CN212065598U - A dissolve salt device automatically for soy sauce production - Google Patents
A dissolve salt device automatically for soy sauce production Download PDFInfo
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- CN212065598U CN212065598U CN202020103818.7U CN202020103818U CN212065598U CN 212065598 U CN212065598 U CN 212065598U CN 202020103818 U CN202020103818 U CN 202020103818U CN 212065598 U CN212065598 U CN 212065598U
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- salt
- soy sauce
- tank
- conveying
- sauce production
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- 150000003839 salts Chemical class 0.000 title claims abstract description 129
- 235000013555 soy sauce Nutrition 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 14
- 239000010936 titanium Substances 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims description 23
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 14
- 239000012267 brine Substances 0.000 claims description 9
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 6
- 239000011780 sodium chloride Substances 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000005070 sampling Methods 0.000 claims description 4
- 230000003584 silencer Effects 0.000 claims description 4
- 239000012266 salt solution Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000007664 blowing Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
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Abstract
The utility model discloses an automatic salt dissolving device for soy sauce production, the device includes ton package lifting equipment, ton package lifting equipment send ton bag into unload the salt buffer memory jar, unload the salt buffer memory jar and be connected with the salt dissolving jar through salt conveying pipeline A, the salt dissolving jar is connected with the salt solution basin through salt solution conveying pipeline B, salt solution conveying pipeline B still is connected with the titanium plate heat exchanger, the discharge gate of salt solution basin bottom; the air conveying equipment and the salt water mixing and conveying equipment are used for conveying salt; the salt solution prepared by the utility model is heated or cooled to the temperature required by the process through the titanium plate heat exchanger, so as to achieve the effect of rapidly dissolving the salt; provides stable-quality process salt solution for large-scale soy sauce production, and is beneficial to controlling the quality of soy sauce mash (fermented grains) and improving the quality of soy sauce.
Description
Technical Field
The utility model belongs to the technical field of soy sauce production, concretely relates to automatic salt dissolving device for soy sauce production.
Background
Salt is one of the main components of soy sauce, the dissolution of the salt in the soy sauce production process generally adopts a salt dissolving tank and a water pump to circularly spray for dissolving the salt, and the salt dissolving tank is also used for stirring the salt by using air in a large-capacity salt dissolving tank or naturally dissolving the salt; a multi-stage overflow continuous salt melting device is also adopted; the above salt dissolving method has the following disadvantages: 1. the time consumption is long, and the labor is large; 2. the yield of the brine is low; 3. difficulty in hygiene management is high; 4. the control of the brine concentration depends on manual observation, which does not meet the accurate requirement of process control and is not favorable for the quality control of the soy sauce production process.
Disclosure of Invention
An object of the utility model is to provide an automatic salt device that dissolves for soy sauce production, solve the not enough of current salt method existence that dissolves.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
an automatic salt dissolving device for soy sauce production comprises ton bag hoisting equipment, wherein ton bags are conveyed into a salt unloading buffer tank by the ton bag hoisting equipment, the salt unloading buffer tank is connected with a salt dissolving tank through a salt conveying pipeline A, the salt dissolving tank is connected with a salt water storage tank through a salt water conveying pipeline B, the salt water conveying pipeline B is also connected with a titanium plate heat exchanger, and a discharge hole is formed in the bottom of the salt water storage tank; the air conveying device and the salt water mixing and conveying device are used for conveying salt.
Preferably, the ton bag hoisting equipment comprises a bracket, a single-arm beam is fixed on the bracket, and the electric hoist is hung on the single-arm beam.
Preferably, the top of the salt unloading buffer tank is provided with a manhole A, a feed inlet A and a breather valve, and the bottom of the salt unloading buffer tank is provided with a pneumatic butterfly valve A; the pneumatic butterfly valve A is tightly connected with the pneumatic conveying equipment.
Preferably, the air supply device comprises a high-pressure fan, a pipeline silencer, a discharger and a salt conveying pipeline A.
Preferably, the lower part of the salt dissolving tank is a 60-degree conical bottom; the upper part of the tank is provided with a manhole B and a breather valve B; the bottom is provided with a pneumatic butterfly valve B and a dissolved salt blanking buffer bin; the dissolved salt blanking buffer bin is tightly connected with the salt water mixing and conveying equipment.
Preferably, the salt water mixing and conveying equipment comprises a ZGB type centrifugal pump, a salt water conveying pipeline B, a sampling port, an IH type centrifugal pump, a titanium plate heat exchanger and a pipeline conversion plate; the saline solution conveying pipeline B is connected with a saline solution storage tank; and the saline solution conveying pipeline B is connected with the IH type centrifugal pump, the titanium plate heat exchanger and the pipeline conversion plate.
Preferably, a feed inlet B, a manhole C, a CIP cleaning ball and a breather valve C are arranged at the top of the brine storage tank; the tank body is provided with a density sensor, a detachable sieve plate and a low-position high-speed side stirrer; the tank bottom is equipped with temperature sensor, level sensor and discharge gate.
Preferably, the PLC control system adopts a PLC control cabinet, and the PLC system comprises a temperature control program, a density control program and a liquid level control program.
Through the technical characteristics, the following beneficial effects are obtained:
the utility model discloses an equipment is lifted by crane to ton package is equipped with electric block, can lift by crane big packing ton bag salt and get into the buffer memory jar, is favorable to reducing salt packaging cost, and convenient salt operation is dissolved on a large scale. After the salt enters the buffer tank, the salt is conveyed into a salt dissolving tank through an air conveying device; and then salt is fed into a salt water storage tank by a ZGB type open centrifugal water pump, the residual undissolved salt is blocked by an isolation sieve plate after entering the salt water storage tank and is quickly dissolved under the action of a high-speed stirrer, and a PLC system controls and adjusts the density (Baume degree) of the salt water to control the salt entering amount. The salt solution prepared by the utility model is heated or cooled to the temperature of the process demand through the titanium plate heat exchanger, so as to achieve the effect of quickly dissolving the salt. Provides stable-quality process salt solution for large-scale soy sauce production, and is beneficial to controlling the quality of soy sauce mash (fermented grains) and improving the quality of soy sauce.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 is a structural diagram.
In the figure:
1. ton package lifting equipment, 2, salt unloading buffer tank, 3, pneumatic conveying equipment, 4, salt dissolving tank, 5, salt solution mixing and conveying equipment, 6, titanium plate heat exchanger, 7, salt solution storage tank, 8, PLC control system, 9, electric block, 10, single-arm beam, 11, bracket, 12, manhole A, 13, feed inlet A, 14, breather valve A, 15, pneumatic butterfly valve A, 16, high pressure blower, 17, pipeline silencer, 18, discharger, 19, salt solution conveying pipeline A, 20, 60 degree conical bottom, 21, manhole B, 22, breather valve B, 23, pneumatic butterfly valve B, 24, salt dissolving blanking buffer storage bin, 25, ZGB type centrifugal pump, 26, salt solution conveying pipeline B, 27, sampling port, 28, IH type centrifugal pump, 29, pipeline conversion plate, 30, feed inlet B, 31, manhole C, 32, CIP cleaning ball, 33, breather valve C, 34, density sensor, 35. sieve plate, 36, high-speed side agitator, 37, temperature sensor, 38, level sensor, 39, discharge gate, 40, PLC switch board, 41, valve.
Detailed Description
The invention will be further explained with reference to the drawings:
as shown in fig. 1, an automatic salt dissolving device for soy sauce production comprises a ton bag hoisting device 1, wherein the ton bag hoisting device 1 feeds ton bags into a salt unloading buffer tank 2, the salt unloading buffer tank 2 is connected with a salt dissolving tank 4 through a salt conveying pipeline A19, the salt dissolving tank 4 is connected with a salt water storage tank 7 through a salt water conveying pipeline B26, the salt water conveying pipeline B26 is also connected with a titanium plate heat exchanger 6, and a discharge port 39 is arranged at the bottom of the salt water storage tank 7; the air-blowing device 3 and the salt water mixing and conveying device 5 are used for conveying salt.
The ton package lifting equipment 1 comprises a support 11, a single-arm beam 10 is fixed on the support 11, and an electric hoist 9 is hung on the single-arm beam 10.
The top of the salt unloading buffer tank 2 is provided with a manhole A12, a feed inlet A13 and a breather valve A14, and the bottom is provided with a pneumatic butterfly valve A15; the pneumatic butterfly valve A15 is tightly connected with the pneumatic conveying equipment 3.
The air blowing device 3 comprises a high pressure fan 16, a pipeline silencer 17, a discharger 18 and a salt conveying pipeline A19.
A 60-degree conical bottom is arranged below the salt dissolving tank 4; the upper part of the tank is provided with a manhole B21 and a breather valve B22; the bottom is provided with a pneumatic butterfly valve B23 and a dissolved salt blanking buffer bin 24; the dissolved salt blanking buffer bin 24 is tightly connected with the salt water mixing and conveying device 5.
The saline solution mixing and conveying device 5 comprises a ZGB type centrifugal pump 25, a saline solution conveying pipeline B26, a sampling port 27, an IH type centrifugal pump 28, a titanium plate heat exchanger 6 and a pipeline switching plate 29; the saline solution conveying pipeline B26 is connected with the saline solution storage tank 7; the saline solution delivery pipe B26 is connected to the IH centrifugal pump 28, the titanium plate heat exchanger 6, and the pipe changeover plate 29.
The top of the brine storage tank 7 is provided with a feed inlet B30, a manhole C31, a CIP cleaning ball 32 and a breather valve C33; the tank body is provided with a density sensor 34, a detachable sieve plate 35 and a low-position high-speed side stirrer 36; the bottom of the tank is provided with a temperature sensor 37, a liquid level sensor 38 and a discharge hole 39.
The PLC control system 8 adopts a PLC control cabinet 40, and the PLC system comprises a temperature control program, a density control program and a liquid level control program.
The specific embodiment is as follows:
when the utility model works, the saline water storage tank 7 is filled with quantitative drinking tap water in advance; an electric hoist 9 arranged on the ton bag hoisting equipment 1 is started, salt in the ton bag is hoisted to the salt unloading buffer tank 2, and then a discharge port of the ton bag is butted with a feed port A13 of the salt unloading buffer tank 2 for discharging; starting the PLC control system 8, and starting a high-pressure fan (Roots fan) 16 for operating the pneumatic conveying equipment 3 and a pneumatic butterfly valve A15 arranged on the salt unloading cache tank 2; the salt is sent to the salt dissolving tank 4 through a salt solution delivery pipe B26. Then the IH type (2507) centrifugal pump 28 is started to send the drinking water or the salt solution in the salt water storage tank 7 to the salt dissolving tank 4 through the circulating salt water delivery pipe 28; meanwhile, a pneumatic butterfly valve B23 arranged at the bottom of the salt dissolving tank 4 is communicated with the blanking buffer bin 24, and a ZGB type (2205) centrifugal pump 25 is arranged on the salt water mixing and conveying device 5, so that mixed flow of salt and water is conveyed to the salt water storage tank 7 through a salt water conveying pipeline B26; the salt storage tank 7 is provided with a detachable sieve plate 35 which can separate salt which is not completely conveyed, and the salt storage tank 7 is provided with a low-level side stirrer 36 for high-speed stirring to fully dissolve the residual salt; when the brine concentration meets the process setting requirement, the brine storage tank 7 is provided with a density sensor 34 to feed back a signal to the PLC control system 8, and the bottom of the salt dissolving tank 4 is provided with a pneumatic butterfly valve 23 to automatically close and stop adding salt. The salt water meeting the process requirements is connected with an IH type (2507) centrifugal pump 28 and a titanium plate heat exchanger 6 through a discharge hole 39 arranged at the bottom of a salt water storage tank 7; the steam or chilled water inlet and outlet valve 41 is controlled by the PLC control system 8 according to the process requirements to heat or cool the salt water, and then the salt water is conveyed to a process salt water unit through the pipeline switching plate 29. The dosage of the process brine is set by the PLC control system 8, the conveying amount is controlled by feedback of the liquid level sensor 38, when the conveying amount of the brine reaches a set limit value, the IH (2507) centrifugal pump 28 stops working, and other related valves are closed.
The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. For those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the claims of the present invention.
Claims (8)
1. An automatic salt dissolving device for soy sauce production is characterized by comprising a ton bag hoisting device (1), wherein the ton bag hoisting device (1) conveys a ton bag into a salt unloading buffer tank (2), the salt unloading buffer tank (2) is connected with a salt dissolving tank (4) through a salt conveying pipeline A (19), the salt dissolving tank (4) is connected with a salt water storage tank (7) through a salt water conveying pipeline B (26), the salt water conveying pipeline B (26) is also connected with a titanium plate heat exchanger (6), and a discharge hole (39) is formed in the bottom of the salt water storage tank (7); the air conveying device (3) and the salt water mixing and conveying device (5) are used for conveying salt.
2. The automatic salt dissolving device for soy sauce production according to claim 1, wherein: the ton package lifting equipment (1) comprises a support (11), a single-arm beam (10) is fixed on the support (11), and an electric hoist (9) is hung on the single-arm beam (10) arranged.
3. The automatic salt dissolving device for soy sauce production according to claim 1, wherein: the top of the salt unloading buffer tank (2) is provided with a manhole A (12), a feed inlet A (13) and a breather valve A (14), and the bottom is provided with a pneumatic butterfly valve A (15); the pneumatic butterfly valve A (15) is tightly connected with the pneumatic conveying equipment (3).
4. The automatic salt dissolving device for soy sauce production according to claim 1, wherein: the air supply device (3) comprises a high-pressure fan (16), a pipeline silencer (17), a discharger (18) and a salt conveying pipeline A (19).
5. The automatic salt dissolving device for soy sauce production according to claim 1, wherein: a 60-degree conical bottom is arranged below the salt dissolving tank (4); the upper part of the tank is provided with a manhole B (21) and a breather valve B (22); the bottom is provided with a pneumatic butterfly valve B (23) and a dissolved salt blanking buffer bin (24); the dissolved salt blanking buffer bin (24) is tightly connected with the salt water mixing and conveying device (5).
6. The automatic salt dissolving device for soy sauce production according to claim 1, wherein: the saline water mixing and conveying device (5) comprises a ZGB type centrifugal pump (25), a saline water conveying pipeline B (26), a sampling port (27), an IH type centrifugal pump (28), a titanium plate heat exchanger (6) and a pipeline conversion plate (29); the saline water conveying pipeline B (26) is connected with the saline water storage tank (7); the saline solution conveying pipeline B (26) is connected with an IH type centrifugal pump (28), a titanium plate heat exchanger (6) and a pipeline switching plate (29).
7. The automatic salt dissolving device for soy sauce production according to claim 1, wherein: a feed inlet B (30), a manhole C (31), a CIP cleaning ball (32) and a breather valve C (33) are arranged at the top of the brine storage tank (7); the tank body is provided with a density sensor (34), a detachable sieve plate (35) and a low-position high-speed side stirrer (36); the bottom of the tank is provided with a temperature sensor (37), a liquid level sensor (38) and a discharge hole (39).
8. The automatic salt dissolving device for soy sauce production according to claim 1, wherein: the PLC control system (8) adopts a PLC control cabinet (40), and the PLC system comprises a temperature control program, a density control program and a liquid level control program.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020103818.7U CN212065598U (en) | 2020-01-17 | 2020-01-17 | A dissolve salt device automatically for soy sauce production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020103818.7U CN212065598U (en) | 2020-01-17 | 2020-01-17 | A dissolve salt device automatically for soy sauce production |
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| Publication Number | Publication Date |
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| CN212065598U true CN212065598U (en) | 2020-12-04 |
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| CN202020103818.7U Active CN212065598U (en) | 2020-01-17 | 2020-01-17 | A dissolve salt device automatically for soy sauce production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113262655A (en) * | 2021-05-17 | 2021-08-17 | 华融化学股份有限公司 | Salt dissolving device capable of continuously providing crude salt water with stable concentration |
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2020
- 2020-01-17 CN CN202020103818.7U patent/CN212065598U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113262655A (en) * | 2021-05-17 | 2021-08-17 | 华融化学股份有限公司 | Salt dissolving device capable of continuously providing crude salt water with stable concentration |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230302 Address after: 133000 Jincheng Village, Dongguang Town, Wangqing County, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee after: Haoji Jilin Seasoning Industrial Park Co.,Ltd. Address before: 133000 Industrial concentration area of Wangqing Town, Wangqing County, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee before: Good Memory Food Brewing Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 133000 Xiaowangqing Village, Dongguang Town, Wangqing County, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee after: Haoji Craftsmanship Brewing Food Co.,Ltd. Country or region after: China Address before: 133000 Jincheng Village, Dongguang Town, Wangqing County, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee before: Haoji Jilin Seasoning Industrial Park Co.,Ltd. Country or region before: China |