CN212044462U - Semi-automatic sizing and dyeing warp beam loading and unloading device - Google Patents

Abstract

The utility model discloses a semi-automatic sizing and dyeing warp beam handling device, including rotary mechanism, telescopic machanism, elevating system, mechanical gripper, removal base and control panel, telescopic machanism includes first hydraulic telescoping rod, and first hydraulic telescoping rod is connected with elevating system, and elevating system includes second hydraulic telescoping rod, and the tip and the mechanical gripper of second hydraulic telescoping rod are connected. The utility model discloses an oil pump motor drive hydraulic stretching pole's telescopic machanism and elevating system control the gripper, and be equipped with the electric wheel, make things convenient for the gripper to snatch the warp beam and remove to another position from one of them position and realize loading and unloading warp beam, control whole loading and unloading process orderly through control panel, stable operation, from taking the group battery simultaneously, include electronic traveling ability, service environment is loose relatively, only need change the group battery in advance, can work in all weather, greatly reduced operating personnel's working strength, cooperate one can operate from original two people, the production efficiency is greatly improved.

Description

Semi-automatic sizing and dyeing warp beam loading and unloading device

Technical Field

The utility model relates to a weaving equipment technical field especially relates to a semi-automatic sizing and dyeing warp beam handling device.

Background

The existing warp beam loading and unloading machine is adjusted by using a screw rod through manpower, so that time and labor are wasted, the loading and unloading arm strength is small, and the general reaction of an operator is not good. If a forklift is used for replacing a warp beam loader, the loading and unloading force is improved, but the precision of warp beam installation is not high, the head of a warp beam shaft and a warp beam turntable are easily damaged, and yarns are easily abraded.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a semi-automatic sizing and dyeing warp beam handling device to manpower loading and unloading warp beam among the solution prior art, the handling efficiency is low, and the loading and unloading strength is big enough and the not high problem of installation accuracy.

In order to achieve the above purpose, the present invention adopts the following technical solution.

A semi-automatic sizing and dyeing warp beam loading and unloading device comprises a rotating mechanism, a telescopic mechanism, a lifting mechanism, a mechanical gripper, a movable base and a control panel, wherein the rotating mechanism comprises a case, the case is fixed on the movable base, a motor is arranged in the case, a fixed seat is arranged at the bottom end of the motor, a belt is arranged on the motor, a rotating shaft is arranged at one end of the belt, a rotating rod is arranged on one side of the case, one end of the rotating rod is fixedly connected with the rotating shaft, the other end of the rotating rod is fixedly connected with the telescopic mechanism, two parallel push rods are fixedly connected to the other side of the case, the control panel is fixedly arranged on the push rod close to one end of the case, the telescopic mechanism comprises a guide rod, a first position sensor for detecting the telescopic position, a first hydraulic telescopic rod and, first hydraulic telescoping rod is connected with elevating system, elevating system passes through the sliding sleeve and is connected with the guide bar, elevating system includes second hydraulic telescoping rod, the second oil pump motor of drive second hydraulic telescoping rod and detects the second position sensor of elevating position, the tip and the machine hand claw fixed connection of second hydraulic telescoping rod, the machine hand claw is including relative hand claw, the drive that sets up whether cylinder and the detection of hand claw action grasp the pressure sensor of warp beam promptly, the cylinder passes through a control valve control, it rotates with electric wheel through the connecting rod to remove the base bottom and is connected, control panel's output respectively with motor, first oil pump motor, second oil pump motor, control valve, electric wheel's input electric connection, control panel's input respectively with first position sensor, second position sensor, The pressure sensor is electrically connected.

Furthermore, the first hydraulic telescopic rod comprises a first cylinder barrel and a first piston rod positioned at the upper end of the first cylinder barrel, the end part of the first piston rod is fixedly connected with the lifting mechanism, the second hydraulic telescopic rod comprises a second cylinder barrel and a second piston rod positioned at the upper end of the second cylinder barrel, and the end part of the second piston rod is fixedly connected with the mechanical gripper.

Further, the machine is provided with a battery pack at the lower side of the motor in the case, and the battery pack is electrically connected with the control panel, the motor, the first oil pump motor, the second oil pump motor, the control valve, the electric wheel, the first position sensor, the second position sensor and the pressure sensor through wires and provides current.

Furthermore, a rotating sleeve is arranged at one end of the rotating rod connected with the rotating shaft.

Furthermore, a handle is connected to one end of the push rod, which is far away from the case.

Furthermore, two support rods are fixedly connected to one side of the case, the angle between the support rods and the case is within forty-five degrees to sixty degrees, and the support rods are fixedly connected with the push rod.

The utility model has the advantages that: the utility model discloses a telescopic machanism and the elevating system control gripper of oil pump motor drive hydraulic stretching pole are and be equipped with electric wheel, make things convenient for the gripper to snatch the warp beam and remove to another position from one of them position and realize loading and unloading warp beam, through the orderly, stable operation of whole loading and unloading process of control panel control, from taking the group battery simultaneously to include electronic traveling ability, service environment is loose relatively. The all-weather work can be realized only by replacing the battery pack in advance. Greatly reduces the working strength of operators, can be operated by one person from the original cooperation of two persons, and greatly improves the production efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a structural view of the lifting mechanism of the present invention;

FIG. 3 is a top view of the gripper according to the present invention;

the drawings are marked with: the hydraulic control device comprises a rotating mechanism 1, a motor 101, a fixed seat 102, a belt 103, a rotating shaft 104, a rotating rod 105, a rotating sleeve 106, a telescopic mechanism 2, a guide rod 201, a first position sensor 202, a first hydraulic telescopic rod 203, a first cylinder 2031, a first piston rod 2032, a first oil pump motor 204, a sliding sleeve 205, a lifting mechanism 3, a second hydraulic telescopic rod 301, a second cylinder 3011, a second piston rod 3012, a second oil pump motor 302, a second position sensor 303, a mechanical claw 4, a claw 401, a cylinder 402, a pressure sensor 403, a mobile base 5, a control panel 6, a case 7, a push rod 8, a connecting rod 9, an electric wheel 10, a battery pack 11, a handle 12 and a support rod 13.

Detailed Description

The technical solution and the advantages of the present invention will be more clear and clear by further describing the embodiments of the present invention with reference to the accompanying drawings.

As shown in fig. 1-3, a semi-automatic sizing and dyeing warp beam handling device, including rotary mechanism 1, telescopic machanism 2, elevating system 3, mechanical gripper 4, removal base 5 and control panel 6, rotary mechanism 1 includes quick-witted case 7, quick-witted case 7 is fixed on removal base 5, quick-witted case 7 internally mounted has motor 101, fixing base 102 is installed to motor 101's bottom, install belt 103 on the motor 101, axis of rotation 104 is installed to belt 103's one end, dwang 105 is installed to quick-witted case 7 one side, the one end and the axis of rotation 104 fixed connection of dwang 105, the other end and telescopic machanism 2 fixed connection, two parallel push rods 8 of quick-witted case 7 opposite side fixed connection, be close to quick-witted case 7 one end fixed mounting and have control panel 6 on push rod 8, telescopic machanism 2 includes guide bar 201, 201, Detect the first position sensor 202 and the first hydraulic telescoping rod 203 of telescopic position and drive the first oil pump motor 204 of first hydraulic telescoping rod 203, first hydraulic telescoping rod 203 is connected with elevating system 3, elevating system 3 is connected with guide bar 201 through sliding sleeve 205, elevating system 3 includes second hydraulic telescoping rod 301, drives second oil pump motor 302 of second hydraulic telescoping rod 301 and detects the second position sensor 303 of elevating position, the tip and the gripper 4 fixed connection of second hydraulic telescoping rod 301, gripper 4 includes relative hand claw 401 that sets up, drives the cylinder 402 of hand claw 401 action and detect whether grasp the pressure sensor 403 of axle, cylinder 402 is controlled through a control valve, it is connected with electric wheel 10 through connecting rod 9 to remove base 5 bottom, the output of control panel 6 respectively with motor 101, a, The input ends of the first oil pump motor 204, the second oil pump motor 302, the control valve and the electric wheel 10 are electrically connected, and the input end of the control panel 6 is electrically connected with the first position sensor 202, the second position sensor 303 and the pressure sensor 403 respectively.

The first hydraulic telescopic rod 203 comprises a first cylinder 2031 and a first piston rod 2032 located at the upper end of the first cylinder 2031, the end of the first piston rod 2032 is fixedly connected with the lifting mechanism 3, the second hydraulic telescopic rod 301 comprises a second cylinder 3011 and a second piston rod 3012 located at the upper end of the second cylinder 3011, and the end of the second piston rod 3012 is fixedly connected with the mechanical gripper 4.

A battery pack 11 is arranged in the case 7 and on the lower side of the motor 101, and the battery pack 11 is electrically connected with the control panel 6, the motor 101, the first oil pump motor 204, the second oil pump motor 302, the control valve, the electric wheel 10, the first position sensor 202, the second position sensor 303 and the pressure sensor 403 through wires and provides current.

The rotating sleeve 106 is arranged at one end of the rotating rod 105 connected with the rotating shaft 104.

And a handle 12 is connected to one end of the push rod 8 far away from the case 7.

Two support rods 13 are fixedly connected to one side of the case 7, the angle between the support rods 13 and the case 7 is within forty-five degrees to sixty degrees, and the support rods 13 are fixedly connected with the push rod 8.

When the warp beam loading and unloading device is used, the manual pushing device moves or the control device moves to the front of a sizing machine needing to load and unload a warp beam through the control panel 6, the second hydraulic telescopic rod 301 of the lifting mechanism 3 is controlled to drive the mechanical gripper 4 to lift, when the second position sensor 303 senses that the warp beam is at the same height as the warp beam, the lifting is stopped, when the warp beam is vertically arranged in the sizing machine, the first hydraulic telescopic rod 203 of the telescopic mechanism 2 is directly driven to move the mechanical gripper 4, when the second position sensor 202 senses the warp beam, the cylinder 402 is controlled to drive the gripper 401 to operate, and when the pressure sensor 403 detects that the warp beam is gripped tightly, the warp beam can be unloaded from the sizing machine; when the warp beam is horizontal installation in the size dyeing machine, earlier rotatory to the level through the dwang 105 of rotary mechanism 1 with the vertically placed telescopic machanism 2 place, then drive telescopic machanism 2's first hydraulic telescoping rod 203 removal gripper 4, when second position sensor 202 senses the warp beam, control cylinder 402 drive gripper 401 operates, can unload the warp beam from the size dyeing machine when pressure sensor 403 detects grasping the warp beam, this device is as the power from taking group battery 11, and include electronic traveling ability, service environment is loose relatively, only need change group battery 11 in advance, can work all-weather, the loading and unloading of warp beam is accomplished in semi-automatization operation like this, greatly reduced operating personnel's working strength, cooperate from two original people to one can operate, greatly improved production efficiency.

In summary, the preferred embodiments of the present invention are only described, but not intended to limit the scope of the present invention, and all modifications of the equivalent structure or equivalent flow made by the present invention or directly or indirectly applied to other technical fields are also included in the scope of the present invention.

Claims (6)

1. The utility model provides a warp beam handling device is dyed to semi-automatic thick liquid, includes rotary mechanism (1), telescopic machanism (2), elevating system (3), mechanical gripper (4), removes base (5) and control panel (6), its characterized in that, rotary mechanism (1) includes quick-witted case (7), quick-witted case (7) are fixed on removing base (5), quick-witted case (7) internally mounted has motor (101), fixing base (102) are installed to the bottom of motor (101), install belt (103) on motor (101), axis of rotation (104) are installed to the one end of belt (103), dwang (105) are installed to quick-witted case (7) one side, the one end and axis of rotation (104) fixed connection of dwang (105), the other end and telescopic machanism (2) fixed connection, quick-witted case (7) opposite side fixed connection has two parallel push rods (8), be close to quick-witted case (7) one end fixed mounting and have control panel (6) on push rod (8), telescopic machanism (2) are including guide bar (201), first position sensor (202) and first hydraulic telescoping rod (203) and first oil pump motor (204) of first hydraulic telescoping rod (203) of detection telescopic position, first hydraulic telescoping rod (203) are connected with elevating system (3), elevating system (3) are connected with guide bar (201) through sliding sleeve (205), elevating system (3) are including second hydraulic telescoping rod (301), second oil pump motor (302) of drive second hydraulic telescoping rod (301) and second position sensor (303) of detecting elevating position, the tip and the gripper (4) fixed connection of second hydraulic telescoping rod (301), gripper (4) are including relative gripper (401) that set up, The driving the cylinder (402) of hand claw (401) action and detect whether grasp pressure sensor (403) of warp beam, cylinder (402) are through a control valve control, it is connected with electric wheel (10) rotation through connecting rod (9) to remove base (5) bottom, the output of control panel (6) respectively with motor (101), first oil pump motor (204), second oil pump motor (302), control valve, electric wheel's (10) input electric connection, the input of control panel (6) respectively with first position sensor (202), second position sensor (303), pressure sensor (403) electric connection.

2. The semi-automatic pulp dyeing warp beam loading and unloading device according to claim 1, characterized in that the first hydraulic telescopic rod (203) comprises a first cylinder (2031) and a first piston rod (2032) positioned at the upper end of the first cylinder (2031), the end of the first piston rod (2032) is fixedly connected with the lifting mechanism (3), the second hydraulic telescopic rod (301) comprises a second cylinder (3011) and a second piston rod (3012) positioned at the upper end of the second cylinder (3011), and the end of the second piston rod (3012) is fixedly connected with the mechanical gripper (4).

3. The semi-automatic sizing and dyeing warp beam loading and unloading device according to claim 1, characterized in that a battery pack (11) is arranged in the case (7) and below the motor (101), and the battery pack (11) is electrically connected with the control panel (6), the motor (101), the first oil pump motor (204), the second oil pump motor (302), the control valve, the electric wheel (10), the first position sensor (202), the second position sensor (303) and the pressure sensor (403) through leads and supplies current.

4. The semi-automatic sizing and dyeing warp beam loading and unloading device according to claim 1, characterized in that a rotating sleeve (106) is arranged at one end of the rotating rod (105) connected with the rotating shaft (104).

5. A semi-automatic size dyeing warp beam handling device according to claim 1, characterized in that the end of the push rod (8) away from the machine box (7) is connected with a handle (12).

6. The semi-automatic sizing and dyeing warp beam loading and unloading device according to claim 1, characterized in that two support rods (13) are fixedly connected to one side of the case (7), the angle between the support rods (13) and the case (7) is within forty-five degrees to sixty degrees, and the support rods (13) are fixedly connected with the push rod (8).

Images