CN212095240U

CN212095240U - Novel hoop machine

Info

Publication number: CN212095240U
Application number: CN202020828371.XU
Authority: CN
Inventors: 蒋会
Original assignee: Shenzhen Zhongding Industrial Technology Co ltd
Current assignee: Shenzhen Zhongding Industrial Technology Co ltd
Priority date: 2020-05-18
Filing date: 2020-05-18
Publication date: 2020-12-08
Anticipated expiration: 2030-05-18

Abstract

The utility model relates to the technical field of clamp production equipment, in particular to a novel clamp machine, which comprises a frame, wherein a feeding component, a forming component, a cutting component and a rolling component are sequentially arranged on the frame along a feeding direction, a control device is arranged on the frame, and the feeding component, the forming component, the rolling component and the cutting component are all electrically connected with the control device; in practical application, the control device sends the flat steel strip into the forming assembly and the rolling assembly by controlling the feeding assembly, the flat steel strip is extruded out of the steel strip with the U-shaped or V-shaped cross section by the forming assembly, the U-shaped or V-shaped steel strip is rolled by the rolling assembly, and the rolled U-shaped or V-shaped steel strip is cut by the cutting assembly; the utility model discloses production efficiency is high, and is low to operating personnel's requirement, has reduced and has taken place the incident probability at clamp steel band shaping edge rolling in-process.

Description

Novel hoop machine

Technical Field

The utility model relates to a clamp production facility technical field specifically is a new-type clamp machine.

Background

The clamp has the characteristics of attractive appearance, convenience in use, strong clamping force, good sealing performance and the like. The rubber hose is mainly used for connecting, fastening and sealing joints of common full rubber hoses, nylon plastic hoses, cloth-sandwiched rubber hoses, water hoses and the like of various mechanical equipment and chemical equipment such as vehicles, ships, diesel engines, gasoline engines, machine tools, fire fighting and the like.

At present, the edge rolling forming process of the clamp steel belt on the market generally adopts the mode that the cross section is pressed into a V shape or a U shape with the clamp steel belt firstly, the pressed V shape or U shape steel belt is put on a punching machine and is punched and formed by an upper die and a lower die, the mode of the punching and forming needs to be manually put into a bottom groove of a lower die, the punching machine is started, the punching machine drives an upper die to punch the clamp steel belt on the lower die, and the partial edge rolling forming of the clamp steel belt is completed. And the operator is required to repeat the operation continuously to complete the rolling and forming of the whole hoop steel belt. The production efficiency of the circle rolling forming mode of the hoop steel belt is low, the whole circle rolling forming needs to be completed manually by operators, the requirements on the operators are high, and great potential safety hazards exist.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to foretell not enough, provide a production efficiency height, low to operating personnel's requirement, reduced the new-type clamp machine that takes place the incident probability in clamp steel band edge rolling forming process.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a new-type clamp machine, includes the frame, be equipped with pay-off subassembly, shaping subassembly, dissection subassembly and edge rolling subassembly in proper order along the pay-off direction in the frame, be provided with controlling means in the frame, the pay-off subassembly the shaping subassembly the edge rolling subassembly with the equal electric connection of dissection subassembly controlling means.

Furthermore, the feeding assembly comprises two feeding rollers which are symmetrically arranged up and down, a feeding motor for driving the feeding rollers, and an encoder which is electrically connected with the feeding motor.

Furthermore, the forming assembly comprises at least two horizontally arranged forming mechanisms, and the forming mechanisms are uniformly distributed along the feeding direction.

Further, the forming mechanism comprises an upper forming roller and a lower forming roller which are arranged in an up-and-down symmetrical mode, an upper forming motor and a lower forming motor which are used for driving the upper forming roller and the lower forming roller are driven, the lower forming motor is fixedly connected with the rack, and the upper forming roller is connected with the rack in a sliding mode.

Further, be provided with the alignment jig in the frame, alignment jig top rotatable coupling has the lead screw, the upper end of lead screw is worn out frame fixedly connected with carousel, the lead screw with frame threaded connection, lower shaping motor fixed connection be in the frame, it sets up to go up the shaping motor in the alignment jig, when the carousel rotates, go up the shaping motor with it follows the lead screw with the alignment jig rises or descends.

Further, a roll gap between the upper forming roller and the lower forming roller is V-shaped or U-shaped.

Furthermore, the cutting assembly comprises a cutting cylinder which is vertically arranged downwards, a cutting knife is arranged on the rod head of the piston rod of the cutting cylinder, and a cutting plate is arranged below the cutting knife.

Further, the edge rolling component comprises an edge rolling roller, a edge rolling motor is connected with the edge rolling roller in a driving mode, an edge rolling cylinder is arranged below the edge rolling roller in an inclined mode, an edge rolling guide block is arranged on a piston rod head of the edge rolling cylinder, an arc guide rail is arranged on the edge rolling guide block, and the upper end of the arc guide rail is abutted to the circumferential surface of the edge rolling roller.

Further, it is provided with the diameter regulation track to be 75 oblique angles with the level in the frame, sliding connection has the diameter regulating plate on the diameter regulation track, the diameter regulating plate with edge rolling motor fixed connection, be provided with the regulation scale in the frame of diameter regulation track both sides.

Further, the control device adopts a PLC controller.

The utility model has the advantages that:

in practical application, the control device sends the flat steel strip into the forming assembly and the rolling assembly by controlling the feeding assembly, the flat steel strip is extruded out of the steel strip with the U-shaped or V-shaped cross section by the forming assembly, the U-shaped or V-shaped steel strip is rolled by the rolling assembly, and the rolled U-shaped or V-shaped steel strip is cut by the cutting assembly; the utility model discloses production efficiency is high, and is low to operating personnel's requirement, has reduced and has taken place the incident probability at clamp steel band shaping edge rolling in-process.

Drawings

Fig. 1 is a schematic structural view of the cross section of the present invention;

FIG. 2 is a partial cross-sectional view taken at A-A of FIG. 1;

reference numerals: a frame 1; a diameter adjusting rail 11; a feeding component 2; a feed roller 21; an encoder 22; a molding member 3; an upper forming drum 31; a lower forming drum 32; an upper molding motor 33; a lower molding motor 34; an adjusting bracket 35; a lead screw 36; a turntable 37; a cutting assembly 4; a segment cylinder 41; a cutting knife 42; a cutting board 43; a rolling component 5; a rounding roller 51; a rounding cylinder 52; a rolling guide block 53; a circular arc guide track 531; a diameter adjusting plate 54; and a control device 6.

Detailed Description

As shown in figure 1, a novel hoop machine comprises a machine frame 1, wherein a feeding component 2, a forming component 3, a cutting component 4 and a rolling component 5 are sequentially arranged on the machine frame 1 along a feeding direction, a control device 6 is arranged on the machine frame 1, and the feeding component 2, the forming component 3, the rolling component 5 and the cutting component 4 are electrically connected with the control device 6.

In practical application, the control device 6 sends the flat steel strip into the forming component 3 and the rolling component 5 by controlling the feeding component 2, the flat steel strip is extruded out by the forming component 3 to form the steel strip with the U-shaped or V-shaped cross section, the U-shaped or V-shaped steel strip is rolled by the rolling component 5, and the rolled U-shaped or V-shaped steel strip is cut by the cutting component 4; the utility model discloses production efficiency is high, and is low to operating personnel's requirement, has reduced and has taken place the incident probability at clamp steel band shaping edge rolling in-process.

As shown in fig. 1, the feeding assembly 2 includes two feeding rollers 21 disposed symmetrically up and down, a feeding motor for driving the feeding rollers 21, and an encoder 22 electrically connected to the feeding motor; in the embodiment, the feeding motor drives the feeding roller 21 to feed, and the encoder 22 controls the feeding motor to control the feeding length, so that the requirement on operators is reduced, and the production efficiency is higher.

As shown in fig. 1, the forming assembly 3 includes at least two horizontally disposed forming mechanisms, and the forming mechanisms are uniformly arranged along a feeding direction; in the embodiment, the U-shaped or V-shaped repeated pressing is carried out on the flat steel strip through the plurality of forming mechanisms, so that the flat steel strip is pressed into the U-shaped or V-shaped shape, and the probability of safety accidents in the forming and rounding process of the clamp steel strip is reduced.

As shown in fig. 1 and 2, the forming mechanism includes an upper forming roller 31 and a lower forming roller 32 which are arranged in an up-down symmetrical manner, an upper forming motor 33 and a lower forming motor 34 which are used for driving the upper forming roller 31 and the lower forming roller 32, the lower forming motor 34 is fixedly connected with the frame 1, and the upper forming roller 31 is connected with the frame 1 in a sliding manner; in this embodiment, the upper forming motor 33 drives the upper forming drum 31 to rotate, and the lower forming motor 34 drives the lower forming drum 32 to rotate, thereby driving the steel strip to slide along the roll gap.

As shown in fig. 1 and 2, an adjusting frame 35 is arranged in the machine frame 1, a lead screw 36 is rotatably connected to the top of the adjusting frame 35, a rotary table 37 is fixedly connected to the machine frame 1 through the upper end of the lead screw 36, the lead screw 36 is in threaded connection with the machine frame 1, the lower forming motor 34 is fixedly connected to the machine frame 1, the upper forming motor 33 is arranged in the adjusting frame 35, and when the rotary table 37 rotates, the upper forming motor 33 and the upper forming roller 31 move up or down along with the lead screw 36 and the adjusting frame 35; in this embodiment, through rotating the carousel 37, the lead screw 36 drives last forming motor 33 and last forming drum 31 in the alignment jig 35 and rises or descends, realizes the thickness of adjustment V-arrangement or U-shaped roll gap to the thickness of adjustment level steel band suppression, production efficiency is high, and is low to operating personnel's requirement, has reduced and has taken place the incident probability at clamp steel band shaping edge rolling in-process.

As shown in fig. 1 and 2, the roll gap between the upper forming roller 31 and the lower forming roller 32 is V-shaped or U-shaped; in this embodiment, the roll gap between the upper forming roller 31 and the lower forming roller 32 is V-shaped or U-shaped, so that the flat steel strip is V-shaped or U-shaped after passing through the roll gap.

As shown in fig. 1, the cutting assembly 4 includes a cutting cylinder 41 disposed vertically downward, a cutting knife 42 is disposed on a piston rod head of the cutting cylinder 41, and a cutting plate 43 is disposed below the cutting knife 42; in this embodiment, when the rolling assembly 5 rolls the V-shaped or U-shaped steel strip into a semicircle, the cutting cylinder 41 drives the cutting knife 42 on the piston rod head to cut towards the cutting plate 43, and the steel strip roll passing through between the cutting knife 42 and the cutting plate 43 is automatically cut off.

As shown in fig. 1, the rounding assembly 5 includes a rounding drum 51, a rounding motor for driving and connecting the rounding drum 51, a rounding cylinder 52 disposed obliquely below the rounding drum 51, a rounding guide block 53 disposed on a piston rod head of the rounding cylinder 52, an arc guide rail 531 disposed on the rounding guide block 53, and an upper end of the arc guide rail 531 abutting against a circumferential surface of the rounding drum 51; in this embodiment, with the continuous pay-off of pay-off subassembly 2 and forming component 3, the edge-rolling motor drive edge-rolling cylinder 51 is rotatory, and V-arrangement or U-shaped steel band follow edge-rolling cylinder 51 curl down on edge-rolling guide block 53 to along with the automatic circular arc that leads to of circular arc guide rail 531 shape, through the position of adjusting the last piston rod pole head of edge-rolling cylinder 52, adjustment steel band edge-rolling diameter, when V-arrangement or U-shaped steel band rolled up to the semicircle, semicircle shape steel band coil was cut off automatically to dissection subassembly 4.

As shown in fig. 1, a diameter adjusting track 11 is arranged on the frame 1 at an oblique angle of 75 ° from the horizontal, a diameter adjusting plate 54 is connected to the diameter adjusting track 11 in a sliding manner, the diameter adjusting plate 54 is fixedly connected to the edge rolling motor, and adjusting scales are arranged on the frame 1 on both sides of the diameter adjusting track 11; in this embodiment, the distance between the rolling motor and the rolling drum 51V-shaped or U-shaped steel belt is adjusted by adjusting the diameter adjusting plate 54 along the diameter adjusting rail 11, so as to adjust the rolling diameter of the steel belt, and the sliding distance of the diameter adjusting plate 54 is more accurately controllable by adjusting the scale.

As shown in fig. 1, the control device 6 adopts a PLC controller; in this embodiment, through clamp diameter and the length that the PLC controller input needs to produce, PLC controller control pay-off subassembly 2 carries out the pay-off, forming component 3 presses into V-arrangement or U-shaped with smooth steel band, edge rolling subassembly 5 is carried out the edge rolling to V-arrangement or U-shaped steel band, dissection subassembly 4 carries out the dissection with the clamp circular arc that rolls up, and production efficiency is high, and is low to operating personnel's requirement, has reduced and has taken place the incident probability at clamp steel band shaping edge rolling in-process.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein will be apparent to those skilled in the art without departing from the scope and spirit of the invention as defined in the accompanying claims.

Claims

1. The utility model provides a new-type clamp machine which characterized in that: including frame (1), be equipped with pay-off subassembly (2), shaping subassembly (3), dissection subassembly (4) and edge rolling subassembly (5) along the pay-off direction in proper order on frame (1), be provided with controlling means (6) on frame (1), pay-off subassembly (2) shaping subassembly (3) edge rolling subassembly (5) with equal electric connection of dissection subassembly (4) controlling means (6).

2. The novel clamp machine of claim 1, further comprising: the feeding assembly (2) comprises two feeding rollers (21) which are arranged in an up-and-down symmetrical mode, a feeding motor for driving the feeding rollers (21), and an encoder (22) which is electrically connected with the feeding motor.

3. The novel clamp machine of claim 1, further comprising: the forming assembly (3) comprises at least two horizontally arranged forming mechanisms, and the forming mechanisms are uniformly distributed along the feeding direction.

4. A novel clamp machine, according to claim 3, characterized in that: the forming mechanism comprises an upper forming roller (31) and a lower forming roller (32) which are arranged in an up-and-down symmetrical mode, the upper forming roller (31) and the lower forming roller (32) are driven to adopt an upper forming motor (33) and a lower forming motor (34), the lower forming motor (34) is fixedly connected with the rack (1), and the upper forming roller (31) is connected with the rack (1) in a sliding mode.

5. Novel clamp machine according to claim 4, characterized in that: be provided with alignment jig (35) in frame (1), alignment jig (35) top rotatable coupling has lead screw (36), wear out the upper end of lead screw (36) frame (1) fixedly connected with carousel (37), lead screw (36) with frame (1) threaded connection, lower forming motor (34) fixed connection be in on frame (1), it sets up to go up forming motor (33) in alignment jig (35), when carousel (37) rotate, go up forming motor (33) with it follows to go up forming roller (31) lead screw (36) with alignment jig (35) rise or descend.

6. Novel clamp machine according to claim 4, characterized in that: the roll gap between the upper forming roller (31) and the lower forming roller (32) is V-shaped or U-shaped.

7. The novel clamp machine of claim 1, further comprising: the cutting assembly (4) comprises a cutting cylinder (41) which is vertically arranged downwards, a cutting knife (42) is arranged on a piston rod head of the cutting cylinder (41), and a cutting plate (43) is arranged below the cutting knife (42).

8. The novel clamp machine of claim 1, further comprising: circle rolling subassembly (5) are including circle rolling cylinder (51), and the drive is connected the circle rolling motor that circle rolling cylinder (51) adopted, the oblique below of circle rolling cylinder (51) is provided with circle rolling cylinder (52), be provided with circle rolling guide block (53) on circle rolling cylinder (52) piston rod pole head, be provided with circular arc guide rail (531) on circle rolling guide block (53), the upper end of circular arc guide rail (531) with the periphery butt of circle rolling cylinder (51).

9. The novel clamp machine of claim 7, further comprising: be 75 oblique angles with the level on frame (1) and be provided with diameter regulation track (11), sliding connection has diameter regulating plate (54) on diameter regulation track (11), diameter regulating plate (54) with edge rolling motor fixed connection, be provided with the regulation scale on frame (1) of diameter regulation track (11) both sides.

10. The novel clamp machine of claim 1, further comprising: the control device (6) adopts a PLC controller.