CN212128121U - Novel koji conveying device for soy sauce disc koji making machine - Google Patents
Novel koji conveying device for soy sauce disc koji making machine Download PDFInfo
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- CN212128121U CN212128121U CN202020336903.8U CN202020336903U CN212128121U CN 212128121 U CN212128121 U CN 212128121U CN 202020336903 U CN202020336903 U CN 202020336903U CN 212128121 U CN212128121 U CN 212128121U
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- bent
- tank
- soy sauce
- koji
- yeast
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- 235000013555 soy sauce Nutrition 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 98
- 238000002156 mixing Methods 0.000 claims abstract description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000012266 salt solution Substances 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 50
- 239000012267 brine Substances 0.000 claims description 35
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 35
- 239000011521 glass Substances 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000001502 supplementing effect Effects 0.000 claims description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 10
- 239000011780 sodium chloride Substances 0.000 description 10
- 150000003839 salts Chemical class 0.000 description 8
- 238000000855 fermentation Methods 0.000 description 7
- 230000004151 fermentation Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 241000228212 Aspergillus Species 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 240000006439 Aspergillus oryzae Species 0.000 description 2
- 235000002247 Aspergillus oryzae Nutrition 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 206010024796 Logorrhoea Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Abstract
The utility model discloses a novel bent material conveyor for bent machine of soy sauce disc system, including bent machine of disc system and PLC switch board, the bent auger of play of the bent machine of disc system, the discharge gate department that goes out the bent auger connects bent material buffer tank, be equipped with the wafer formula breaker in the bent material buffer tank, bent material buffer tank discharge gate inhales bent pipe connection bent material salt solution blending tank through the vacuum, the vacuum buffer tank is passed through at the top of bent material salt solution blending tank, bent material salt solution blending tank lower part is equipped with the bent thick liquid discharge gate of material circulation discharge gate and soy sauce, bent material circulation pipeline and rotor pump are connected to material circulation discharge gate, bent material circulation pipeline extends to bent material salt solution blending tank central part, be equipped with the water ring vacuum pump between vacuum buffer tank and the water storage tank.
Description
Technical Field
The utility model belongs to soy sauce processing equipment field, concretely relates to a novel bent material is carried for bent machine of soy sauce disc system.
Background
In the production process of soy sauce, starter propagation is an important link. The starter propagation equipment of the general large-scale soy sauce factory adopts a large-scale disc starter propagation machine to prepare soy sauce starter material. The finished soy sauce finished koji is prepared and needs to be conveyed to a soy sauce fermentation tank or a fermentation pool for further fermentation. However, a certain amount of saline water is required to be added and mixed uniformly in the yeast material conveying process, and then fermentation can be carried out. The soy sauce koji materials prepared by the existing disc koji making machine are conveyed by adopting a koji discharging auger of the disc koji making machine to discharge to a saline water mixing auger, then a certain amount of saline water is added into the saline water mixing auger to be mixed with the koji materials, and the mixture is conveyed to a screw feeding pump and is conveyed to a fermentation tank or a fermentation tank by the screw feeding pump.
Because the disc koji-discharging packing auger discharges materials to the brine mixing packing auger at a certain distance and fall when koji is discharged, the two devices cannot be tightly connected, and the device connecting port is not tightly sealed. Aspergillus spores in the soy sauce koji unloaded by the disc koji making machine continuously escape from the connection part of the equipment and fly in a production workshop, thereby bringing great hidden troubles to environmental sanitation, production safety management and occupational health of operators.
At present, the invention of CN205500237U relates to a koji conveying device in soy sauce production, and CN204823255U is a koji harvesting and conveying device and a CN207085829U vacuum koji suction machine and other process equipment; can only deal with the problem of yeast material conveying in the flat bed yeast making pool of small and medium-sized soy sauce production enterprises. The problems of yeast material conveying and aspergillus spore flying of a large-scale disc yeast maker cannot be solved by the yield and the conveying efficiency of the yeast maker.
Disclosure of Invention
The utility model aims to provide a conveying device which has reasonable structure, high conveying efficiency and stable operation; can eradicate the soy sauce koji conveying device that aspergillus spores fly upward.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
the utility model provides a novel bent material conveyor for bent machine of soy sauce disc system, including bent machine of disc system and PLC switch board, the bent auger of play of the bent machine of disc system, the discharge gate department that goes out the bent auger connects bent material buffer tank, be equipped with the opposite clip formula breaker in the bent material buffer tank, bent material buffer tank discharge gate inhales bent material salt solution blending tank through the vacuum and connects through vacuum pipe, the vacuum buffer tank is passed through at the top of bent material salt solution blending tank, bent material salt solution blending tank lower part is equipped with the bent mash discharge gate of material circulation discharge gate and soy sauce, bent material circulation pipeline and rotor pump are connected to the material circulation discharge gate, bent material circulation pipeline extends to bent material salt solution blending tank central part, be equipped with the water ring vacuum pump between vacuum buffer tank and the water storage tank.
Preferably, the koji brine mixing tank is provided with a CIP cleaning ball, and the middle part of the tank is provided with an upper liquid level meter and a differential pressure liquid level meter.
Preferably, the Y-shaped branches are arranged in the yeast material and brine mixing tank, and the brine yeast materials are dispersed to the tank wall of the yeast material and brine mixing tank through the Y-shaped branches after being mixed and flow downstream to the soy sauce yeast mash discharge port along the tank wall.
Preferably, the upper part of the water storage tank is provided with a breather valve, the middle part of the water storage tank is provided with a thermometer, the lower part of the water storage tank is connected with a water circulation pipeline, and the bottom of the water storage tank is provided with a liquid level meter and a drain valve.
Preferably, the vacuum yeast sucking pipeline is provided with an automatic control air supplementing port, the tail end of the yeast material and brine mixing tank is provided with an online mixer, and the upper part of the online mixer is connected with the brine pipeline.
Preferably, the brine pipeline is provided with an electromagnetic flowmeter and two pneumatic regulating valves; one path is connected with the online flow mixer; the other path is connected with a yeast material circulating pipeline and then enters a yeast material and brine mixing tank.
Preferably, a soy sauce koji mash discharge port of the koji material and brine mixing tank is provided with a sight glass, and a lower end interface of the sight glass is connected with a screw feeding pump.
Preferably, a discharge port at the lower part of the bent material cache tank and a material circulating discharge port are provided with pneumatic Italian ball valves.
The utility model discloses following beneficial effect has:
the utility model discloses be equipped with bent material buffer tank, can effectively cushion the bent quick-witted load of play of disc system, the unloading speed when balanced play song is favorable to bent material and salt solution misce bene. The utility model discloses the wafer formula breaker that buffer memory jar was equipped with can be crowded garrulous with the cubic bent material that the bent bed produced, prevents that the bent material from blockking up in the pipeline, influences the transport effect.
The utility model discloses the water ring vacuum pump of chooseing for use can form stronger vacuum system, and the negative pressure is inhaled and is sent the bent of one-tenth of soy sauce production process, makes aspergillus oryzae spore in the bent material and salt solution intensive mixing dissolve into the bent mash of soy sauce together, has solved aspergillus oryzae spore and has flown upward the problem, makes the improvement of bent workshop job site cleanliness, and workman's operational environment further improves.
In addition, the koji material is conveyed in the process of being mixed once through the koji material brine mixing tank, and then is fully mixed in a machine cavity of the screw conveying pump under the stirring action of a spiral propeller of the screw conveying pump, and brine quickly permeates into the soy sauce koji material, so that the problem of rancidity caused by water absorption and impermeability of the koji material can be effectively prevented, and the soy sauce fermentation and the improvement of the product quality are facilitated.
Drawings
Fig. 1 is a schematic structural view.
1. PLC switch board, 2, go out bent pipeline, 3, bent material buffer tank, 4, bent material salt water blending tank, 5, salt water pipeline, 6, rotor pump, 7, sight glass, 8, screw rod feeding pump, 9, vacuum yeast sucking system, 10, vacuum yeast sucking pipeline, 11, vacuum buffer tank, 12, vacuum pipeline, 13, water ring vacuum pump, 14, water circulation pipeline, 15, water storage tank, 16, wafer crusher, 17, pneumatic Italian ball valve A, 18, electromagnetic flowmeter, 19, pneumatic governing valve A, 20, pneumatic governing valve B, 21, online mixer, 22, bent material circulation pipeline, 23, CIP cleaning ball, 24, go up the level gauge.
Detailed Description
The invention will be further explained with reference to the drawings:
as shown in figure 1, a novel bent material conveyor for soy sauce koji making disc machine, including bent machine 36 of disc and PLC switch board 1, bent auger 37 of going out of bent machine, bent material buffer tank 3 is connected to the discharge gate 38 department of going out the bent auger, be equipped with wafer formula breaker 16 in the bent material buffer tank, bent material buffer tank discharge gate inhales bent pipeline 10 through the vacuum and connects bent material salt water blending tank 4, bent material salt water blending tank's top is passed through vacuum pipeline 12 and is connected vacuum buffer tank 11, bent material salt water blending tank lower part is equipped with material circulation discharge gate 26 and the bent mash discharge gate 27 of soy sauce, material circulation discharge gate 26 is connected bent material circulating pipeline 22 and rotor pump 6, bent material circulating pipeline 22 extends to bent material salt water blending tank 4 central point, be equipped with water ring vacuum pump 13 between vacuum buffer tank 11 and the water storage tank 15. The yeast material brine mixing tank 4 is provided with a CIP cleaning ball 23, and the middle part of the tank is provided with an upper liquid level meter 24 and a differential pressure liquid level meter 25. The Y-shaped fork 29 is arranged in the yeast material and brine mixing tank 4, and the brine yeast materials are dispersed to the tank wall of the yeast material and brine mixing tank through the Y-shaped fork after being mixed and flow downstream to the soy sauce yeast mash discharge port 27 along the tank wall. The upper part of the water storage tank is provided with a breather valve 31, the middle part is provided with a thermometer 33, the lower part is connected with a water circulation pipeline 14, and the bottom is provided with a liquid level meter 34 and a drain valve 35. An automatic control air supplement port 30 is arranged on the vacuum yeast suction pipeline 10, an online mixer 21 is arranged at the tail end close to the yeast material brine mixing tank 4, and the upper part of the online mixer 21 is connected with a brine pipeline 5. The brine pipeline 5 is provided with an electromagnetic flow meter 18 and two pneumatic regulating valves; the pneumatic regulating valve A19 is connected with the online flow mixer 21; the pneumatic regulating valve B20 is connected with the yeast material circulating pipeline 22 and then enters the yeast material brine mixing tank. A soy sauce koji mash discharge port 27 of the koji brine mixing tank 4 is provided with a sight glass 7, and a lower end interface of the sight glass is connected with a screw rod feeding pump 8; the discharge port at the lower part of the koji cache tank 3 is provided with a pneumatic Italian ball valve A17, and the material circulating discharge port 26 is provided with a pneumatic Italian ball valve B28. The vacuum yeast sucking system 9 comprises a yeast buffer tank 3, a vacuum pipeline 12, a water ring vacuum pump 13, a water circulation pipeline 14 and a water storage tank 15. The vacuum pipeline 12 is tightly connected with the yeast salt water mixing tank 4, the vacuum buffer tank 11 and the water ring vacuum pump 13. An automatic control air supplement port 30 is arranged on the vacuum yeast suction pipeline 10, an on-line mixed flow device 21 is arranged at the tail end (close to the yeast material and brine mixing tank 4), and the upper part of the on-line mixed flow device 21 is connected with a brine pipeline 5.
Example (b):
the utility model discloses carry out the during operation, at first open PLC control system, then start water ring vacuum pump 13. After the vacuum reached 560 mm water. Starting the wafer type crusher 16 and the disc koji discharging machine 36 on the buffer tank 11, starting the brine automatic water supply system at the same time when koji discharging is carried out, supplying along the brine pipeline 5, adjusting the control parameters of the brine electromagnetic flow meter 18, and controlling the ratio of koji materials to brine to be between 1.3 and 2.2.
After the yeast and the saline water are mixed through the vacuum yeast suction pipeline 10 and the online flow mixer 21, the mixture enters the yeast and saline water mixing tank 4, after a period of feeding, when the liquid levels of the yeast and the saline water in the mixing tank rise to a set ratio, the pneumatic Italian ball valve B28 and the rotor pump 6 of the yeast circulation system start to work, the pneumatic Italian ball valve B28 at the lower part of the mixing tank is automatically opened, and the rotor pump is automatically opened to perform circular mixing of the yeast and the saline water; meanwhile, the screw feeding pump 8 is started, the frequency is automatically adjusted for feeding, and after the yeast material is conveyed, the vacuum yeast sucking system is closed. And starting the saline control valve, and flushing the yeast material and saline mixing tank and the conveying pipeline thereof. Then the CIP cleaning ball 23 is opened, and a CIP cleaning port valve is opened to clean the yeast salt water mixing tank and the yeast conveying pipeline for later use.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered within the protection scope of the present invention.
Claims (8)
1. The utility model provides a novel bent material conveyor for soy sauce bent machine of disc system, includes bent machine (36) of disc system and PLC switch board (1), bent auger (37) of play of bent machine of disc system, characterized by: go out bent material buffer tank (3) of discharge gate (38) department connection of bent auger, be equipped with wafer formula breaker (16) in the bent material buffer tank, bent material buffer tank discharge gate is through vacuum suction bent pipeline (10) connection bent material salt solution blending tank (4), the top of bent material salt solution blending tank is passed through vacuum pipeline (12) and is connected vacuum buffer tank (11), bent material salt solution blending tank lower part is equipped with material circulation discharge gate (26) and the bent mellow wine discharge gate (27) of soy sauce, bent material circulating line (22) and rotor pump (6) are connected to material circulation discharge gate (26), bent material circulating line (22) extend to bent material salt solution blending tank (4) central point, be equipped with water ring vacuum pump (13) between vacuum buffer tank (11) and water storage tank (15).
2. The novel koji conveying device for a soy sauce koji making disc machine according to claim 1, characterized in that: a CIP cleaning ball (23) is arranged on the yeast material brine mixing tank (4), and an upper liquid level meter (24) and a differential pressure liquid level meter (25) are arranged in the middle of the tank.
3. The novel koji conveying device for a soy sauce koji making disc machine according to claim 2, characterized in that: the Y-shaped fork (29) is arranged in the yeast material and brine mixing tank (4), and the yeast materials are dispersed to the tank wall of the yeast material and brine mixing tank through the Y-shaped fork after being mixed and flow to the soy sauce yeast mash discharge port (27) along the tank wall.
4. The novel koji conveying device for a soy sauce koji making disc machine according to claim 1, characterized in that: the upper part of the water storage tank is provided with a breather valve (31), the middle part is provided with a thermometer (33), the lower part is connected with a water circulation pipeline (14), and the bottom is provided with a liquid level meter (34) and a drain valve (35).
5. The novel koji conveying device for a soy sauce koji making disc machine according to claim 1, characterized in that: an automatic control air supplementing port (30) is arranged on the vacuum yeast suction pipeline (10), an online flow mixer (21) is arranged at the tail end close to the yeast material brine mixing tank (4), and the upper part of the online flow mixer (21) is connected with a brine pipeline (5).
6. The novel koji conveying device for a soy sauce koji making disc machine according to claim 5, wherein: the brine pipeline (5) is provided with an electromagnetic flow meter (18) and two pneumatic regulating valves; one path is connected with an online flow mixer (21); the other path is connected with a yeast material circulating pipeline (22) and then enters a yeast material and brine mixing tank.
7. The novel koji conveying device for a soy sauce koji making disc machine according to claim 1, characterized in that: a soy sauce koji mash discharge port (27) of the koji brine mixing tank (4) is provided with a sight glass (7), and the lower end interface of the sight glass is connected with a screw rod feeding pump (8).
8. The novel koji conveying device for a soy sauce koji making disc machine according to claim 1, characterized in that: pneumatic Italian ball valves are arranged at a discharge port at the lower part of the bent material buffer tank (3) and a material circulating discharge port (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020336903.8U CN212128121U (en) | 2020-03-18 | 2020-03-18 | Novel koji conveying device for soy sauce disc koji making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020336903.8U CN212128121U (en) | 2020-03-18 | 2020-03-18 | Novel koji conveying device for soy sauce disc koji making machine |
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| Publication Number | Publication Date |
|---|---|
| CN212128121U true CN212128121U (en) | 2020-12-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020336903.8U Active CN212128121U (en) | 2020-03-18 | 2020-03-18 | Novel koji conveying device for soy sauce disc koji making machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113397150A (en) * | 2021-06-23 | 2021-09-17 | 佛山市海天(高明)调味食品有限公司 | Fermentation method of soy sauce |
-
2020
- 2020-03-18 CN CN202020336903.8U patent/CN212128121U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113397150A (en) * | 2021-06-23 | 2021-09-17 | 佛山市海天(高明)调味食品有限公司 | Fermentation method of soy sauce |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230310 Address after: 133000 Jincheng Village, Dongguang Town, Wangqing County, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee after: Haoji Jilin Seasoning Industrial Park Co.,Ltd. Address before: 133000 Industrial concentration area of Wangqing Town, Wangqing County, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee before: Good Memory Food Brewing Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 133000 Xiaowangqing Village, Dongguang Town, Wangqing County, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee after: Haoji Craftsmanship Brewing Food Co.,Ltd. Country or region after: China Address before: 133000 Jincheng Village, Dongguang Town, Wangqing County, Yanbian Korean Autonomous Prefecture, Jilin Province Patentee before: Haoji Jilin Seasoning Industrial Park Co.,Ltd. Country or region before: China |