CN212049559U - Automatic stacking device for rescue vehicle parts - Google Patents
Automatic stacking device for rescue vehicle parts Download PDFInfo
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- CN212049559U CN212049559U CN202020297992.XU CN202020297992U CN212049559U CN 212049559 U CN212049559 U CN 212049559U CN 202020297992 U CN202020297992 U CN 202020297992U CN 212049559 U CN212049559 U CN 212049559U
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- rescue vehicle
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Abstract
The utility model discloses an automatic stacking device for rescue vehicle parts, which comprises a workbench, a conveying mechanism, a material channel, a blocking mechanism, a counting mechanism, a material box and a safety surrounding frame; the material box comprises an outer shell, an inner shell arranged in the outer shell, a plurality of elastic pieces arranged between the outer shell and the inner shell, and a plurality of buffer sheets arranged on the inner side wall of the inner shell, wherein the inner shell comprises a fixed layer and a buffer layer arranged on the inner surface of the fixed layer; buffering spare part and material case's collision through the buffer layer, avoid spare part to produce the hem, and the elastic component between shell and the inner shell can also provide the secondary buffering, improve the buffer capacity of buffer layer, impact force when buffering spare part whereabouts through the buffer plate of from the top down arranging, avoid spare part pressure to warp, and keep off the cooperation of a mechanism and count a mechanism under, can also avoid the spare part of material incasement to pile up too much, further avoid spare part's pressure to warp, the quality of spare part has been improved.
Description
Technical Field
The utility model relates to an automatic buttress material device of part, concretely relates to automatic buttress material device of rescue vehicle spare part.
Background
The manufacturing of the inner plate of the automobile door of the rescue vehicle is formed by punching and shearing through a die, and the formed plate is pushed to a stacking device beside a production line to be stacked so as to be convenient to store and transport.
In the stacking process of the plates, the plates generally collide with the inner wall of the material box to realize blanking, so that the buffering capacity of the material box to be collided is particularly important for the blanking production efficiency and the plate quality; the existing material stacking device generally has the following problems that firstly, the part of a plate material, which collides with a material box, generates folding edges due to insufficient buffering of plate material collision, the quality of the plate material is reduced, and secondly, the pressure deformation between adjacent stacked plate materials is caused due to insufficient buffering of plate material falling, and the quality of the plate material is reduced.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing an avoid spare part to produce the hem, avoid that the spare part appears pressing deformation, improve the automatic buttress material device of spare part of rescue vehicle spare part of spare part quality.
In order to solve the technical problem, the technical scheme of the utility model is that: an automatic stacking device for rescue vehicle parts comprises a workbench, a conveying mechanism, a material channel, a blocking mechanism, a counting mechanism, a material box and a safety enclosure, wherein the conveying mechanism is arranged on the workbench, arranged horizontally and used for conveying the parts, the material channel is arranged on the workbench, arranged obliquely and located at the tail end of the conveying mechanism in the moving direction, the blocking mechanism is arranged on the upper surface of the material channel, the counting mechanism is arranged on the upper surface of the material channel and used for counting the passing parts, the material box is arranged below the material channel and used for stacking the parts, and the safety enclosure is arranged around the material box; the material case includes the shell, sets up the shell inside, be used for when spare part collides providing the buffering inner shell, set up between shell and the inner shell, be used for connecting a plurality of elastic component of shell and inner shell sets up on the inside wall of inner shell, from the top down interval align to grid, be used for when the spare part falls a plurality of buffer plate that provides the buffering, the inner shell includes the fixed bed, and sets up the buffer layer of fixed bed internal surface.
Preferably, the bottom of the shell is provided with universal wheels; the elastic piece is an expansion spring, more than one expansion spring is arranged, one end of the expansion spring is fixedly connected with the inner wall of the outer shell, and the other end of the expansion spring is fixedly connected with the fixed layer of the inner shell; the extension spring can provide secondary buffering, the buffering capacity of the inner shell for parts is further enhanced, rubber is wrapped on the inner wall of the safety enclosure frame, under the mutual matching of the universal wheel and the safety enclosure frame around the material box, when the parts collide with the material box, the material box can move to collide with the safety enclosure frame to unload force, the outer wall of the material box cannot be damaged, the buffering force of the material box when the parts collide when sliding down can be provided, and the service life of the extension spring is prolonged.
Preferably, the buffer sheet is a sponge buffer sheet; use sponge preparation buffer chip neither can make spare part card half empty, impact force when can cushioning spare part whereabouts again.
Preferably, the buffer layer is a rubber buffer sheet, the buffer layer of the inner shell is made of rubber, the impact force of collision between the part and the inner wall of the material box can be buffered, the part is prevented from being folded, and the rubber can be used for a long time.
Preferably, the bottom of the workbench is provided with a plurality of pillars which are uniform in distance and used for supporting the workbench.
Preferably, transport mechanism includes motor, action wheel, conveyer belt, follows driving wheel, installation pole, the output and the action wheel of motor are connected, the action wheel passes through the conveyer belt and is connected with the transmission of following driving wheel, action wheel and driven pass through installation pole fixed mounting on the workstation.
Preferably, the width of the material channel gradually narrows along the running direction of the parts, the parts can automatically slide through gravity by arranging the material channel in an inclined mode, and meanwhile the parts are gathered and the postures of the parts are standardized according to the fact that the width of the material channel gradually narrows.
Preferably, the stopper mechanism comprises a stopper cylinder, one end of the stopper cylinder is fixedly connected with a stopper, and the stopper cylinder is fixedly mounted on the mounting frame; the part blocking cylinder can descend to block parts, can ascend to allow the parts to pass through, and starts the part blocking mechanism when the number of the parts calculated by the part counting mechanism is increased to be equal to a preset value, and the part blocking cylinder drives the stop block to descend to block the parts to continue to advance; when the number of the parts calculated by the counting mechanism is smaller than a preset value, the blocking mechanism is started, and the blocking cylinder drives the blocking block to reset and allows the parts to continue to advance; the mounting direction of the stopper cylinder needs to be perpendicular to the material channel downwards, and the height of the stopper cylinder needs to ensure that the tail end of the stopper just contacts with the material channel or a gap is reserved so as not to exceed the flanging height of a part when the stopper cylinder starts.
Preferably, the material channel comprises an inclined slope surface and limiting plates arranged on two sides of the inclined slope surface; an opening is arranged on the inclined slope surface; the piece counting mechanism is a photoelectric switch, the photoelectric switch is arranged at the opening position of the inclined slope surface and is positioned below the inclined slope surface, and the signal direction of the photoelectric switch is vertical to the inclined slope surface and faces upwards; if the signal direction is ensured to be free of obstacles, the counting effect is influenced; each part is in when counting the point on the material passageway, all can trigger photoelectricity and produce pulse signal, then gather, the logic is compiled the signal on main equipment, reaches the effect of count, realizes automatic counting, and is accurate.
Preferably, the safety enclosure comprises a fixed frame with three sides and a movable frame with one side, the movable frame is located on the side, far away from the material channel, of the safety enclosure or on the adjacent side of the side, the movable frame is generally fixed with the fixed frame, and the movable frame can be detached from the fixed frame only when the material box needs to be replaced, so that the material box is replaced.
The utility model discloses technical effect mainly embodies: buffering spare part and material case's collision through the buffer layer, avoid spare part to produce the hem, and the elastic component between shell and the inner shell can also provide the secondary buffering, improve the buffer capacity of buffer layer, impact force when buffering spare part whereabouts through the buffer plate of from the top down arranging, avoid spare part pressure to warp, and keep off the cooperation of a mechanism and count a mechanism under, can also avoid the spare part of material incasement to pile up too much, further avoid spare part's pressure to warp, the quality of spare part has been improved.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
fig. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic cross-sectional view of the material tank of FIG. 1;
fig. 4 is a schematic diagram of the connection of the transfer mechanism of fig. 1 to a table.
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.
In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a bolt fixing manner, a pin connecting manner, or the like, which is commonly used in the prior art, and therefore, details thereof are not described in the present embodiment.
As shown in fig. 1-2, an automatic stacking device for rescue vehicle components comprises a workbench 1, a conveying mechanism 2 which is arranged on the workbench 1 and horizontally used for conveying the components, a material channel 3 which is arranged on the workbench 1 and obliquely arranged and is positioned at the tail end of the conveying mechanism 2 in the moving direction, a blocking mechanism 4 which is arranged on the upper surface of the material channel 3, a counting mechanism 5 which is arranged on the upper surface of the material channel 3 and used for counting the passing components, a material box 6 which is arranged below the material channel and used for stacking the components, and a safety surrounding frame 7 which is arranged around the material box 6; the width of the material channel 3 gradually narrows along the running direction of the parts, the material channel 3 is arranged in an inclined mode, the parts can automatically slide through gravity, and meanwhile the parts are gathered together and the postures of the parts are normalized according to the fact that the width of the material channel 3 gradually narrows. The bottom of the workbench 1 is provided with a plurality of supporting columns 11 which are uniform in interval and used for supporting the workbench. The stopper mechanism 4 comprises a stopper cylinder 41, one end of the stopper cylinder 41 is fixedly connected with a stopper 42, and the stopper cylinder 41 is fixedly mounted on a mounting frame 43; the stopper cylinder 41 can drive the stopper 42 to descend to block the parts, the stopper cylinder 41 can ascend to allow the parts to pass through, and when the number of the parts calculated by the part counting mechanism 5 is increased to be equal to a preset value, the stopper mechanism 4 is started, and the stopper cylinder 41 drives the stopper 42 to descend to block the parts to continue to advance; when the number of the parts calculated by the part counting mechanism 5 is smaller than a preset value, the stopper mechanism 4 is started, and the stopper cylinder 41 drives the stopper 42 to reset to allow the parts to continue to advance; the mounting direction of the stopper cylinder 41 needs to be vertical to the material channel 3, and the height needs to ensure that the tail end of the stopper 42 is just in contact with the material channel 3 when the stopper cylinder 41 starts, or a gap is left so as not to exceed the flanging height of a part. The material channel 3 comprises an inclined slope surface 31 and limiting plates 32 arranged on two sides of the inclined slope surface 31; the inclined slope surface 31 is provided with an opening; the piece counting mechanism 5 is a photoelectric switch, the photoelectric switch is arranged at the opening position of the inclined slope surface 31 and below the inclined slope surface 31, the signal direction of the photoelectric switch is perpendicular to and upward from the inclined slope surface 31, and no obstacle exists in the signal direction, otherwise, the counting effect is influenced; each part is in when passing through the count point on material passageway 3, all can trigger photoelectricity and produce pulse signal, then gather, the logic is compiled the signal on the main equipment, reaches the effect of count, realizes automatic counting, and is accurate. The safety enclosure frame 7 comprises a fixed frame 71 with three surfaces and a movable frame 72 with one surface, the movable frame 72 is located on one surface of the safety enclosure frame 7 far away from the material channel 3 or the adjacent surface of the surface, the movable frame 72 is generally fixed with the fixed frame 71, and the movable frame can be detached from the fixed frame 71 only when the material box 6 needs to be replaced, so that the material box 6 is replaced.
As shown in fig. 3, the material tank 6 includes an outer shell 61, an inner shell 62 disposed inside the outer shell 61 and used for buffering when a component collides, a plurality of elastic members 63 disposed between the outer shell 61 and the inner shell 62 and used for connecting the outer shell 61 and the inner shell 62, and a plurality of buffer pieces 64 disposed on the inner side wall of the inner shell 62 and uniformly arranged from top to bottom at intervals and used for buffering when the component falls. The bottom of the shell 61 is provided with a universal wheel 611; the inner casing 62 includes a fixing layer 621, and a buffer layer 622 disposed on an inner surface of the fixing layer 621; the elastic part 63 is an expansion spring, more than one expansion spring is provided, one end of the expansion spring is fixedly connected with the inner wall of the outer shell 61, and the other end of the expansion spring is fixedly connected with the fixed layer 621 of the inner shell 62; use extension spring can provide the secondary buffering, further strengthens inner shell 62 is to the buffer capacity of spare part, again through the parcel has rubber on the inner wall of safety enclosure frame 7, so under the mutually supporting of universal wheel 311 and material case 6 safety enclosure frame 7 all around, spare part collision during material case 6, material case 6 can move and the collision of safety enclosure frame 7 is unloaded the power, and can not harm the outer wall of material case 6, can also provide the buffer capacity of material case 6 when colliding with the spare part gliding, prolongs extension spring's life. The buffer sheet 64 is a sponge buffer sheet; the buffer sheet 64 is made of sponge, so that the parts can not be clamped in the half space, and the impact force generated when the parts fall can be buffered. The buffer layer 622 is a rubber buffer sheet, the buffer layer 622 of the inner shell 62 is made of rubber, impact force of collision between parts and the inner wall of the material box 6 can be buffered, the parts are prevented from being folded, and the rubber has long service life.
As shown in fig. 4, the conveying mechanism 2 includes a motor 21, a driving wheel 22, a conveying belt 23, a driven wheel 24, and a mounting rod 25, an output end of the motor 21 is connected to the driving wheel 22, the driving wheel 22 is in transmission connection with the driven wheel 24 through the conveying belt 23, and the driving wheel 22 and the driven wheel 24 are fixedly mounted on the working table 1 through the mounting rod 25.
In this embodiment: the fixing layer 621 is formed in a smooth flat plate shape, and the buffer layer 622 is directly adhered to the fixing layer 621 by an adhesive. Of course, other reasonable forms are also possible, for example, the fixing layer 621 is a steel plate, and the fixing layer 621 is formed with a groove opening toward the buffer layer 622, and the buffer layer 622 can be disposed in the groove.
In this embodiment: the cushion sheet 64 is fixed to the inner side surface of the cushion layer 622 by means of adhesion, but may have other reasonable forms, and the present disclosure is not limited thereto.
The motor 21 is of a type 90ST-M04025, and the catch cylinder 41 is of a type SCJ 32X 50.
The working principle is as follows: according to the loading capacity of the material box 6, a preset value is set for the counting mechanism 5, the conveying mechanism 2 conveys parts, when the parts are close to the material channel 3, the parts slide down to the material channel 3 under the action of gravity, the blocking mechanism 4 allows the parts to pass through, when the parts pass through counting points of the counting mechanism on the material channel 3, photoelectricity is triggered to generate pulse signals, then the signals are collected and logically programmed on a main device to achieve the counting effect, the parts slide down to the material box 6 under the action of gravitational potential energy, one end of the parts collides with the inner wall surface of one end, far away from the material channel 3, of the material box 6 under the action of kinetic energy, at the moment, a buffer layer 622 of the material box 6 buffers impact force generated when the parts collide with the material box 6, and the parts are prevented from folding, when the parts fall under the action of gravity, the buffer sheets 64 arranged from top to bottom of the material box 6 buffer the impact force generated when the parts fall, so as to avoid the parts from being pressed and deformed, when the number of the parts calculated by the part counting mechanism 5 is increased to be equal to a preset value, the blocking mechanism 4 is started, and the blocking cylinder 41 drives the stopper 42 to fall to block the parts from continuing to advance; the staff opens the safety surrounding frame 7 to take the material box 6 filled with the parts, the empty material box 6 is replaced, then the safety surrounding frame 7 is closed, the counting of the counting mechanism 5 is cleared, the blocking mechanism 4 is started, and the blocking cylinder 41 drives the stop block 42 to reset to allow the parts to continue to advance.
The utility model discloses technical effect mainly embodies: buffering spare part and material case's collision through the buffer layer, avoid spare part to produce the hem, and the elastic component between shell and the inner shell can also provide the secondary buffering, improve the buffer capacity of buffer layer, impact force when buffering spare part whereabouts through the buffer plate of from the top down arranging, avoid spare part pressure to warp, and keep off the cooperation of a mechanism and count a mechanism under, can also avoid the spare part of material incasement to pile up too much, further avoid spare part's pressure to warp, the quality of spare part has been improved.
Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.
Claims (9)
1. An automatic stacking device for rescue vehicle parts comprises a workbench, a conveying mechanism, a material channel, a blocking mechanism, a counting mechanism, a material box and a safety enclosure, wherein the conveying mechanism is arranged on the workbench, arranged horizontally and used for conveying the parts, the material channel is arranged on the workbench, arranged obliquely and located at the tail end of the conveying mechanism in the moving direction, the blocking mechanism is arranged on the upper surface of the material channel, the counting mechanism is arranged on the upper surface of the material channel and used for counting the passing parts, the material box is arranged below the material channel and used for stacking the parts, and the safety enclosure is arranged around the material box; the method is characterized in that: the material case includes the shell, sets up the shell inside, be used for when spare part collides providing the buffering inner shell, set up between shell and the inner shell, be used for connecting a plurality of elastic component of shell and inner shell sets up on the inside wall of inner shell, from the top down interval align to grid, be used for when the spare part falls a plurality of buffer plate that provides the buffering, the inner shell includes the fixed bed, and sets up the buffer layer of fixed bed internal surface.
2. The automatic stacking device for rescue vehicle parts as claimed in claim 1, characterized in that: the bottom of shell is provided with the universal wheel, the elastic component is expanding spring, expanding spring's one end and the inner wall fixed connection of shell, expanding spring's the other end and the fixed bed fixed connection of inner shell.
3. The automatic stacking device for rescue vehicle parts as claimed in claim 1, characterized in that: the buffer sheet is a sponge buffer sheet.
4. The automatic stacking device for rescue vehicle parts as claimed in claim 1, characterized in that: the buffer layer is a rubber buffer sheet.
5. The automatic stacking device for rescue vehicle parts as claimed in claim 1, characterized in that: the bottom of the workbench is provided with a plurality of supporting columns which are uniform in interval and used for supporting the workbench.
6. The automatic stacking device for rescue vehicle parts as claimed in claim 1, characterized in that: transport mechanism includes motor, action wheel, conveyer belt, follows driving wheel, installation pole, the output and the action wheel of motor are connected, the action wheel passes through the conveyer belt and is connected with following driving wheel transmission, action wheel and driven installation pole fixed mounting that passes through on the workstation.
7. The automatic stacking device for rescue vehicle parts as claimed in claim 1, characterized in that: the width of the material channel is gradually narrowed along the running direction of the parts.
8. The automatic stacking device for rescue vehicle parts as claimed in claim 1, characterized in that: the stopper mechanism comprises a stopper cylinder, one end of the stopper cylinder is fixedly connected with a stopper, and the stopper cylinder is fixedly installed on the installation frame.
9. The automatic stacking device for rescue vehicle parts as claimed in claim 1, characterized in that: the material channel comprises an inclined slope surface and limiting plates arranged on two sides of the inclined slope surface; an opening is arranged on the inclined slope surface; the piece counting mechanism is a photoelectric switch, the photoelectric switch is arranged at the opening position of the inclined surface and is positioned below the inclined surface, and the signal direction of the photoelectric switch is perpendicular to and upward from the inclined surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020297992.XU CN212049559U (en) | 2020-03-11 | 2020-03-11 | Automatic stacking device for rescue vehicle parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020297992.XU CN212049559U (en) | 2020-03-11 | 2020-03-11 | Automatic stacking device for rescue vehicle parts |
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| Publication Number | Publication Date |
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| CN212049559U true CN212049559U (en) | 2020-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020297992.XU Active CN212049559U (en) | 2020-03-11 | 2020-03-11 | Automatic stacking device for rescue vehicle parts |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114803494A (en) * | 2022-05-16 | 2022-07-29 | 无锡维凯科技有限公司 | Quick and stable loading attachment of aluminum sheet |
| CN115924394A (en) * | 2022-12-23 | 2023-04-07 | 徐州顺达钢轮制造有限公司 | Discharging mechanism for electric vehicle hub production and working method thereof |
-
2020
- 2020-03-11 CN CN202020297992.XU patent/CN212049559U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114803494A (en) * | 2022-05-16 | 2022-07-29 | 无锡维凯科技有限公司 | Quick and stable loading attachment of aluminum sheet |
| CN114803494B (en) * | 2022-05-16 | 2023-09-22 | 无锡维凯科技有限公司 | Quick and stable loading attachment of aluminum sheet |
| CN115924394A (en) * | 2022-12-23 | 2023-04-07 | 徐州顺达钢轮制造有限公司 | Discharging mechanism for electric vehicle hub production and working method thereof |
| CN115924394B (en) * | 2022-12-23 | 2023-10-03 | 徐州顺达钢轮制造有限公司 | Discharging mechanism for electric vehicle hub production and working method thereof |
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