CN212180091U - Ceramic tile grading and color separation front-section detection device and detector thereof - Google Patents
Ceramic tile grading and color separation front-section detection device and detector thereof Download PDFInfo
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- CN212180091U CN212180091U CN202020516652.1U CN202020516652U CN212180091U CN 212180091 U CN212180091 U CN 212180091U CN 202020516652 U CN202020516652 U CN 202020516652U CN 212180091 U CN212180091 U CN 212180091U
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- 238000001514 detection method Methods 0.000 title claims abstract description 115
- 239000000919 ceramic Substances 0.000 title claims abstract description 95
- 238000000926 separation method Methods 0.000 title claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000007689 inspection Methods 0.000 claims description 10
- 239000013013 elastic material Substances 0.000 claims description 3
- 239000011449 brick Substances 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
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Abstract
The utility model relates to a front segment detection device for grading and color separation of ceramic tiles, which comprises a frame, a conveying mechanism for conveying the ceramic tiles, a centering mechanism arranged on the frame and a detection mechanism for detecting the ceramic tiles; the detection mechanism comprises a detection darkroom covered on the conveying mechanism, an industrial camera arranged in the detection darkroom, a detection frame arranged in the detection darkroom and a light source arranged in the detection darkroom. The utility model provides a anterior segment detection device of the hierarchical colour separation of pottery brick has realized the automatic hierarchical colour separation of pottery brick, and the rate of accuracy is high, and convenient and fast need not artifical the detection, reduces intensity of labour.
Description
Technical Field
The utility model relates to a pottery check out test set technical field specifically relates to a anterior segment detection device of the hierarchical colour separation of pottery brick, and corresponding still provides the detector based on this anterior segment detection device.
Background
At present, the classification and color separation detection of ceramic tiles is mainly realized by the cooperation of on-line detection and off-line detection, wherein the on-line detection is that a section of manual detection station is arranged at the tail end of a production line and at the front end of a product packaging line, and the ceramic tiles on the production line and standard sample tiles are continuously compared by manpower, so that the ceramic tiles with color difference and defects (such as cracks, grinding, broken corners, pinholes and the like) are selected, and the classification and color separation of the ceramic tiles are realized.
The off-line detection is that after the production line moves for a period of time, a certain amount of similar ceramic tiles (namely, ceramic tiles which are manually detected) in different time periods or different production batches are selected and laid in a room with balanced light, and the ceramic tiles are observed and compared at a certain distance from the ceramic tiles, so that the grade and the final color number of the ceramic tiles are confirmed.
For the detection work of the grading and color separation of the ceramic tiles, detection personnel not only need to have richer working experience and sharp eye light, but also face a 50pcs/min high-speed ceramic wall and floor tile production line, the detection work is high in strength and easy to fatigue, the eye sensitivity is easily reduced for a long time, the accuracy rate is reduced, and the production requirement of the ceramic tiles cannot be met.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a anterior segment detection device of the hierarchical colour separation of pottery brick, carry out automatic hierarchical colour separation to pottery brick, the rate of accuracy is high, need not artifically detect, reduces intensity of labour.
The to-be-solved technical problem of the utility model is to provide a detector of the hierarchical colour separation of pottery brick carries out automatic hierarchical colour separation to pottery brick, and the rate of accuracy is high, need not detect by the manual work, reduces intensity of labour
In order to solve the technical problem, the utility model provides a front section detection device for the grading and color separation of ceramic tiles, which comprises a frame, a conveying mechanism for conveying the ceramic tiles, a centering mechanism arranged on the frame and a detection mechanism for detecting the ceramic tiles;
the detection mechanism comprises a detection darkroom covered on the conveying mechanism, an industrial camera arranged in the detection darkroom, a detection frame arranged in the detection darkroom and a light source arranged in the detection darkroom.
Preferably, the conveying mechanism comprises a conveying belt arranged on the rack, a transmission shaft connected with the conveying belt and a transmission motor driving the transmission shaft to move, the transmission motor and the transmission shaft are fixed on the rack, the conveying belt is wound on the transmission shaft, and the ceramic tiles are positioned on the conveying belt.
Preferably, the centering mechanism comprises a support frame, a screw rod fixed on the support frame, a screw nut connected with the screw rod, a support plate connected with the screw nut, a guide shaft guiding the support plate to move, and a pushing and aligning structure arranged on the support plate, and the screw rod is fixed on the rack through the support frame.
Preferably, the centering mechanism further comprises a connecting plate and a guide hole arranged on the connecting plate, the guide hole is sleeved on the guide shaft, and the connecting plate is fixedly connected with the lead screw nut.
Preferably, the quantity of backup pad is two, is first backup pad and second backup pad respectively, just first backup pad and second backup pad are located the both sides of conveyer belt respectively.
Preferably, the aligning structure is arranged on one side of the supporting plate close to the ceramic tile and comprises a guide wheel arranged on the first supporting plate and a reference backup plate arranged on the second supporting plate;
the guide wheel is made of elastic material.
Preferably, the detection frame is arranged on the lower half part of the detection darkroom, and divides the detection darkroom into two mutually independent spaces, namely a first space and a second space, wherein the second space is a closed space, and the industrial camera is positioned in the second space;
the number of the industrial cameras is at least two, and the shooting angles of at least two industrial cameras are different;
the number and the positions of the detection frames are matched with those of the industrial cameras;
the light source is arranged in the detection darkroom and is positioned between the ceramic tile and the detection frame.
Preferably, the detection mechanism further comprises a mounting beam slidably connected with the side wall of the detection darkroom and a mounting seat slidably connected with the mounting beam;
the industrial camera is mounted on the mounting seat and is rotatably connected with the mounting seat.
Preferably, the detection mechanism further comprises a light source mounting beam slidably connected with the side wall of the detection darkroom and a light source mounting seat slidably connected with the light source mounting beam;
the light source is arranged on the light source mounting seat and is rotatably connected with the light source mounting seat.
A grading and color separation detector for ceramic tiles comprises a front section detection device and a control cabinet connected with the front section detection device.
Implement the utility model discloses, following beneficial effect has:
1. the utility model provides a ceramic brick's anterior segment detection device of hierarchical colour separation, ceramic brick warp conveying mechanism conveys, reachs during centering mechanism, the lead screw rotates, and screw-nut and backup pad are followed the lead screw motion, in the motion process, the guide pulley promotes ceramic brick's edge for ceramic brick's another side and benchmark backup plate parallel and level each other can, guaranteed that ceramic brick can be carried extremely according to predetermined direction and position detect the darkroom inside, work as ceramic brick reachs when detecting the darkroom, the photograph is shot to it to the industry camera, is convenient for carry out hierarchical colour separation through outside analysis and control mechanism, can realize ceramic brick's automatic hierarchical colour separation, and the rate of accuracy is high, and convenient and fast need not artifical the detection, reduces intensity of labour.
2. The utility model provides a detector of the hierarchical colour separation of pottery brick aligns and shoots the photo through anterior segment detection device, and the hierarchical colour separation of rethread switch board can realize the automatic hierarchical colour separation of pottery brick, and the rate of accuracy is high, and convenient and fast need not artifical the detection, reduces intensity of labour.
Drawings
FIG. 1 is a schematic structural view of a front section detection device for classification and color separation of ceramic tiles according to the present invention;
FIG. 2 is a schematic structural diagram of a detection mechanism of the front section detection device for classification and color separation of ceramic tiles of the present invention;
FIG. 3 is a schematic structural diagram of a conveying mechanism of the front section detection device for classification and color separation of ceramic tiles of the present invention;
FIG. 4 is a schematic structural diagram of a centering mechanism of the front section detection device for classification and color separation of ceramic tiles according to the present invention;
FIG. 5 is a schematic view of the internal structure of the centering mechanism of the front segment inspection device for the classification and color separation of ceramic tiles according to the present invention;
fig. 6 is a schematic structural view of the apparatus for detecting the graded color separation of the ceramic tile of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.
As shown in fig. 1-2, the front section detection device for ceramic tile classification and color separation of the present invention comprises a frame 1, a conveying mechanism 2 for conveying ceramic tiles 10, a centering mechanism 3 disposed on the frame 1, and a detection mechanism 4 for detecting ceramic tiles 10;
the detection mechanism 4 comprises a detection darkroom 41 covered on the conveying mechanism 2, an industrial camera 42 arranged in the detection darkroom 41, a detection frame 43 arranged in the detection darkroom 41 and a light source 44 arranged in the detection darkroom 41;
the conveying mechanism 2 conveys the ceramic tiles 10 into the detection darkroom 41, the industrial camera 42 photographs the ceramic tiles 10 through the detection frame 43 and transmits the photographs to an external analysis mechanism, and the external analysis mechanism confirms the grade and the color number of the ceramic tiles 10 according to the photographs.
The rack 1 is used for installing the conveying mechanism 2, the centering mechanism 3 and the detection mechanism 4, so that the ceramic tiles 10 can be conveyed, centered and detected on the rack conveniently, and the ceramic tiles can be classified and color separated smoothly.
As shown in fig. 3, the conveying mechanism 2 is used for conveying ceramic tiles 10, and includes a conveying belt 21 disposed on the rack 1, a transmission shaft 22 connected to the conveying belt 21, and a transmission motor 23 for driving the transmission shaft 22 to move, the transmission motor 23 and the transmission shaft 22 are fixed on the rack 1, the conveying belt 21 is wound on the transmission shaft 22, when in operation, the transmission motor 23 drives the transmission shaft 22 to rotate, the conveying belt 21 wound on the transmission shaft 22 moves along with the transmission shaft 22, and the ceramic tiles are located on the conveying belt 21, thereby conveying the ceramic tiles 10.
As shown in fig. 4-5, the centering mechanism 3 is disposed on the rack 1, straddles over the conveyor belt 21, and is located at the front end of the detecting mechanism 4, so as to ensure that the ceramic tile 10 is centered by the centering mechanism 3 and then detected. Specifically, the centering mechanism 3 includes a support frame 31, a screw rod 32 fixed on the support frame 31, a screw nut 33 connected with the screw rod 32, a support plate 34 connected with the screw nut 33, a guide shaft 35 guiding the support plate 34 to move, and a pushing and aligning structure 36 arranged on the support plate 34, wherein the screw rod 32 is fixed on the frame 1 through the support frame 31, and during the rotation process, the screw nut 33 moves along the axial direction of the screw rod 32, and the support plate 34 is connected with the screw nut 33, so that the support plate 34 moves along with the screw nut 33. In this embodiment, the number of the supporting plates 34 is two, and the two supporting plates are respectively a first supporting plate and a second supporting plate, and the first supporting plate and the second supporting plate are respectively located at two sides of the conveying belt 21, so as to facilitate the alignment of the ceramic tiles on the conveying belt 21.
The two ends of the guide shaft 35 are respectively fixed on the support frame 31, and the guide shaft is slidably connected with the support plate 34 so as to guide the movement of the support plate 34. In order to realize the slidable connection between the guide shaft 35 and the support plate 34, the centering mechanism 3 further includes a connecting plate 37 and a guide hole 38 disposed on the connecting plate 37, the guide hole 38 is sleeved on the guide shaft 35, and the connecting plate 37 is fixedly connected with the lead screw nut 33, so that when the lead screw nut 33 and the support plate 34 move, the support plate 37 is ensured to move along the guide shaft 35 by the arrangement of the connecting plate 37 and the guide hole, and the support plate 37 is prevented from being displaced, which affects the centering operation of the ceramic tile.
The aligning structure 36 is arranged on one side, close to the ceramic tiles, of the supporting plate 34, in order to better align the ceramic tiles and not affect the conveying of the ceramic tiles, the aligning structure 36 comprises a guide wheel 361 arranged on the first supporting plate and a reference backup plate 362 arranged on the second supporting plate, in the aligning process, the screw rod 32 moves, so that the screw rod nut 33 and the supporting plate 34 move along the axial direction of the screw rod 32, the guide wheel 361 arranged on the supporting plate 34 is in contact with the edges of the ceramic tiles, the ceramic tiles are pushed to move until the edges of the other side of the ceramic tiles are parallel to and abutted against the reference backup plate 362, the aligning process is convenient and fast, and the normal conveying of the ceramic tiles is not affected.
In order to prevent the guide wheel 361 from damaging the ceramic tiles during the pushing process, the guide wheel 361 is made of an elastic material, such as rubber, to protect the ceramic tiles from damage.
As shown in fig. 2, the detection mechanism 4 is used for detecting ceramic tiles, and includes a detection darkroom 41 covered on the conveying mechanism 2, an industrial camera 42 arranged inside the detection darkroom 41, a detection frame 43 arranged inside the detection darkroom 41, and a light source 44 arranged inside the detection darkroom 41, wherein the detection darkroom 41 is in a box structure and covered on the conveying mechanism 2, so as to form a dark space on the conveying mechanism 2, prevent interference of an external light source, and affect accuracy of detecting ceramic tiles, and the industrial camera 42 is arranged at the upper half of the detection darkroom 41 and is used for taking photos of the ceramic tiles entering the detection darkroom 41 and sending the photos to an external analysis mechanism, so that the external analysis mechanism can compare the photos and confirm grades and color numbers of the ceramic tiles.
In order to adapt to different detection requirements, the position of the detection mechanism is adjustable. Specifically, detection mechanism 4 still include with but detect darkroom 41's lateral wall sliding connection's installation roof beam 45 and with but installation roof beam 45 sliding connection's mount pad 46, industry camera 42 install in on the mount pad 46, and with but mount pad 46 swivelling joint guarantees industry camera 42 can be in but detect darkroom 41 is inside moves from top to bottom and moves about to can change the angle of making a video recording, matches different detection requirements, and is specific, but sliding connection mode be current sliding connection structure, like the structure of slider and slide rail etc.. The rotatable connection mode is also the existing rotatable connection structure, for example, the two ends of the industrial camera are provided with rotating shafts, the rotating shafts extend into the inner parts of the rotating holes of the mounting seat, in order to guide the rotating angle and the path of the industrial camera, the industrial camera can be further provided with guide shafts, the mounting seat is provided with guide grooves, and the guide shafts are in sliding connection along the guide grooves, so that the limiting and the guiding of the industrial camera can be realized.
The detection frame 43 is arranged on the lower half part of the detection darkroom 41, and the detection darkroom 41 is divided into two mutually independent spaces, namely a first space and a second space respectively, wherein the second space is a closed space, and the industrial camera 42 is positioned in the second space and used for preventing external dust and the like from entering the second space to pollute the industrial camera 42 and influence the accuracy of the detection of the ceramic tiles. In order to facilitate the industrial camera 42 to photograph the ceramic tiles, the detection frame 43 is made of a transparent material, such as glass or the like.
In order to facilitate better detection of the ceramic tile 10, the ceramic tile needs to be shot from different angles, the number of the industrial cameras 42 is at least two, the shooting angles of at least two of the industrial cameras 42 are different, correspondingly, the number and the positions of the detection frames 43 are at least two, and the number and the positions of the detection frames are matched with the number and the positions of the industrial cameras 42, so that the ceramic tile is shot without dead angles, and the detection accuracy of the ceramic tile is ensured.
The light source 44 is disposed inside the detection darkroom 41 and is used for illuminating the ceramic tile, so that the industrial camera 42 can shoot the ceramic tile conveniently, and the light source is located between the ceramic tile and the detection frame 43, and can be an LED light source or a halogen light source, and is specifically selected according to actual needs.
Accordingly, the light source is adjustable in position in order to match the light source requirements of different detection requirements. Specifically, the detection mechanism 4 further includes a light source mounting beam 47 slidably connected to the side wall of the detection darkroom 41 and a light source mounting seat 48 slidably connected to the light source mounting beam 47, the light source 44 is disposed on the light source mounting seat 48, and is rotatably connected to the light source mounting seat, so that the light source can move up and down and left and right, the irradiation angle can be changed, and different irradiation requirements can be matched. Specifically, the slidable connection mode is an existing slidable connection structure, such as a structure of a slider and a slide rail. The rotatable connection mode is also the existing rotatable connection structure, for example, the two ends of the light source are provided with rotating shafts, the rotating shafts extend into the rotating holes of the light source mounting seat, in order to guide the rotating angle and the path of the light source, the light source can also be provided with a guide shaft, the light source mounting seat is provided with a guide groove, and the guide shaft is in sliding connection along the guide groove so as to realize the limiting and the guiding of the light source.
The utility model provides a front segment detection device for grading and color separation of ceramic tiles, when the ceramic tiles are conveyed by the conveying mechanism 2 and reach the centering mechanism 3, the screw 32 rotates, the screw nut 33 and the support plate 34 move along the screw 32, and during the movement, the guide wheels 361 push the edges of the ceramic tiles 10 so that the other edges of the ceramic tiles 10 are flush with the reference backup plate 362, thereby ensuring that the ceramic tiles 10 can be conveyed into the inspection camera 41 according to the preset direction and position, when the ceramic tiles reach the detection camera 41, the industrial camera 42 takes pictures of them, and transmitted to an external analysis mechanism which determines the grade and color number of the ceramic tile according to the photos, the automatic grading and color separation of the ceramic tiles can be realized, the accuracy is high, the method is convenient and fast, manual detection is not needed, and the labor intensity is reduced.
Correspondingly, as shown in fig. 6, the utility model discloses still provide the detector of the hierarchical colour separation of pottery brick, including above-mentioned front end detection device and the switch board 5 that is connected with this anterior segment detection device, switch board 5 with detection mechanism 4 is connected, and it receives the photo that industry camera 42 sent out to contrastive analysis carries out, and the grade and the color number of pottery brick can be confirmed according to the photo.
The utility model provides a detector of the hierarchical colour separation of pottery brick aligns and shoots the photo through anterior segment detection device, and the hierarchical colour separation of rethread switch board can realize the automatic hierarchical colour separation of pottery brick, and the rate of accuracy is high, and convenient and fast need not artifical the detection, reduces intensity of labour.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.
Claims (10)
1. A front section detection device for grading and color separation of ceramic tiles is characterized by comprising a rack, a conveying mechanism for conveying the ceramic tiles, a centering mechanism arranged on the rack and a detection mechanism for detecting the ceramic tiles;
the detection mechanism comprises a detection darkroom covered on the conveying mechanism, an industrial camera arranged in the detection darkroom, a detection frame arranged in the detection darkroom and a light source arranged in the detection darkroom.
2. The apparatus for inspecting the front section of ceramic tiles according to claim 1, wherein the conveyor comprises a conveyor belt mounted on the frame, a transmission shaft connected to the conveyor belt, and a transmission motor for driving the transmission shaft to move, the transmission motor and the transmission shaft are fixed on the frame, the conveyor belt is wound around the transmission shaft, and the ceramic tiles are located on the conveyor belt.
3. The ceramic tile front segment inspection device for graded color separation according to claim 1, wherein the centering mechanism comprises a support frame, a lead screw fixed on the support frame, a lead screw nut connected with the lead screw, a support plate connected with the lead screw nut, a guide shaft guiding the support plate to move, and a pushing and aligning structure arranged on the support plate, and the lead screw is fixed on the rack through the support frame.
4. The ceramic tile front segment inspection device for fractional color separation according to claim 3, wherein the centering mechanism further comprises a connecting plate and a guiding hole provided on the connecting plate, the guiding hole is sleeved on the guiding shaft, and the connecting plate is fixedly connected with the lead screw nut.
5. The apparatus for detecting the front section of ceramic tile according to claim 3, wherein the number of the supporting plates is two, and the supporting plates are a first supporting plate and a second supporting plate, and the first supporting plate and the second supporting plate are respectively located at two sides of the conveyer belt.
6. The ceramic tile front segment inspection apparatus for fractional color separation according to claim 5, wherein the aligning structure is disposed on the support plate on a side thereof adjacent to the ceramic tile and comprises a guide wheel disposed on the first support plate and a reference backup plate disposed on the second support plate;
the guide wheel is made of elastic material.
7. The ceramic tile front-end detection device for fractional color separation according to claim 1, wherein the detection frame is disposed at the lower half part of the detection darkroom, and divides the detection darkroom into two mutually independent spaces, namely a first space and a second space, wherein the second space is a closed space, and the industrial camera is disposed in the second space;
the number of the industrial cameras is at least two, and the shooting angles of at least two industrial cameras are different;
the number and the positions of the detection frames are matched with those of the industrial cameras;
the light source is arranged in the detection darkroom and is positioned between the ceramic tile and the detection frame.
8. The apparatus for pre-stage inspection of graded color separations of ceramic tiles of claim 1, wherein said inspection mechanism further comprises a mounting beam slidably coupled to a side wall of said inspection camera and a mounting block slidably coupled to said mounting beam, said industrial camera being mounted to said mounting block;
and is rotatably connected with the mounting seat.
9. The apparatus of claim 1, wherein the inspection mechanism further comprises a light source mounting beam slidably connected to the inspection camera side wall and a light source mounting base slidably connected to the light source mounting beam;
the light source is arranged on the light source mounting seat and is rotatably connected with the light source mounting seat.
10. A graded colour separation detector for ceramic tiles, comprising a front section detection device as claimed in any one of claims 1 to 9 and a control cabinet connected to the device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020516652.1U CN212180091U (en) | 2020-04-09 | 2020-04-09 | Ceramic tile grading and color separation front-section detection device and detector thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020516652.1U CN212180091U (en) | 2020-04-09 | 2020-04-09 | Ceramic tile grading and color separation front-section detection device and detector thereof |
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| CN212180091U true CN212180091U (en) | 2020-12-18 |
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| CN202020516652.1U Active CN212180091U (en) | 2020-04-09 | 2020-04-09 | Ceramic tile grading and color separation front-section detection device and detector thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113640310A (en) * | 2021-10-18 | 2021-11-12 | 南京光衡科技有限公司 | Tile surface defect detection visual system and detection method |
-
2020
- 2020-04-09 CN CN202020516652.1U patent/CN212180091U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113640310A (en) * | 2021-10-18 | 2021-11-12 | 南京光衡科技有限公司 | Tile surface defect detection visual system and detection method |
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Address after: 528300 No.1, Huanzhen West Road, Guanglong Industrial Park, Chencun Town, Shunde District, Foshan City, Guangdong Province Patentee after: Keda Manufacturing Co.,Ltd. Address before: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee before: KEDA CLEAN ENERGY Co.,Ltd. |
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