CN112296417A - Automatic plate shearing machine and plate shearing method thereof - Google Patents
Automatic plate shearing machine and plate shearing method thereof Download PDFInfo
- Publication number
- CN112296417A CN112296417A CN202011230615.5A CN202011230615A CN112296417A CN 112296417 A CN112296417 A CN 112296417A CN 202011230615 A CN202011230615 A CN 202011230615A CN 112296417 A CN112296417 A CN 112296417A
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- Prior art keywords
- plate shearing
- storage hopper
- automatic plate
- shearing machine
- shearing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000010008 shearing Methods 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000003860 storage Methods 0.000 claims abstract description 47
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000003754 machining Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 22
- 238000005507 spraying Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses an automatic plate shearing machine and a plate shearing method thereof, wherein the automatic plate shearing machine comprises a machining table, wherein a vertical arm is arranged on the upper side of one end of the machining table, a chute is formed in the vertical arm, a shearing blade is slidably arranged in the chute, an upper sliding seat is arranged on the upper side of the shearing blade, a cam is arranged on a transmission shaft on the upper side of the upper sliding seat, one end of the transmission shaft is in transmission connection with a speed reduction motor through a belt flywheel, a discharge outlet is formed in the machining table on the lower side of the shearing blade, a storage hopper is arranged on the lower side of the discharge outlet, and a conveying belt is arranged on the upper side of one end of the machining table.
Description
Technical Field
The invention relates to the technical field of plate shearing machines, in particular to an automatic plate shearing machine and a plate shearing method thereof.
Background
A plate shearing machine is a machine for shearing a plate by using a blade to do reciprocating linear motion relative to another blade. The metal plates with various thicknesses are applied with shearing force by a reasonable blade gap through a movable upper blade and a fixed lower blade, so that the plates are broken and separated according to the required size. A plate shearing machine belongs to one of forging and pressing machines and mainly plays a role in the metal processing industry. The plate shearing machine is a shearing device widely applied in machining, and can shear steel plate materials with various thicknesses. Commonly used plate shears are classified into 3 types, namely, flat shears, rolling shears and vibrating shears. The product is widely suitable for providing required special machinery and complete equipment in the industries of aviation, light industry, metallurgy, chemical industry, building, ships, automobiles, electric power, electric appliances, decoration and the like.
According to the existing automatic plate shearing machine and the plate shearing method thereof, the shearing blade is driven to lift and adjust through the air cylinder or the hydraulic cylinder for shearing treatment, so that the cutting continuity is poor, and the waste plates are not convenient to cut into small pieces for recycling treatment.
Disclosure of Invention
The invention aims to provide an automatic plate shearing machine and a plate shearing method thereof, and aims to solve the problems that cutting continuity is poor and small pieces of waste plates are inconvenient to cut and recycle by driving a shearing blade to lift and adjust through an air cylinder or a hydraulic cylinder to carry out shearing treatment in the conventional automatic plate shearing machine and the plate shearing method thereof.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic plate shearing machine and plate shearing method thereof, includes the processing platform, the upright arm is installed to processing platform one end upside, the inside spout of having seted up of upright arm, the inside slidable mounting of spout has the shearing blade, the top slide is installed to shearing blade upside, the cam is installed to the transmission shaft of top slide upside, transmission shaft one end is connected with gear motor through the transmission of belt flywheel, the bin outlet has been seted up on the processing platform of shearing blade downside, the storage hopper is installed to the bin outlet downside, the conveyer belt is installed to processing platform one end upside.
Further, a lower support is installed on the lower side of the machining table, and a PLC control cabinet is installed on the inner side of the lower support.
Furthermore, return springs are installed between the upper sliding seat and the vertical arm, and two sets of return springs are installed.
Further, slide blocks are installed on two sides of the upper sliding seat, guide grooves are formed in the inner sides of the vertical arms, and the slide blocks are slidably clamped in the guide grooves.
Further, lower support legs are installed on the lower side of the storage hopper, pulleys are installed on the lower sides of the lower support legs, and a handle is installed on one side of the upper end of the storage hopper.
Further, the water storage tank is installed to the arm inboard that stands, and the water storage tank passes through water pump and raceway, and raceway one end is provided with the water jet.
Furthermore, the positioning seat is installed to the processing platform downside, spacing card strip is installed to storage hopper upper end both sides, and spacing card strip slip card establishes in the positioning seat.
A plate shearing method of an automatic plate shearing machine is characterized in that: the method comprises the following steps:
s1: conveying the plate to a designated position through a conveying belt;
s2: the shearing blade is slidably arranged in the chute of the vertical arm, the cam is arranged on the transmission shaft on the upper side of the upper sliding seat, and one end of the transmission shaft is in transmission connection with the speed reducing motor through the belt flywheel, so that the cam can be driven to rotate through the speed reducing motor, the shearing blade can be lifted up and down to be adjusted, and continuous high-frequency shearing can be carried out;
s3: a material outlet is formed in the processing table on the lower side of the shearing blade, and a material storage hopper is arranged on the lower side of the material outlet, so that material storage treatment is facilitated;
s4: the lower support leg that the storage hopper downside was installed, and the pulley is installed to lower support leg downside, and the storage hopper of being convenient for removes row material and uses.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the shearing blade is slidably arranged in the chute, the cam is arranged on the transmission shaft on the upper side of the upper sliding seat, one end of the transmission shaft is in transmission connection with the speed reducing motor through the belt flywheel, and the cam is driven to rotate through the speed reducing motor, so that the shearing blade can be lifted up and down to be adjusted, the continuous high-frequency shearing is convenient, and the small-piece recovery treatment of the waste plate is convenient.
2. According to the invention, the material outlet is formed in the processing table below the shearing blade, the storage hopper is arranged below the material outlet, so that the storage treatment is facilitated, the lower support legs are arranged below the storage hopper, and the pulleys are arranged below the lower support legs, so that the storage hopper can move to discharge materials conveniently.
3. According to the invention, the water storage tank is arranged on the inner side of the vertical arm, the water storage tank passes through the water pump and the water delivery pipe, and the water spray nozzle is arranged at one end of the water delivery pipe, so that water spray cooling treatment can be carried out on one side of the shearing blade, and continuous shearing treatment is facilitated.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the arm according to the present invention;
FIG. 3 is a schematic view of a storage hopper according to the present invention.
In the figure: 1. a processing table; 2. erecting an arm; 3. an upper slide base; 4. a drive shaft; 5. a reduction motor; 6. a belt flywheel; 7. a shearing blade; 8. a discharge outlet; 9. a storage hopper; 10. a lower leg; 11. a pulley; 12. a handle; 13. positioning seats; 14. limiting clamping strips; 15. a conveyor belt; 16. a PLC control cabinet; 17. a chute; 18. a return spring; 19. a cam; 20. a slider; 21. a guide groove; 22. a water storage tank; 23. a water pump; 24. a water jet; 25. and a lower bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, 2 and 3, in an embodiment of the present invention, an automatic plate shearing machine and a plate shearing method thereof include a processing table 1, a vertical arm 2 is installed on an upper side of one end of the processing table 1, a chute 17 is installed inside the vertical arm 2, a shearing blade 7 is installed inside the chute 17 in a sliding manner so as to facilitate shearing of a plate, an upper sliding seat 3 is installed on the upper side of the shearing blade 7, a cam 19 is installed on a transmission shaft 4 on the upper side of the upper sliding seat 3, one end of the transmission shaft 4 is in transmission connection with a reduction motor 5 through a belt flywheel 6, so that the reduction motor 5 can drive the cam 19 to rotate, so that the shearing blade 7 can be lifted up and down to adjust, continuous high-frequency shearing can be performed, the waste plate can be conveniently cut into small pieces for recycling, a discharge outlet 8 is installed on a storage table 1 on a lower side, the upper side of one end of the processing table 1 is provided with a conveyer belt 15, which is convenient for shearing the conveyed materials.
Preferably, the lower support 25 is installed on the lower side of the processing table 1, so that the lower support is convenient to support and process, and the PLC control cabinet 16 is installed on the inner side of the lower support 25, so that the overall control and processing are convenient to perform.
Preferably, return springs 18 are installed between the upper sliding seat 3 and the vertical arm 2, and two sets of return springs 18 are installed, so that the shearing blade 7 can be reset upwards, and continuous shearing treatment is facilitated.
Preferably, the sliding blocks 20 are installed on two sides of the upper sliding seat 3, the guide grooves 21 are formed in the inner side of the vertical arm 2, the sliding blocks 20 are slidably clamped in the guide grooves 21, the upper sliding seat 3 and the shearing blade 7 can be guided vertically, and the shearing precision is improved conveniently.
Preferably, lower support leg 10 is installed to storage hopper 9 downside, and lower support leg 10 downside installs pulley 11, and handle 12 is installed to storage hopper 9 upper end one side, and the storage hopper 9 of being convenient for removes the storage and uses.
Preferably, the water storage tank 22 is installed on the inner side of the vertical arm 2, the water storage tank 22 passes through the water pump 23 and the water delivery pipe, and the water spray nozzle 24 is arranged at one end of the water delivery pipe, so that water spray cooling treatment can be performed on one side of the shearing blade 7, and continuous shearing treatment is facilitated.
Preferably, the positioning seat 13 is installed on the lower side of the processing table 1, the limiting clamping strips 14 are installed on two sides of the upper end of the storage hopper 9, the limiting clamping strips 14 are slidably clamped in the positioning seat 13, and the storage hopper 9 can be slidably clamped and positioned.
A plate shearing method of an automatic plate shearing machine comprises the following steps:
s1: the plate material is conveyed to a designated position by a conveyor belt 15;
s2: the shearing blade 7 is installed in the sliding groove 17 of the vertical arm 2 in a sliding mode, the cam 19 is installed on the transmission shaft 4 on the upper side of the upper sliding seat 3, and one end of the transmission shaft 4 is in transmission connection with the speed reducing motor 5 through the belt flywheel 6, so that the cam 19 can be driven to rotate through the speed reducing motor 5, the shearing blade 7 can be adjusted in an up-and-down lifting mode, and continuous high-frequency shearing can be conducted;
s3: a material outlet 8 is formed in the processing table 1 below the shearing blade 7, and a material storage hopper 9 is arranged below the material outlet 8, so that material storage treatment is facilitated;
s4: lower support leg 10 that the downside of storage hopper 9 was installed, and lower support leg 10 downside installs pulley 11, and the storage hopper 9 of being convenient for removes row material and uses.
The working principle and the using process of the invention are as follows: the shearing blade 7 is slidably mounted in the chute 17 of the vertical arm 2, the cam 19 is mounted on the transmission shaft 4 on the upper side of the upper sliding seat 3, and one end of the transmission shaft 4 is in transmission connection with the speed reducing motor 5 through the belt flywheel 6, so that the cam 19 can be driven to rotate through the speed reducing motor 5, the shearing blade 7 can be lifted up and down to be adjusted, continuous high-frequency shearing can be performed, and the waste plate can be conveniently cut into small pieces for recycling; the machining table 1 through shearing blade 7 downside has seted up bin outlet 8 on, and storage hopper 9 is installed to bin outlet 8 downside, is convenient for carry out storage and handles, and lower stabilizer blade 10 that storage hopper 9 downside was installed in addition, and lower stabilizer blade 10 downside installs pulley 11, and the storage hopper 9 of being convenient for removes row material and uses.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. An automatic plate shearing machine, includes processing platform (1), its characterized in that: processing platform (1) one end upside is installed and is found arm (2), found arm (2) inside spout (17) of having seted up, spout (17) inside slidable mounting has shearing blade (7), shear blade (7) upside and install top slide (3), cam (19) are installed in transmission shaft (4) of top slide (3) upside, transmission shaft (4) one end is connected with gear motor (5) through flywheel (6) transmission, bin outlet (8) have been seted up on processing platform (1) of shearing blade (7) downside, storage hopper (9) are installed to bin outlet (8) downside, conveyer belt (15) are installed to processing platform (1) one end upside.
2. The automatic plate shearing machine as claimed in claim 1, wherein: a lower support (25) is installed on the lower side of the machining table (1), and a PLC control cabinet (16) is installed on the inner side of the lower support (25).
3. The automatic plate shearing machine as claimed in claim 1, wherein: and two groups of reset springs (18) are arranged between the upper sliding seat (3) and the vertical arm (2).
4. The automatic plate shearing machine as claimed in claim 1, wherein: slider (20) are installed to last slide (3) both sides, lead slot (21) have been seted up to upright arm (2) inboard, and slider (20) slip card is established in lead slot (21).
5. The automatic plate shearing machine as claimed in claim 1, wherein: lower support leg (10) are installed to storage hopper (9) downside, and lower support leg (10) downside installs pulley (11), handle (12) are installed to storage hopper (9) upper end one side.
6. The automatic plate shearing machine as claimed in claim 1, wherein: a water storage tank (22) is installed on the inner side of the vertical arm (2), the water storage tank (22) passes through a water pump (23) and a water pipe, and a water spraying opening (24) is formed in one end of the water pipe.
7. The automatic plate shearing machine as claimed in claim 1, wherein: positioning seat (13) are installed to processing platform (1) downside, spacing card strip (14) are installed to storage hopper (9) upper end both sides, and just spacing card strip (14) slip card is established in positioning seat (13).
8. The plate shearing method of the automatic plate shearing machine according to claim 1, characterized in that: the method comprises the following steps:
s1: conveying the plate to a designated position through a conveying belt (15);
s2: the shearing blade (7) is arranged in a sliding groove (17) of the vertical arm (2) in a sliding mode, the cam (19) is arranged on the transmission shaft (4) on the upper side of the upper sliding seat (3), and one end of the transmission shaft (4) is in transmission connection with the speed reducing motor (5) through the belt flywheel (6), so that the cam (19) can be driven to rotate through the speed reducing motor (5), the shearing blade (7) can be adjusted in a vertical lifting mode, and continuous high-frequency shearing can be conducted;
s3: a material outlet (8) is formed in the processing table (1) on the lower side of the shearing blade (7), and a material storage hopper (9) is arranged on the lower side of the material outlet (8) so as to facilitate material storage treatment;
s4: lower support legs (10) are arranged on the lower side of the storage hopper (9), and pulleys (11) are arranged on the lower sides of the lower support legs (10), so that the storage hopper (9) can be moved to discharge materials conveniently.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011230615.5A CN112296417A (en) | 2020-11-06 | 2020-11-06 | Automatic plate shearing machine and plate shearing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011230615.5A CN112296417A (en) | 2020-11-06 | 2020-11-06 | Automatic plate shearing machine and plate shearing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112296417A true CN112296417A (en) | 2021-02-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011230615.5A Pending CN112296417A (en) | 2020-11-06 | 2020-11-06 | Automatic plate shearing machine and plate shearing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112296417A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114850558A (en) * | 2022-05-18 | 2022-08-05 | 南通威力数控机床有限公司 | Cutter spacing gap adjusting device of plate shearing machine and implementation method thereof |
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|---|---|---|---|---|
| GB159723A (en) * | 1920-01-09 | 1921-03-10 | Samuel Musgrave | Improvements in apparatus for use in cutting lead cames |
| CN103192129A (en) * | 2013-04-09 | 2013-07-10 | 大连理工大学 | Mechanical plate shearing machine |
| CN104117722A (en) * | 2014-07-18 | 2014-10-29 | 姚丽娟 | Plate shearing machine |
| CN105642993A (en) * | 2016-03-02 | 2016-06-08 | 安徽得高金属制品有限公司 | Hydraulic plate shearing machine |
| CN208261974U (en) * | 2018-06-04 | 2018-12-21 | 宿迁市通用机械有限公司 | A kind of plate shearing machine plate cutting mechanism |
| CN209139944U (en) * | 2018-11-02 | 2019-07-23 | 安徽鑫顶霸建材有限公司 | A kind of plate shearing machine of Fast trim |
| CN211539667U (en) * | 2019-07-24 | 2020-09-22 | 辛集市奥春封头制造有限公司 | Plate shearing machine is used in production of multi-functional head |
-
2020
- 2020-11-06 CN CN202011230615.5A patent/CN112296417A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB159723A (en) * | 1920-01-09 | 1921-03-10 | Samuel Musgrave | Improvements in apparatus for use in cutting lead cames |
| CN103192129A (en) * | 2013-04-09 | 2013-07-10 | 大连理工大学 | Mechanical plate shearing machine |
| CN104117722A (en) * | 2014-07-18 | 2014-10-29 | 姚丽娟 | Plate shearing machine |
| CN105642993A (en) * | 2016-03-02 | 2016-06-08 | 安徽得高金属制品有限公司 | Hydraulic plate shearing machine |
| CN208261974U (en) * | 2018-06-04 | 2018-12-21 | 宿迁市通用机械有限公司 | A kind of plate shearing machine plate cutting mechanism |
| CN209139944U (en) * | 2018-11-02 | 2019-07-23 | 安徽鑫顶霸建材有限公司 | A kind of plate shearing machine of Fast trim |
| CN211539667U (en) * | 2019-07-24 | 2020-09-22 | 辛集市奥春封头制造有限公司 | Plate shearing machine is used in production of multi-functional head |
Non-Patent Citations (1)
| Title |
|---|
| 丁洪生等: "《机械原理》", 31 December 2016, 北京：北京理工大学出版社, pages: 113 - 114 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114850558A (en) * | 2022-05-18 | 2022-08-05 | 南通威力数控机床有限公司 | Cutter spacing gap adjusting device of plate shearing machine and implementation method thereof |
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