CN112903726A - Full-automatic x-ray check out test set - Google Patents

Full-automatic x-ray check out test set Download PDF

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Publication number
CN112903726A
CN112903726A CN202110218386.3A CN202110218386A CN112903726A CN 112903726 A CN112903726 A CN 112903726A CN 202110218386 A CN202110218386 A CN 202110218386A CN 112903726 A CN112903726 A CN 112903726A
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CN
China
Prior art keywords
conveying
ray
automatic
driving connection
module
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Pending
Application number
CN202110218386.3A
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Chinese (zh)
Inventor
闻权
王鄂豫
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Shenzhen Zhuo Mao Technology Co ltd
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Shenzhen Zhuo Mao Technology Co ltd
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Priority to CN202110218386.3A priority Critical patent/CN112903726A/en
Publication of CN112903726A publication Critical patent/CN112903726A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/04Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/06Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
    • G01N23/083Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption the radiation being X-rays
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/03Investigating materials by wave or particle radiation by transmission
    • G01N2223/04Investigating materials by wave or particle radiation by transmission and measuring absorption
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/10Different kinds of radiation or particles
    • G01N2223/101Different kinds of radiation or particles electromagnetic radiation
    • G01N2223/1016X-ray
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/60Specific applications or type of materials
    • G01N2223/643Specific applications or type of materials object on conveyor

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  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Toxicology (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)

Abstract

The invention discloses full-automatic x-ray detection equipment, which comprises a material conveying device, an x-ray transmitting device arranged below the material conveying device and an x-ray receiving device arranged above the material conveying device, wherein the x-ray transmitting device comprises a first transmitting device and a second transmitting device; the material conveying device comprises a conveying frame and a first conveying mechanism arranged on the conveying frame; the first conveying mechanism is used for transferring materials conveyed by an external feeding conveying line to a position between the x-ray transmitting device and the x-ray receiving device for detection, and transferring the detected materials to an external discharging conveying line for discharging. The automatic feeding and discharging device is reasonable in design, compact in structure, capable of achieving automatic feeding and discharging and automatic detection of materials, high in automation degree, high in detection efficiency, low in detection cost and high in detection precision.

Description

Full-automatic x-ray check out test set
Technical Field
The invention relates to the technical field of x-ray detection, in particular to full-automatic x-ray detection equipment.
Background
The x-ray detection equipment utilizes different penetration capacities of x-rays to substances with different densities, converts received x-rays with different intensities into visible black and white images with different light and shade through a detector, compares the black and white images with standard image templates through software to find out the defective positions of products, and is widely applied to the field of detection of various electronic products. The existing x-ray detection equipment has the following defects:
1) the automation degree is not high, manual feeding and discharging are needed, namely, one product is detected, the detected product needs to be taken out manually and put in another product to be detected, and the detection efficiency is low;
2) the device can only be installed in a laboratory or a quality control room, and cannot be used in a butt joint mode with a production line, so that the device is inconvenient to use;
3) generally, the horizontal movement of a product is realized by adopting an objective table to detect a specific area (the product moves, an x-ray detection mechanism is not moved), and when a circuit board with a large detection area is detected, because the circuit board is thin, vibration is easily generated during high-speed movement, a detected image has a smear and is not clear, and the misjudgment rate is high.
Disclosure of Invention
The invention aims to provide full-automatic x-ray detection equipment which is reasonable in design, compact in structure, capable of realizing automatic feeding and discharging and automatic detection of materials, high in automation degree, high in detection efficiency, low in detection cost and high in detection precision.
In order to realize the purpose, the following technical scheme is adopted:
a full-automatic x-ray detection device comprises a material conveying device, an x-ray transmitting device arranged below the material conveying device, and an x-ray receiving device arranged above the material conveying device; the material conveying device comprises a conveying frame and a first conveying mechanism arranged on the conveying frame; the first conveying mechanism is used for transferring materials conveyed by an external feeding conveying line to a position between the x-ray transmitting device and the x-ray receiving device for detection, and transferring the detected materials to an external discharging conveying line for discharging.
Further, the conveying frame comprises two conveying vertical plates which are arranged in parallel at intervals, and the first conveying mechanism comprises a conveying belt module and a plurality of material blocking limiting modules which are arranged on the conveying vertical plates and a first motor which is in driving connection with the conveying belt module.
Furthermore, two limiting holes are arranged at intervals in the length direction of one side of each conveying vertical plate, and a material blocking limiting module is arranged in each limiting hole; the material blocking limiting module comprises a material blocking cylinder, a material blocking block connected with the material blocking cylinder in a driving mode, and a position sensor arranged above the material blocking block.
Furthermore, both ends of each conveying vertical plate are provided with a feeding sensor.
Further, the material conveying device further comprises a spacing adjusting mechanism, wherein the spacing adjusting mechanism is arranged at the bottom of the conveying vertical plate in a direction perpendicular to the length direction of the conveying vertical plate and used for adjusting the spacing between the two conveying vertical plates.
Furthermore, the distance adjusting mechanism comprises two mounting transverse plates, and the two mounting transverse plates are arranged below the vertical conveying plate in parallel at intervals in the length direction of the vertical conveying plate; a first slide rail module is arranged on one side of each transverse installation plate along the length direction of the transverse installation plate, and a first lead screw module and a second motor in driving connection with the first lead screw module are also arranged on one side of one transverse installation plate; the bottom of one of the conveying vertical plates is arranged on the first slide rail module and is in driving connection with the first screw rod module, and the second motor is used for driving the first screw rod module to drive the conveying vertical plate to be close to or far away from the other conveying vertical plate.
Furthermore, the x-ray transmitting device comprises a first translation mechanism arranged below the first conveying mechanism in a direction perpendicular to the conveying direction of the first conveying mechanism, a second translation mechanism arranged perpendicular to the first translation mechanism and in driving connection with the first translation mechanism, a first lifting mechanism arranged perpendicular to the second translation mechanism and in driving connection with the second translation mechanism, and an x-ray transmitter in driving connection with the first lifting mechanism.
Furthermore, the x-ray receiving device comprises a third translation mechanism which is arranged above the first conveying mechanism in a direction vertical to the conveying direction of the first conveying mechanism, a fourth translation mechanism which is arranged vertical to the third translation mechanism and is in driving connection with the third translation mechanism, a second lifting mechanism which is arranged vertical to the fourth translation mechanism and is in driving connection with the fourth translation mechanism, and an x-ray receiver which is in driving connection with the second lifting mechanism.
Furthermore, the full-automatic x-ray detection equipment also comprises a rack, wherein the material conveying device, the x-ray transmitting device and the x-ray receiving device are uniformly arranged in the rack; and the two ends of the rack are also provided with a material inlet and outlet, and each material inlet and outlet is also provided with a lifting door mechanism.
Further, the lift gate mechanism includes along vertical direction arrange in the second slide rail module of business turn over material mouth both sides, activity arrange the seal baffle on the second slide rail module to and arrange in seal baffle top and rather than the first lift cylinder of drive connection.
By adopting the scheme, the invention has the beneficial effects that:
1) the equipment can be used in laboratories and quality control rooms, can be connected with a production line for use, can be freely selected according to use requirements, and is high in universality;
2) automatic feeding and discharging and automatic detection can be realized, so that the labor cost can be reduced, and the detection efficiency is high;
3) when the device is used for detection, the material is static, and the x-ray transmitting device and the x-ray receiving device move, so that the detection stability can be ensured, and the misjudgment rate is reduced;
4) the frame is equipped with the lift gate mechanism, when examining the material, can block business turn over material mouth, and then avoids x ray to reveal, guarantees the production security.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of FIG. 1 with the frame omitted;
FIG. 3 is a perspective view of the material transfer device of the present invention;
FIG. 4 is a perspective view of an x-ray emitting device of the present invention;
FIG. 5 is a perspective view of an x-ray receiver of the present invention;
FIG. 6 is a perspective view of the lift gate mechanism of the present invention;
wherein the figures identify the description:
1-a material transfer device; 2-x-ray emitting device;
3-x-ray receiving means; 4, a frame;
5, a lifting door mechanism; 11-conveying the vertical plate;
12-a conveyor belt module; 13-a material blocking limiting module;
14-a first motor; 15-a feed sensor;
16-a spacing adjustment mechanism; 21-a first translation mechanism;
22 — a second translation mechanism; 23-a first lifting mechanism;
24-x-ray emitter; 31 — a third translation mechanism;
32-a fourth translation mechanism; 33-a second lifting mechanism;
34-x-ray receiver; 51-a second slide rail module;
52-sealing baffle; 53-a first lifting cylinder;
161-installing a transverse plate; 162-a first slide rail module;
163-a first lead screw module; 164 — a second motor.
Detailed Description
The invention is described in detail below with reference to the figures and the specific embodiments.
Referring to fig. 1 to 6, the present invention provides a full-automatic x-ray detection apparatus, including a material conveying device 1, an x-ray emitting device 2 disposed below the material conveying device 1, and an x-ray receiving device 3 disposed above the material conveying device 1; the material conveying device 1 comprises a conveying frame and a first conveying mechanism arranged on the conveying frame; the first conveying mechanism is used for transferring the materials conveyed by the external feeding conveying line to a position between the x-ray transmitting device 2 and the x-ray receiving device 3 for detection, and transferring the detected materials to the external discharging conveying line to complete discharging.
The conveying frame comprises two conveying vertical plates 11 which are arranged in parallel at intervals, the first conveying mechanism comprises a conveying belt module 12 and a plurality of material blocking limiting modules 13 which are arranged on the conveying vertical plates 11, and a first motor 14 which is in driving connection with the conveying belt module 12; two limiting holes are further formed in one side of each conveying vertical plate 11 at intervals in the length direction, and a material blocking limiting module 13 is installed in each limiting hole; the material blocking limiting module 13 comprises a material blocking cylinder, a material blocking block in driving connection with the material blocking cylinder, and an arrival sensor arranged above the material blocking block; a feeding sensor 15 is also arranged at both ends of each conveying vertical plate 11; the material conveying device 1 further comprises a spacing adjusting mechanism 16, wherein the spacing adjusting mechanism 16 is arranged at the bottom of the conveying vertical plate 11 in a direction perpendicular to the length direction of the conveying vertical plate 11 and used for adjusting the spacing between the two conveying vertical plates 11.
The spacing adjusting mechanism 16 comprises two mounting transverse plates 161, and the two mounting transverse plates 161 are arranged below the vertical conveying plate 11 in parallel at intervals in the length direction of the vertical conveying plate; a first slide rail module 162 is further arranged on one side of each mounting transverse plate 161 along the length direction thereof, and a first screw rod module 163 and a second motor 164 in driving connection with the first screw rod module 163 are further arranged on one side of one mounting transverse plate 161; the bottom of one of the vertical conveying plates 11 is disposed on the first sliding rail module 162 and is in driving connection with the first lead screw module 163, and the second motor 164 is used for driving the first lead screw module 163 to drive the vertical conveying plate 11 to approach or leave the other vertical conveying plate 11; the x-ray transmitting device 2 comprises a first translation mechanism 21 arranged below the first conveying mechanism in a direction vertical to the conveying direction of the first conveying mechanism, a second translation mechanism 22 arranged vertical to the first translation mechanism 21 and in driving connection with the first translation mechanism, a first lifting mechanism 23 arranged vertical to the second translation mechanism 22 and in driving connection with the second translation mechanism, and an x-ray transmitter 24 in driving connection with the first lifting mechanism 23; the x-ray receiving device 3 comprises a third translation mechanism 31 arranged above the first conveying mechanism in a direction perpendicular to the conveying direction of the first conveying mechanism, a fourth translation mechanism 32 arranged perpendicular to the third translation mechanism 31 and in driving connection with the third translation mechanism, a second lifting mechanism 33 arranged perpendicular to the fourth translation mechanism 32 and in driving connection with the fourth translation mechanism, and an x-ray receiver 34 in driving connection with the second lifting mechanism 33.
The full-automatic x-ray detection equipment also comprises a rack 4, wherein the material conveying device 1, the x-ray transmitting device 2 and the x-ray receiving device 3 are uniformly arranged in the rack 4; two ends of the frame 4 are provided with a feed port and a discharge port, and each feed port and each discharge port is provided with a lifting door mechanism 5; the lifting door mechanism 5 comprises a second slide rail module 51 arranged on two sides of the material inlet and outlet along the vertical direction, a sealing baffle plate 52 movably arranged on the second slide rail module 51, and a first lifting cylinder 53 arranged above the sealing baffle plate 52 and in driving connection with the sealing baffle plate.
The working principle of the invention is as follows:
with reference to fig. 1 to 6, in this embodiment, the detection apparatus further includes a rack 4, and the material conveying device 1, the x-ray emitting device 2, and the x-ray receiving device 3 are uniformly disposed in the rack 4, so as to prevent x-rays inside the apparatus from leaking, and ensure the safety of operation; the top of the frame 4 is also provided with a three-color warning lamp, and when the equipment runs abnormally, the red lamp flickers and is accompanied with an alarm sound; the front side of the frame 4 is also provided with an observation window, a display, a mouse keyboard box and other operation equipment, so that the operation condition in the equipment can be conveniently observed and the equipment can be operated; two ends of the frame 4 are respectively provided with a material inlet and a material outlet which can be respectively butted with the feeding assembly line and the discharging assembly line, a material to be detected can flow into the frame 4 from any material inlet and outlet for detection and then flow out from the other material inlet and outlet, thereby realizing automatic feeding and discharging; in addition, each material inlet and outlet is also provided with a lifting door mechanism 5, so that when the material is detected, the material inlet and outlet can be blocked, and the leakage of x-rays is avoided; the device can be used independently (off-line mode) in a laboratory and a quality control room, can also be used by a butt-joint production line (on-line mode), can upload detection data in real time and is convenient for production management.
Material transfer device 1: the spacing adjusting mechanism 16 of the material conveying device 1 can drive one conveying vertical plate 11 to be close to or far away from the other conveying vertical plate 11, so that the spacing between the two conveying vertical plates is adjusted, and further the conveying of materials with different sizes can be adapted, meanwhile, when the materials are conveyed to a detection area, two sides of the materials can be clamped and fixed, the placing stability of the materials during detection is ensured, and the detection precision is improved; feeding sensor 15 (position sensor) has been put to the both ends equipartition of each conveying riser 11, the position of the material of material conveying line conveying can be responded to, when feeding sensor 15 senses the material, 14 drive conveyer belt modules 12 of first motor operate, and simultaneously, keep away from the fender material cylinder drive fender material piece that this feed end arranged and stretch out, the material receives conveyer belt modules 12 drive to continue the conveying, until pushing up to fender material piece, at this moment, the sensor that targets in place senses the material, conveyer belt modules 12 stall, and simultaneously, 16 drive conveying risers 11 of interval adjustment mechanism press from both sides the material tight location, with waiting to detect.
x-ray transmitting apparatus 2, x-ray receiving apparatus 3: the first translation mechanism 21, the second translation mechanism 22 and the first lifting mechanism 23 of the x-ray emitting device 2 can be linear motor modules, and are not limited herein; the x-ray emitter 24 adopts a high-power emission source and is in driving connection with the first lifting mechanism 23 through a first lifting seat; the third translation mechanism 31 of the x-ray receiving device 3 can adopt a transmission mode of a motor and a lead screw, and the fourth translation mechanism 32 and the second lifting mechanism 33 can be linear motor modules without limitation; the x-ray receiver 34 adopts a flat panel detector, and the flat panel detector is in driving connection with the second lifting mechanism 33 through the second lifting seat.
After a material to be detected is clamped and fixed, the x-ray emitter 24 and the x-ray receiver 34 both move to a first detection position, then all the translation mechanisms and the lifting mechanisms are matched with each other to drive the x-ray emitter 24 and the x-ray receiver 34 to sequentially move to each detection point for shooting detection, each translation mechanism and the lifting mechanism are static during each shooting, after the shooting is finished, all the translation mechanisms drive the x-ray emitter 24 and the x-ray receiver 34 to move to a next detection point, and during the movement, a background calculates a detection result of a previous shooting point through a quality judgment standard parameter set in advance, so that the detection efficiency can be improved by parallel processing; and after the detection of all point positions on the material is finished, if one defective point is found, the material is judged to be a defective product, the defective position and related data are marked on the image, on the contrary, the material is a good product, after the detection of the material is finished and flows out of the equipment, the defective product is detected at a defective product removing station, and the good product flows to a subsequent station.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The full-automatic x-ray detection equipment is characterized by comprising a material conveying device, an x-ray transmitting device arranged below the material conveying device and an x-ray receiving device arranged above the material conveying device; the material conveying device comprises a conveying frame and a first conveying mechanism arranged on the conveying frame; the first conveying mechanism is used for transferring materials conveyed by an external feeding conveying line to a position between the x-ray transmitting device and the x-ray receiving device for detection, and transferring the detected materials to an external discharging conveying line for discharging.
2. The full-automatic x-ray detection device according to claim 1, wherein the conveying frame comprises two conveying vertical plates arranged in parallel at intervals, the first conveying mechanism comprises a conveying belt module and a plurality of material blocking limit modules which are arranged on the conveying vertical plates, and a first motor in driving connection with the conveying belt module.
3. The full-automatic x-ray detection equipment according to claim 2, wherein two limiting holes are further arranged at intervals in the length direction of one side of each conveying vertical plate, and a material blocking limiting module is arranged in each limiting hole; the material blocking limiting module comprises a material blocking cylinder, a material blocking block connected with the material blocking cylinder in a driving mode, and a position sensor arranged above the material blocking block.
4. The fully automatic x-ray inspection apparatus of claim 3, wherein a feed sensor is further mounted at each end of each conveyor riser.
5. The full-automatic x-ray detection device according to claim 3, wherein the material conveying device further comprises a spacing adjustment mechanism, and the spacing adjustment mechanism is arranged at the bottom of the conveying vertical plate in a direction perpendicular to the length direction of the conveying vertical plate and used for adjusting the spacing between the two conveying vertical plates.
6. The full-automatic x-ray detection device according to claim 5, wherein the spacing adjustment mechanism comprises two mounting transverse plates, and the two mounting transverse plates are arranged below the vertical plate vertically in the length direction of the conveying vertical plate at intervals in parallel; a first slide rail module is arranged on one side of each transverse installation plate along the length direction of the transverse installation plate, and a first lead screw module and a second motor in driving connection with the first lead screw module are also arranged on one side of one transverse installation plate; the bottom of one of the conveying vertical plates is arranged on the first slide rail module and is in driving connection with the first screw rod module, and the second motor is used for driving the first screw rod module to drive the conveying vertical plate to be close to or far away from the other conveying vertical plate.
7. The fully automatic x-ray detection device according to claim 1, wherein the x-ray emitting device comprises a first translation mechanism disposed vertically below the first conveying mechanism in the conveying direction, a second translation mechanism disposed vertically above the first translation mechanism and in driving connection therewith, a first lifting mechanism disposed vertically above the second translation mechanism and in driving connection therewith, and an x-ray emitter in driving connection with the first lifting mechanism.
8. The fully automatic x-ray inspection apparatus according to claim 1, wherein the x-ray receiving device comprises a third translation mechanism disposed above and perpendicular to the first conveying direction, a fourth translation mechanism disposed perpendicular to and in driving connection with the third translation mechanism, a second lifting mechanism disposed perpendicular to and in driving connection with the fourth translation mechanism, and an x-ray receiver in driving connection with the second lifting mechanism.
9. The full-automatic x-ray detection equipment according to claim 1, further comprising a rack, wherein the material conveying device, the x-ray emitting device and the x-ray receiving device are all arranged in the rack; and the two ends of the rack are also provided with a material inlet and outlet, and each material inlet and outlet is also provided with a lifting door mechanism.
10. The automatic x-ray detection device of claim 9, wherein the lifting door mechanism comprises a second slide rail module arranged on two sides of the material inlet and outlet along a vertical direction, a sealing baffle movably arranged on the second slide rail module, and a first lifting cylinder arranged above the sealing baffle and in driving connection with the sealing baffle.
CN202110218386.3A 2021-02-26 2021-02-26 Full-automatic x-ray check out test set Pending CN112903726A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110218386.3A CN112903726A (en) 2021-02-26 2021-02-26 Full-automatic x-ray check out test set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110218386.3A CN112903726A (en) 2021-02-26 2021-02-26 Full-automatic x-ray check out test set

Publications (1)

Publication Number Publication Date
CN112903726A true CN112903726A (en) 2021-06-04

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CN202110218386.3A Pending CN112903726A (en) 2021-02-26 2021-02-26 Full-automatic x-ray check out test set

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114264677A (en) * 2021-12-27 2022-04-01 深圳市卓茂科技有限公司 Automatic online x-ray check out test set

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114264677A (en) * 2021-12-27 2022-04-01 深圳市卓茂科技有限公司 Automatic online x-ray check out test set

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