CN212059979U

CN212059979U - Channel type X-ray machine

Info

Publication number: CN212059979U
Application number: CN202020635775.7U
Authority: CN
Inventors: 刘勇; 祁志毅
Original assignee: Anhui Maicixiong Technology Co ltd
Current assignee: Anhui Maicixiong Technology Co ltd
Priority date: 2020-04-24
Filing date: 2020-04-24
Publication date: 2020-12-01
Anticipated expiration: 2030-04-24

Abstract

The utility model discloses a passageway formula X-ray machine, which comprises a frame, the upper end the place ahead of frame is provided with the conveyer belt, both ends stretch out the frame about the conveyer belt, the left and right both ends and the butt joint of part production line of conveyer belt, the top of frame is provided with the protection casing, the top of conveyer belt is provided with the portal frame, and the lower extreme of portal frame is installed in the frame, install a plurality of xarm on the portal frame, the formation of image board is installed to the front end of xarm, and X ray source is installed to the rear end of xarm, and the X ray of X ray source transmission is received the formation of image by the formation of image board to send image information for central controller, the rear end of conveyer belt is provided with a plurality of cylinders, and the cylinder sets up with. Through setting up cylinder and baffle, can in time release the defect part when finding the part defect to the realization improves detection efficiency to the autofilter of defect part, has saved the human cost.

Description

Channel type X-ray machine

Technical Field

The utility model relates to a machine part check out test set specifically is a passageway formula X-ray machine.

Background

In recent years, the development of the mechanical industry in China is rapid, the production and processing speed of mechanical parts is increased continuously, and meanwhile, the quality requirements of the parts are higher and higher, so that the traditional manual quality detection cannot meet the production requirements, and an X-ray machine is widely applied because the detection speed is high, the detection effect is good, and the internal defects of the parts can be detected.

However, the existing X-ray machine still has many problems in practical production application, for example, the degree of automation is low, the part still needs to be manually processed in the process of identifying and screening, and the X-ray will have a certain damage to human body, so that there is a certain potential safety hazard.

Disclosure of Invention

An object of the utility model is to provide a passageway formula X-ray machine to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a passageway formula X-ray machine, includes the frame, the upper end the place ahead of frame is provided with the conveyer belt, both ends stretch out the frame about the conveyer belt, and the left and right both ends and the butt joint of part production line of conveyer belt, the top of frame is provided with the protection casing, the top of conveyer belt is provided with the portal frame, and the lower extreme of portal frame is installed in the frame, install a plurality of xarm on the portal frame, the upper end middle part of xarm is provided with the pivot, and the pivot is passed through the bearing and is installed on the portal frame, the formation of image board is installed to the front end of xarm, and X ray source is installed to the rear end of xarm, and the X ray of X ray source transmission is received the formation of image by the formation of image board to send image information for central controller, the.

As a further aspect of the present invention: the upper end of the rotating shaft is provided with a large gear, the right side of the large gear is provided with a motor, the motor is fixedly arranged on the portal frame, a rotor of the motor faces downwards, a rotor of the motor is provided with a small gear, and the small gear is mechanically matched with the large gear.

As a further aspect of the present invention: the front end of the cylinder is provided with a baffle which is arc-shaped.

As a further aspect of the present invention: the protection casing is provided with the side door about both ends below, the front end of protection casing also is provided with the side door with the position that the baffle corresponds.

As a further aspect of the present invention: and a lead plate is embedded on the inner wall of the protective cover.

As a further aspect of the present invention: be provided with the sheet rubber on the side door, the upper end of sheet rubber is installed on the safety cover, and the inboard coating of sheet rubber has the lead film.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the X-ray source and the imaging plate are rotatably arranged on the portal frame and can rotate around the part during detection, so that the part is scanned in all directions, defects caused by scanning angle problems are avoided being not found, and the detection quality of the part is improved;

2. the rotary scanning devices are arranged on the conveying belt, so that a plurality of parts can be detected at one time, and the part detection efficiency is greatly improved;

3. through setting up cylinder and baffle, can in time release the defect part when finding the part defect to the realization improves detection efficiency to the autofilter of defect part, has saved the human cost.

Drawings

Fig. 1 is a schematic perspective view of a channel X-ray machine.

Fig. 2 is a right rear view of an internal three-dimensional structure of a channel X-ray machine.

Fig. 3 is a left front view of an internal three-dimensional structure of a channel X-ray machine.

Fig. 4 is a left side view of a tunnel X-ray machine.

In the figure: 1. a frame; 2. a conveyor belt; 3. a protective cover; 4. a baffle plate; 5. a cylinder; 6. a gantry; 7. a cross arm; 8. an imaging plate; 9. an X-ray source; 10. a rotating shaft; 11. a bull gear; 12. a motor; 13. a pinion gear; 14. a side door; 15. a rubber sheet.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, a channel type X-ray machine comprises a frame 1, wherein a conveyor belt 2 is arranged in front of the upper end of the frame 1, the left end and the right end of the conveyor belt 2 extend out of the frame 1, the left end and the right end of the conveyor belt 2 are in butt joint with a part production line, parts are sequentially placed on the conveyor belt 2 at equal intervals through a manipulator after being off-line from the production line, and the parts are conveyed to the inside of the machine by the conveyor belt 2 and then are conveyed out after being detected.

The top of conveyer belt 2 is provided with portal frame 6, and the lower extreme of portal frame 6 is installed in frame 1, install a plurality of xarm 7 on the portal frame 6, the upper end middle part of xarm 7 is provided with pivot 10, and pivot 10 passes through the bearing and installs on portal frame 6, and gear wheel 11 is installed to the upper end of pivot 10, and gear wheel 11's the right-hand motor 12 that is provided with, and motor 12 fixed mounting is at portal frame 6, and motor 12's rotor is downward, installs pinion 13 on motor 12's the rotor, and pinion 13 and gear wheel 11 mechanical cooperation, motor 12 drive xarm 7 through the cooperation of pinion 13 and gear wheel 11 and rotate.

As shown in fig. 4, an imaging plate 8 is mounted at the front end of the cross arm 7, an X-ray source 9 is mounted at the rear end of the cross arm 7, X-rays emitted by the X-ray source 9 can be received by the imaging plate 8 for imaging, and image information is sent to a central controller, the central controller judges the internal quality of parts according to the received image information, and the distance between the parts placed on the conveyor belt 2 by the manipulator is the same as the distance between the two cross arms 7 on the portal frame 6, so that each part can be located below the cross arm 7 at the same time.

As shown in fig. 2, a plurality of cylinders 5 are arranged at the rear end of the conveyor belt 2, the cylinders 5 are arranged in one-to-one correspondence with the cross arm 7, a baffle 4 is mounted at the front end of each cylinder 5, the baffle 4 is arc-shaped, when the cylinders 5 are started, the baffle 4 can be pushed to push parts on the conveyor belt 2 down from the conveyor belt 2, the cylinders 5 are controlled by the central controller, when the parts reach the lower part of the cross arm 7, the X-ray source 9 emits rays to irradiate the parts, meanwhile, the motor 12 drives the cross arm 7 to rotate for 90 degrees, at this time, the X-rays can carry out all-directional scanning on the parts, the imaging plate 8 sends scanning images to the central controller, and when the central controller finds that a part is defective, the central controller controls the corresponding cylinder 5 to be started, and pushes the defective part down.

As shown in fig. 1, the top of frame 1 is provided with protection casing 3, and protection casing 3 covers portal frame 6 and the middle part cage of conveyer belt 2, inlays on the inner wall of protection casing 3 and is equipped with the lead plate for shielding X ray, reduce the X ray and leak the health that harms the staff, both ends below is provided with side door 14 about protection casing 3, the front end of protection casing 3 also is provided with side door 14 with the position that baffle 4 corresponds, and side door 14 is used for the business turn over of part, is provided with sheet rubber 15 on the side door 14, and the upper end of sheet rubber 15 is installed on protection casing 3, and the inboard coating of sheet rubber 15 has the lead film, can shield partial X ray.

The utility model discloses in the use: the manipulator on the part production line puts the produced parts on the conveyer belt 2 at equal intervals in turn, the conveyer belt 2 conveys the parts to the inside of the protective cover 3 through the side door 14, when each part just reaches the lower part of the corresponding cross arm 7, the conveyer belt 2 stops, the X-ray source 9 emits rays to irradiate the parts, meanwhile, the motor 12 drives the cross arm 7 to rotate 90 degrees, at the same time, the X-rays can carry out all-directional scanning on the parts, the imaging plate 8 sends the scanning images to the central controller, when the central controller finds that a certain part has a defect inside, the central controller controls the corresponding cylinder 5 to start, the defective part is pushed down from the conveyer belt 2 and then pushed out through the side door 14 at the front end of the protective cover 3, then the cylinder 5 is quickly retracted, the motor 12 drives the cross arm 7 to reset, the conveyer belt 2 continues to operate, and the non-defective part is output, at this moment, a new batch of parts are conveyed to the lower part of the cross arm 7 again, so that the parts can be rapidly detected in all directions repeatedly, defective parts can be screened out, and the detection and screening efficiency of the parts is greatly improved.

In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. A channel type X-ray machine comprises a rack (1), wherein a conveying belt (2) is arranged in front of the upper end of the rack (1), the left end and the right end of the conveying belt (2) extend out of the rack (1), the left end and the right end of the conveying belt (2) are in butt joint with a part production line, a protective cover (3) is arranged above the rack (1), the channel type X-ray machine is characterized in that a portal frame (6) is arranged above the conveying belt (2), the lower end of the portal frame (6) is installed on the rack (1), a plurality of cross arms (7) are installed on the portal frame (6), a rotating shaft (10) is arranged in the middle of the upper end of each cross arm (7), the rotating shaft (10) is installed on the portal frame (6) through a bearing, an imaging plate (8) is installed at the front end of each cross arm (7), an X-ray source (9) is installed at the rear end of each, and the image information is sent to a central controller, a plurality of air cylinders (5) are arranged at the rear end of the conveying belt (2), the air cylinders (5) and the cross arms (7) are arranged in a one-to-one correspondence mode, and the air cylinders (5) are controlled by the central controller.

2. The channel type X-ray machine according to claim 1, wherein a bull gear (11) is mounted at the upper end of the rotating shaft (10), a motor (12) is arranged on the right side of the bull gear (11), the motor (12) is fixedly mounted on the gantry (6), a rotor of the motor (12) faces downwards, a pinion (13) is mounted on the rotor of the motor (12), and the pinion (13) and the bull gear (11) are mechanically matched.

3. The channel X-ray machine according to claim 1, characterized in that the front end of the cylinder (5) is provided with a baffle (4), and the baffle (4) is arc-shaped.

4. The channel X-ray machine according to claim 1, characterized in that side doors (14) are provided below the left and right ends of the protective cover (3), and a portion of the front end of the protective cover (3) corresponding to the baffle (4) is also provided with a side door (14).

5. The channel X-ray machine according to claim 4, characterized in that the inner wall of the shield (3) is provided with lead plates.

6. The channel X-ray machine according to claim 4, characterized in that a rubber sheet (15) is arranged on the side door (14), the upper end of the rubber sheet (15) is mounted on the protective cover (3), and the inner side of the rubber sheet (15) is coated with a lead film.