CN212059981U

CN212059981U - Full-automatic full-detection X-ray machine

Info

Publication number: CN212059981U
Application number: CN202020635796.9U
Authority: CN
Inventors: 刘勇; 祁志毅
Original assignee: Anhui Maicixiong Technology Co ltd
Current assignee: Anhui Maicixiong Technology Co ltd
Priority date: 2020-04-24
Filing date: 2020-04-24
Publication date: 2020-12-01
Anticipated expiration: 2030-04-24

Abstract

The utility model discloses a full-automatic examine formula X-ray machine entirely, including base, conveyor and protection casing, conveyor installs in the base, and conveyor can slide from top to bottom in the base, conveyor's front end middle part bilateral symmetry is provided with first formation of image board and second formation of image board, connects perpendicularly between first formation of image board and the second formation of image board, the left and right sides of conveyor rear end is provided with first X ray source and second X ray source, and first X ray source and second X ray source bilateral symmetry set up, and the transmission mouth of first X ray source is just to first formation of image board, and the transmission mouth of second X ray source is just to the second formation of image board. Through with conveyor movable mounting on base 1, the convenience is adjusted conveyor's height for the conveyer belt can dock with the production water line of co-altitude not, realizes the automatic transport of part, makes the suitability of machine higher, improves detection efficiency simultaneously.

Description

Full-automatic full-detection X-ray machine

Technical Field

The utility model relates to a machine part check out test set specifically is a full-automatic formula X-ray machine of examining entirely.

Background

In recent years, the development of the mechanical industry in China is rapid, the production and processing speed of mechanical parts is increased continuously, and meanwhile, the quality requirements of the parts are higher and higher, so that the traditional manual quality detection cannot meet the production requirements, and an X-ray machine is widely applied because the detection speed is high, the detection effect is good, and the internal defects of the parts can be detected.

However, the existing X-ray machine still has many problems in practical production application, such as difficult butt joint with a production line during installation in the production line, often customized machine due to inconsistent equipment height, limited application range of the X-ray machine, single detection irradiation angle, some internal defects, which are not easy to be found due to the irradiation angle problem, and the detection quality can not be guaranteed.

Disclosure of Invention

An object of the utility model is to provide a full-automatic formula X-ray machine of examining entirely to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a full-automatic full-inspection X-ray machine comprises a base, a conveying device and a protective cover, wherein the conveying device is installed in the base and can slide up and down in the base, a first imaging plate and a second imaging plate are arranged in the middle of the front end of the conveying device in a bilateral symmetry mode, the first imaging plate is arranged on the left side of the second imaging plate and is vertically connected with the second imaging plate, a first X-ray source and a second X-ray source are arranged on the left side and the right side of the rear end of the conveying device in a bilateral symmetry mode, a transmitting port of the first X-ray source is over against the first imaging plate, X-rays emitted by the first X-ray source completely irradiate on the first imaging plate, a transmitting port of the second X-ray source is over against the second imaging plate, X-rays emitted by the second X-ray source completely irradiate on the second imaging plate, a controller is arranged in front of the first imaging plate and the second imaging plate, the images acquired by the first imaging plate and the second imaging plate are transmitted to the controller.

As a further aspect of the present invention: the base includes spout, screw rod, baffle and motor, all is provided with the spout on the inner wall around the base, and the spout is semi-circular open structure, and the below of spout is provided with the baffle, rotates on the baffle and installs the screw rod, and the lower extreme of screw rod is connected with the motor, and the motor is fixed on the base.

As a further aspect of the present invention: the conveying device comprises a bearing frame, sliding blocks, screw holes and a conveying belt, the sliding blocks are arranged on the front end face and the rear end face of the left side and the right side of the bearing frame, and the conveying belt is mounted on the bearing frame.

As a further aspect of the present invention: the slider is fixedly mounted on the bearing frame, the slider is matched with the sliding groove in the base, a screw hole is formed in the slider, and the screw hole is matched with the screw rod in the base.

As a further aspect of the present invention: the side door is arranged at the left end and the right end of the protective cover.

As a further aspect of the present invention: install a plurality of rubber sheets in the side door, the upper end of rubber sheet is fixed on the safety cover, and the inboard coating of rubber sheet has the lead film coating.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the conveying device is movably arranged on the base 1, so that the height of the conveying device can be conveniently adjusted, the conveying belt can be butted with production lines with different heights, automatic conveying of parts is realized, the applicability of the machine is higher, and the detection efficiency is improved;

2. through setting up first X ray source and second X ray source perpendicularly, also set up first imaging plate and second imaging plate perpendicularly, realize shining the multi-angle of part for detect more comprehensively, improved detection effect, avoid leading to the problem part to detect not out because of shining the angle singleness, improve the detection quality of part.

Drawings

Fig. 1 is a schematic perspective view of a full-automatic full-inspection X-ray machine.

Fig. 2 is a schematic perspective view of a base in a full-automatic full-inspection X-ray machine.

Fig. 3 is a schematic diagram of an internal three-dimensional structure of a full-automatic full-inspection X-ray machine.

In the figure: 1. a base; 11. a chute; 12. a screw; 13. a baffle plate; 14. a motor; 2. a conveying device; 21. a carrier; 22. a slider; 23. a screw hole; 24. a conveyor belt; 3. a protective cover; 31. a side door; 32. a rubber sheet; 4. a first X-ray source; 5. a second X-ray source; 6. a first imaging plate; 7. a second imaging plate; 8. and a controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, a full-automatic full-inspection X-ray machine comprises a base 1, a conveying device 2 and a protective cover 3, wherein the base 1 comprises a chute 11, a screw 12, a baffle 13 and a motor 14, the chute 11 is arranged on the front inner wall and the rear inner wall of the base 1, the chute 11 is of a semicircular open structure, the baffle 13 is arranged below the chute 11, the screw 12 is rotatably arranged on the baffle 13, the lower end of the screw 12 is connected with the motor 14, the motor 14 is fixed on the base 1, and the screw 12 can be driven to rotate through the motor 14.

As shown in fig. 3, the conveying device 2 includes a bearing frame 21, a slider 22, a screw hole 23 and a conveying belt 24, the conveying device 2 is installed in the base 1, the conveying device 2 can slide up and down in the base 1, the slider 22 is disposed on the front and rear end surfaces of the left and right sides of the bearing frame 21, the slider 22 is fixedly installed on the bearing frame 21, the slider 22 is matched with the chute 11 in the base 1, so as to slidably install the bearing frame 21 in the base 1, the screw hole 23 is disposed on the slider 22, the screw hole 23 is matched with the screw rod 12 in the base 1, the motor 14 drives the screw rod 12 to rotate, the screw rod 12 drives the slider 22 to slide up and down in the chute 11 through matching with the screw hole 23, so as to drive the bearing frame 21.

As shown in fig. 3, the carrier 21 is provided with a conveyor belt 24, the conveyor belt 24 can automatically convey the detection parts after operation, the middle part of the front end of the conveyor 2 is provided with a first imaging plate 6 and a second imaging plate 7 in a bilateral symmetry manner, the first imaging plate 6 is arranged on the left side of the second imaging plate 7, the first imaging plate 6 and the second imaging plate 7 are vertically connected, the left side and the right side of the rear end of the conveyor 2 are provided with a first X-ray source 4 and a second X-ray source 5, the first X-ray source 4 and the second X-ray source 5 are arranged in a bilateral symmetry manner, the emitting port of the first X-ray source 4 directly faces the first imaging plate 6, the X-rays emitted by the first X-ray source 4 completely irradiate the first imaging plate 6, the emitting port of the second X-ray source 5 directly irradiates the second imaging plate 7, the X-rays emitted by the second X-ray source 5 completely irradiate the second imaging plate 7, when the conveying belt 24 drives the part to pass through the first X-ray source 4 and the second X-ray source 5 in sequence, the part can be irradiated by two beams of X-rays perpendicular to each other and acquires irradiated images through the first imaging plate 6 and the second imaging plate 7, the controller 8 is arranged in front of the first imaging plate 6 and the second imaging plate 7, the images acquired by the first imaging plate 6 and the second imaging plate 7 are transmitted to the controller 8, and the controller 8 judges whether the part is qualified or not according to the images.

As shown in fig. 1, a protective cover 3 is arranged above the conveying device 2, the protective cover 3 is installed on the bearing frame 21, a layer of lead plate is embedded on the inner side wall of the protective cover 3, so that X rays are shielded, damage to workers caused by the X rays is reduced, side doors 31 are arranged at the left end and the right end of the protective cover 3 and used for enabling parts to enter and exit, a plurality of rubber sheets 32 are installed in the side doors 31, the upper ends of the rubber sheets 32 are fixed on the protective cover 3, and the inner sides of the rubber sheets 32 are coated with lead film coatings so as to reduce overflow of the X.

The utility model discloses in the use: firstly, drive screw rod 12 through control motor 14 and rotate, rotation control conveyor 2 through screw rod 12 goes up and down in base 1, make the upper end of conveyer belt 24 flush with the output of part production line, make the part that awaits measuring can enter into on the conveyer belt 24 from the production line smoothly, conveyer belt 24 drives the part afterwards and gets into in the protection casing 3, and pass through first X ray source 4 and second X ray source 5 in proper order, first X ray source 4 and second X ray source 5 send the X ray and shine the part, and the projection is to first imaging plate 6 and second imaging plate 7 on, first imaging plate 6 and second imaging plate 7 send the image of gathering to controller 8 in, whether qualified according to image data analysis judgement part again of controller 8, thereby realize the automated inspection to the part.

In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. A full-automatic full-inspection X-ray machine comprises a base (1), a conveying device (2) and a protective cover (3), and is characterized in that the conveying device (2) is installed in the base (1), the conveying device (2) can slide up and down in the base (1), a first imaging plate (6) and a second imaging plate (7) are arranged in the middle of the front end of the conveying device (2) in a bilateral symmetry mode, the first imaging plate (6) is arranged on the left side of the second imaging plate (7), the first imaging plate (6) and the second imaging plate (7) are vertically connected, a first X-ray source (4) and a second X-ray source (5) are arranged on the left side and the right side of the rear end of the conveying device (2), the first X-ray source (4) and the second X-ray source (5) are arranged in a bilateral symmetry mode, the emission port of the first X-ray source (4) is over against the first imaging plate (6), the X-ray that first X-ray source (4) launched completely shines on first imaging plate (6), and the transmission mouth of second X-ray source (5) just faces second imaging plate (7), and the X-ray that second X-ray source (5) launched completely shines on second imaging plate (7), and the place ahead of first imaging plate (6) and second imaging plate (7) is provided with controller (8), and the image transmission that first imaging plate (6) and second imaging plate (7) were gathered is to controller (8).

2. The full-automatic full-detection X-ray machine according to claim 1, wherein the base (1) comprises a chute (11), a screw (12), a baffle (13) and a motor (14), the chute (11) is arranged on the front inner wall and the rear inner wall of the base (1), the chute (11) is of a semicircular open structure, the baffle (13) is arranged below the chute (11), the screw (12) is rotatably arranged on the baffle (13), the lower end of the screw (12) is connected with the motor (14), and the motor (14) is fixed on the base (1).

3. The full-automatic full-detection X-ray machine according to claim 1, wherein the conveying device (2) comprises a bearing frame (21), a sliding block (22), a screw hole (23) and a conveying belt (24), the sliding block (22) is arranged on the front and rear end surfaces of the left and right sides of the bearing frame (21), and the conveying belt (24) is arranged on the bearing frame (21).

4. The full-automatic full-detection X-ray machine according to claim 3, wherein the slide block (22) is fixedly mounted on the bearing frame (21), the slide block (22) is matched with the slide groove (11) in the base (1), the slide block (22) is provided with a screw hole (23), and the screw hole (23) is matched with the screw rod (12) in the base (1).

5. The full-automatic full-detection X-ray machine according to claim 1, wherein a protective cover (3) is arranged above the conveying device (2), the protective cover (3) is mounted on the bearing frame (21), a layer of lead plate is embedded on the inner side wall of the protective cover (3), and side doors (31) are arranged at the left end and the right end of the protective cover (3).

6. The full-automatic full-detection X-ray machine according to claim 5, wherein a plurality of rubber sheets (32) are installed in the side door (31), the upper ends of the rubber sheets (32) are fixed on the protective cover (3), and the inner sides of the rubber sheets (32) are coated with lead film coatings.