cotton opening needles (72) are mounted on the surface of the surface impurity removing mechanisms (7) and are uniformly distributed, an air heater (8) is clamped on the top surface of the surface impurity removing box (6), a dust collecting box (5) located inside the surface impurity removing box (6) is clamped on the surface of the feeding plate (1), lifting mechanisms (14) are movably mounted on two sides of the support (9), cotton opening mechanisms (15) are mounted on the inner side of the lifting mechanisms (14) in a rotating mode, and lifting rods (12) located on the inner side of the support (9) are, The electrostatic dust collection mechanism (16), the top of lifter (12) is rotated and is installed clearance mechanism (11), the tip fixedly connected with rotary driving mechanism of clearance mechanism (11), cotton opening mechanism (15), the fixed surface of clearance mechanism (11), cotton opening mechanism (15) installs electro-magnet (13).

2. The cotton opener with the scutching function according to claim 1, characterized in that: open cotton mechanism (15) including pine cotton roller and pivot, the cylindrical surface of pine cotton roller is equipped with evenly distributed's first rectangular channel, two be equipped with between the first rectangular channel with pine cotton roller fixed connection open cotton thorn, clearance mechanism (11) are including the cleaning roller, the cylindrical surface of cleaning roller is equipped with evenly distributed's second rectangular channel, two be equipped with between the second rectangular channel with cleaning roller fixed connection's brush, electro-magnet (13) are located inside first rectangular channel and the second rectangular channel.

3. The cotton opener with the scutching function according to claim 1, characterized in that: the rotary driving mechanism comprises a driving motor and a transmission device, the output shaft end of the driving motor is fixedly connected with the input end of the transmission device, the output end of the transmission device is fixedly connected with the rotating shaft end parts of the cleaning mechanism (11) and the cotton opening mechanism (15), and the cotton opening mechanism (15) on the right side of the support (9) is meshed with the cleaning mechanism (11) and rotates in the opposite direction.

4. The cotton opener with the scutching function according to claim 1, characterized in that: the hot air blower (8) is composed of an air blower and a heating device, the heating device is positioned at the outlet end of the air blower, and the outlet end of the air blower is positioned right above the surface impurity removal mechanism (7).

5. The cotton opener with the scutching function according to claim 1, characterized in that: the two sides of the support (9) are provided with sliding grooves, and the lifting mechanism (14) is movably arranged in the sliding grooves of the support (9).

6. The cotton opener with the scutching function according to claim 1, characterized in that: one side fixed mounting of surface edulcoration case (6) has drive chamber (61), the inside fixed mounting in drive chamber (61) has motor (62), the fixed gear that has cup jointed of tip of surface edulcoration mechanism (7), motor (62), gear intermeshing.

7. The cotton opener with the scutching function according to claim 1, characterized in that: the electrostatic dust collection device is characterized in that the air exhauster device (10) is located right above the cleaning mechanism (11) and the cotton opening mechanism (15), a dust hood is arranged at the bottom end of the air exhauster device (10), a waste bin is fixedly connected with the output end of the air exhauster device (10), the electrostatic dust collection mechanism (16) is composed of a supporting seat and an electrostatic rod fixedly installed on the inner side of the supporting seat, and the end portion of the electrostatic rod is electrically connected with an electrostatic generator.

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