CN212043407U - Full-automatic pressing sleeve machine of guider - Google Patents

Abstract

The utility model provides a full-automatic sleeve pressing machine for a guider, which comprises a guider sleeve feeding machine, a discharging structure, a returning channel, a feeding channel, a guider conveying mechanism, a limiting installation roller, a pressing sleeve workbench, a pressing sleeve structure, a finished product conveying mechanism, an inner diameter detection mechanism, an outer diameter detection mechanism and a PLC (programmable logic controller); the guider sleeve feeding machine comprises a rotatable circular base and a material containing step, wherein a material discharging end is arranged on the material containing step on the outermost ring; the feeding channel is arranged on the outer side of the material containing step on the outermost ring, one end of the feeding channel is provided with a vibrator, and the other end of the feeding channel is provided with a discharging end; the guider conveying mechanism and the finished product conveying mechanism are arranged in the same row and are parallel to the discharge end, the pressing sleeve workbench is arranged between the guider conveying mechanism and the finished product conveying mechanism, and the inner diameter detection mechanism and the outer diameter detection mechanism are sequentially arranged at the feeding end of the finished product conveying mechanism. The utility model discloses work efficiency is high, has realized that the director presses cover, detection integration production.

Description

Full-automatic pressing sleeve machine of guider

Technical Field

The utility model relates to an automobile guide produces technical field, especially relates to a full-automatic pressing of director overlaps machine.

Background

When the guider for the automobile shock absorber is used for production, after the guider and the guider sleeve are respectively produced, the guider sleeve needs to be pressed in the guider by a sleeve pressing machine. In the prior art, the sleeve pressing machine needs to manually place the guide device sleeve on a feeding channel of the sleeve pressing machine, then the guide device sleeve is placed on the guide device by adopting a mechanical arm, then the sleeve pressing machine is pressed into the guide device, and after the sleeve pressing is finished, the inner diameter and outer diameter qualification are manually detected. So operate, work efficiency is low, and intensity of labour is big, and the cost of labor is high, can not satisfy the demand of assembly line batch production moreover, consequently the urgent need improve, designs the full automatic sleeve pressing machine of director that can realize director cover automatic feed, press cover product qualification detection integration.

SUMMERY OF THE UTILITY MODEL

For solving the deficiencies of the prior art, the utility model provides a full-automatic sleeve pressing machine of guider.

The utility model discloses a realize through following technical scheme:

a full-automatic sleeve pressing machine for a guider comprises a guider sleeve feeding machine, a discharging structure, a material returning channel, a feeding channel, a guider conveying mechanism, a limiting installation roller, a sleeve pressing workbench, a sleeve pressing structure, a finished product conveying mechanism, an inner diameter detection mechanism, an outer diameter detection mechanism and a PLC (programmable logic controller);

the guide sleeve feeding machine comprises a rotatable circular base and a material containing step spirally rising along the circumference of the circular base, the guide sleeve is placed on the circular base and is brought to the outermost ring of the material containing step by the circular base under the rotation of the material containing step, a guardrail and a discharging end are arranged on the material containing step at the outermost ring, a discharging structure is arranged at the tail end of the guardrail and comprises a connecting sheet, a first barrier strip and a second barrier strip, one end of the connecting sheet is connected with the tail end of the guardrail, the other end of the connecting sheet is fixedly connected with the first barrier strip and the second barrier strip through the first barrier strip, the bottom ends of the first barrier strip and the second barrier strip are flush, the first barrier strip is at a certain height from the surface of the material containing step to form a discharging gap, and the bottom end of the second barrier strip is rotatably connected;

the feeding channel is arranged on the outer side of the material containing step on the outermost ring, one end of the feeding channel is provided with a vibrator, the other end of the feeding channel is provided with a discharging end, a vertical guider sleeve enters the feeding channel through a discharging gap, the discharging end of the material containing step is also provided with a material returning channel, one end of the material returning channel is arranged below the discharging end, the other end of the material returning channel extends into the guider sleeve feeder, and the non-vertical guider sleeve falls onto the material returning channel and enters the guider sleeve feeder under the action of gravity; the discharging end is provided with a limiting guardrail, and a guider sleeve baffle plate and a first photoelectric sensor are sequentially arranged on the limiting guardrail according to the discharging sequence;

the guide conveying mechanism and the finished product conveying mechanism are arranged in the same row and are parallel to the discharge end, the pressing sleeve workbench is arranged between the guide conveying mechanism and the finished product conveying mechanism, the limiting installation rollers are arranged on the outer sides of the guide conveying mechanism and the finished product conveying mechanism, a guide sleeve baffle plate and a second photoelectric sensor are arranged on the guide conveying mechanism, a second limiting structure is arranged at the discharge end of the guide conveying mechanism, a second mechanical arm, a third mechanical arm, a fourth mechanical arm and a fifth mechanical arm which can move along the limiting installation rollers are respectively installed on the limiting installation rollers, a pressing sleeve limiting structure is arranged in the center of the pressing sleeve workbench, the pressing sleeve structure is arranged right above the pressing sleeve limiting structure, the inner diameter detection mechanism and the outer diameter detection mechanism are sequentially arranged at the feed end of the finished product conveying mechanism, and a first waste basket and a second waste basket which correspond to the fourth mechanical arm and the fifth mechanical arm in position are arranged on the inner side of the finished product conveying mechanism, the discharge gate of discharge end is equipped with first limit structure and first manipulator, PLC controller and director cover feeder actuating mechanism, director conveying mechanism actuating mechanism, finished product conveying mechanism actuating mechanism, the electromagnetic shaker, the cylinder, first photoelectric sensing ware, the second photoelectric sensing ware, first manipulator, the second manipulator, the third manipulator, the fourth manipulator, the fifth manipulator, press the cover structure, internal diameter detection mechanism and external diameter detection mechanism are connected, be connected with its telescopic cylinder that realizes removing to first waste basket and second waste basket of control on fourth manipulator and the fifth manipulator respectively, telescopic cylinder is connected with the PLC controller.

Preferably, the inner diameter detection mechanism comprises an L-shaped mounting bracket, an inner diameter detection probe telescopic cylinder, an inner diameter detection probe connecting sleeve, a fastening hand wheel and an inner diameter detection probe, the inner diameter detection probe is connected with the inner diameter detection probe telescopic cylinder through the inner diameter detection probe connecting sleeve, the inner diameter detection probe telescopic cylinder is arranged on the L-shaped mounting bracket, and the L-shaped mounting bracket is mounted on the inner side of the finished product conveying mechanism through the fastening hand wheel.

Further preferably, the connecting piece is provided with a waist-shaped hole which is longitudinally distributed, the first barrier strip is arranged in the waist-shaped hole through a fixing bolt, and the distance between the first barrier strip and the surface of the material containing step is adjustable.

More preferably, the deflector sleeve retainer plate is driven by a cylinder, and the cylinder is fixed on the outer side of the limiting guardrail.

Most preferably, the inner sides of the first limiting structure and the second limiting structure are respectively provided with a photoelectric sensor.

Compared with the prior art, the utility model discloses simple structure, design science can realize pressing cover and internal diameter, external diameter automated inspection with director cover automatic feed, automation, have improved the efficiency of pressing the cover production.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic structural view of the tapping structure of FIG. 1;

FIG. 3 is a schematic structural view of the inner diameter detection mechanism of FIG. 1;

fig. 4 is a schematic view showing the traveling direction of the material in the bushing process.

In the figure: 1. the guider is sleeved with the feeding machine; 11. a material containing step; 12. a material returning channel; 2. a discharging structure; 21. Connecting sheets; 211. a kidney-shaped hole; 22. a first barrier strip; 23. a second barrier strip; 231. a flexible barrier strip; 3. a feed channel; 31. a vibrator; 32. a discharge end; 33. a limiting mechanism; 34. a cylinder; 35. a first photoelectric sensor; 36. a first limit structure; 37. a first manipulator; 4. a director conveying mechanism; 41. a guider feed port; 42. a deflector striker plate; 43. a second photoelectric sensor; 44. a second limit structure; 5. limiting and mounting the roller; 51. a second manipulator; 52. a third manipulator; 53. a fourth manipulator; 54. a fifth manipulator; 6. a sleeve pressing workbench; 61. a pressing sleeve limiting structure; 7. a finished product conveying mechanism; 71. a first wastebasket; 72. a second wastebasket; 73. a finished product feed opening; 8. an inner diameter detection mechanism; 81. an L-shaped mounting bracket; 82. an inner diameter detection probe telescopic cylinder; 83. an inner diameter detection probe connecting sleeve; 84. fastening a hand wheel; 85. an inner diameter detection probe; 9. and an outer diameter detection mechanism.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown collectively in fig. 1-2: a full-automatic sleeve pressing machine for a guider comprises a guider sleeve feeding machine 1, a discharging structure 2, a material returning channel 12, a feeding channel 3, a guider conveying mechanism 4, a limiting installation roller 5, a sleeve pressing workbench 6, a sleeve pressing structure, a finished product conveying mechanism 7, an inner diameter detection mechanism 8, an outer diameter detection mechanism 9 and a PLC (programmable logic controller); the guider sleeve feeding machine 1 comprises a rotatable circular base and a material containing step 11 which spirally rises along the circumference of the circular base, a guider sleeve is placed on the circular base and is taken to the outermost ring of the material containing step 11 by the circular base under the rotation of the material containing step 11, a guardrail and a discharging end are arranged on the outermost ring of the material containing step 11, a discharging structure 2 is arranged at the tail end of the guardrail, the discharging structure 2 comprises a connecting piece 21 (a longitudinally distributed waist-shaped hole 211 is arranged on the connecting piece 21, a first barrier strip 22 is arranged in the waist-shaped hole 211 through a fixing bolt, the height of the first barrier strip 22 from the surface of the material containing step 11 is adjustable), a first barrier strip 22 and a second barrier strip 23, one end of the connecting piece 21 is connected with the tail end of the guardrail, the other end is fixedly connected through the first barrier strip 22 and the second barrier strip 23, the bottom ends of the first barrier strip 22 and the second barrier strip 23 are flush, the first barrier strip 22 forms a discharging gap with a certain height from the surface of, because the guide sleeve is a hollow cylindrical structure (the height of the cylindrical structure is smaller than the diameter of the cylindrical bottom surface), the height of the discharge gap is smaller than the diameter of the cylindrical bottom surface but slightly larger than the height of the cylindrical structure, the width of the discharge gap is larger than the diameter of the cylindrical bottom surface, and the bottom end of the second stop strip 23 is rotatably connected with a flexible stop strip 231; the feeding channel 3 is arranged at the outer side of the outermost ring of the material containing step 11, one end of the feeding channel 3 is provided with a vibrator 31, the other end of the feeding channel 3 is provided with a discharging end 32, a vertical guider sleeve enters the feeding channel 3 through a discharging gap (the outermost ring of the material containing step 11 is preferably arranged obliquely and outwards so as to be convenient for the vertically arranged guider sleeve to pass through the discharging gap), the discharging end of the material containing step 11 is also provided with a material returning channel 12, one end of the material returning channel 12 is arranged below the discharging end, the other end of the material returning channel 12 extends into the guider sleeve feeding machine 1, and the non-vertical guider sleeve falls onto the material returning channel 12 and enters the guider sleeve feeding machine 1 under the action of gravity; a limiting guardrail 33 is arranged on the discharge end 32, and a guider sleeve baffle plate (driven by an air cylinder 34, the air cylinder 34 is fixed on the outer side of the limiting guardrail 33) and a first photoelectric sensor 35 are sequentially arranged on the limiting guardrail 33 according to the discharge; the guider conveying mechanism 4 and the finished product conveying mechanism 7 are arranged in the same row and are parallel to the discharge end 32, the pressing sleeve workbench 6 is arranged between the guider conveying mechanism 4 and the finished product conveying mechanism 7, the limiting installation roller 5 is arranged at the outer sides of the guider conveying mechanism 4 and the finished product conveying mechanism 7, a guider sleeve baffle plate 42 and a second photoelectric sensor 43 are arranged on the guider conveying mechanism 4, a second limiting structure 44 (the inner side of which is provided with the photoelectric sensor capable of sensing the guider) is arranged at the discharge end of the guider conveying mechanism 4, a second manipulator 51, a third manipulator 52, a fourth manipulator 53 and a fifth manipulator 54 which can move along the limiting installation roller 5 are respectively arranged on the limiting installation roller 5, a pressing sleeve limiting structure 61 is arranged at the center of the pressing sleeve workbench 6, the pressing sleeve structure is arranged right above the pressing sleeve limiting structure 61, the inner diameter detection mechanism 8 and the outer diameter detection mechanism 9 are sequentially arranged at the feed end of the finished product conveying mechanism 7, a first wastebasket 71 and a second wastebasket 72 which correspond to the fourth manipulator 53 and the fifth manipulator 54 in position are arranged on the inner side of the finished product conveying mechanism 7, a first limiting structure 36 and a first manipulator 37 are arranged at a discharge port of a discharge end 32, a PLC controller, a guider feeding machine 1 driving mechanism, a guider conveying mechanism 4 driving mechanism, a finished product conveying mechanism 7 driving mechanism, a vibrator 31, an air cylinder 34, a first photoelectric sensor 35 and a second photoelectric sensor 43 are arranged on the inner side of the finished product conveying mechanism, the first manipulator 37, the second manipulator 51, the third manipulator 52, the fourth manipulator 53, the fifth manipulator 54, the sleeve pressing structure, the inner diameter detection mechanism 8 and the outer diameter detection mechanism 9 are connected, telescopic cylinders for controlling the fourth manipulator 53 and the fifth manipulator 54 to move towards the first reject basket 71 and the second reject basket 72 are respectively connected to the fourth manipulator 53 and the fifth manipulator 54, and the telescopic cylinders are connected with a PLC (programmable logic controller).

As shown in fig. 4: the director cover is placed on circular base in a mixed and disorderly manner, and circular base is different with the equal rotatable and rotational speed of flourishing material step 11, and the director cover moves according to the direction that the arrow point shows: the circular base rotates to distribute the materials to the periphery of the circular base and is rotationally driven to the material containing steps 11 of the outer ring by the material containing steps 11 of the inner ring, the vertically distributed materials enter the material feeding channel 3 through the material discharging gap under the action of the vibrator 31 and are finally conveyed to the material feeding channel of the sleeve pressing machine, a first photoelectric sensor is arranged at the material discharging end 32 of the material feeding channel 3, when the materials are sensed, the cylinder 34 is opened through the controller, the deflector sleeve baffle plate extends out to block the subsequent materials from entering, and feeding as required is realized (the same operation principle of the deflector baffle plate); the materials which are distributed in a non-vertical way fall into a material returning channel 12 below and enter the guider sleeve feeder 1 under the action of gravity; the bottom end of the second barrier rib 23 is rotatably connected with a flexible barrier rib 231, when materials are vertically distributed but the positions have slight deviation or burrs and the like, the materials cannot enter the feeding channel 3 from the discharging gap with limited width, the flexible barrier rib 231 can be automatically pushed open to enter the feeding channel 3 from the lower part of the second barrier rib 23, and the arrangement of the flexible barrier rib 231 is helpful for ensuring that the vertical guide sleeve completely enters the feeding channel 3. The guider is vertically placed at the guider feeding hole 41, the guider is conveyed to the tail end of the guider gradually under the transportation of the guider conveying mechanism 4 and is blocked by the second limiting structure 44, after the guider is detected by the photoelectric sensor on the inner side of the second limiting structure 44, the photoelectric sensor transmits a detection signal to the PLC controller, the PLC controller starts the second manipulator 51 to clamp the guider and place the guider on the sleeve pressing workbench 6 (the second manipulator 51 is reset later) and is preliminarily fixed by the sleeve pressing limiting structure 61, then starts the third manipulator 52 to clamp and fix the guider to be pressed again, and then sequentially starts the first manipulator 37 to place the guider sleeve on the guider (the first manipulator 37 is connected with the hydraulic cylinder, the movement of the guider sleeve is realized under the telescopic action of the hydraulic cylinder, and the first manipulator 37 is reset after the placement, the hydraulic cylinder is not shown, the manipulators adopt the prior art), The pressing sleeve machine is started to compress the guide sleeve in the guide, then the third mechanical arm 52 transfers the pressed and sleeved finished product to the finished product conveying mechanism 7, inner diameter detection and outer diameter detection are carried out through the inner diameter detection mechanism 8 and the outer diameter detection mechanism 9 according to the sequence, if the finished product is unqualified, the detection probe sends an improper signal to the PLC controller, the PLC controller starts the telescopic cylinder to control the fourth mechanical arm 53 or the fifth mechanical arm 54 to directly push the waste to the corresponding waste basket and then reset respectively, if the finished product is qualified, the fourth mechanical arm 53 and the fifth mechanical arm 54 reset automatically, the product leaves the pressing sleeve production line along the finished product conveying mechanism 7, so the qualified guide sleeve product is directly obtained, and detection is not needed subsequently.

As shown in fig. 3: as a preferred technical scheme, the utility model discloses a further embodiment, internal diameter detection mechanism 8 includes L shape installing support 81, internal diameter detection probe telescopic cylinder 82, internal diameter detection probe adapter sleeve 83, fastening hand wheel 84 and internal diameter detection probe 85, internal diameter detection probe 85 is connected with internal diameter detection probe telescopic cylinder 82 through internal diameter detection probe adapter sleeve 83, internal diameter detection probe telescopic cylinder 82 is arranged in on L shape installing support 81, L shape installing support 81 link is equipped with the screw, also have the screw in the inboard frame of finished product conveying mechanism 7, L shape installing support 81 realizes the inboard fixed connection with finished product conveying mechanism 7 through fastening hand wheel 84. The structure of the outer diameter detection mechanism 9 is similar to that of the inner diameter detection mechanism 8, and the rest is the same except that the inner diameter detection probe is replaced by the outer diameter detection probe.

Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention. The component structures or the connection modes not described in detail in the present invention are the prior art.

Claims (5)

1. The utility model provides a full-automatic cover pressing machine of director which characterized in that: the guide device comprises a guide device sleeve feeding machine (1), a discharging structure (2), a material returning channel (12), a feeding channel (3), a guide device conveying mechanism (4), a limiting installation roller (5), a sleeve pressing workbench (6), a sleeve pressing structure, a finished product conveying mechanism (7), an inner diameter detection mechanism (8), an outer diameter detection mechanism (9) and a PLC (programmable logic controller);

the guide sleeve feeding machine (1) comprises a rotatable circular base and a material containing step (11) which spirally rises along the circumference of the circular base, a guide sleeve is placed on the circular base and is driven by the circular base to the material containing step (11) at the outermost ring under the rotation of the material containing step (11), a guardrail and a discharge end are arranged on the material containing step (11) at the outermost ring, a discharge structure (2) is arranged at the tail end of the guardrail, the discharge structure (2) comprises a connecting piece (21), a first barrier strip (22) and a second barrier strip (23), one end of the connecting piece (21) is connected with the tail end of the guardrail, the other end of the connecting piece is fixedly connected with the second barrier strip (23) through the first barrier strip (22), the bottom ends of the first barrier strip (22) and the second barrier strip (23) are flush, and the first barrier strip (22) forms a discharge gap at a certain height from the surface of the material containing step (11), the bottom end of the second barrier strip (23) is rotatably connected with a flexible barrier strip (231);

the feeding channel (3) is arranged on the outer side of the outermost material containing step (11), one end of the feeding channel (3) is provided with a vibrator (31), the other end of the feeding channel is provided with a discharging end (32), a vertical guider sleeve enters the feeding channel (3) through the discharging gap, the discharging end of the material containing step (11) is also provided with a material returning channel (12), one end of the material returning channel (12) is arranged below the discharging end, the other end of the material returning channel extends into the guider sleeve feeding machine (1), and a non-vertical guider sleeve falls onto the material returning channel (12) and enters the guider sleeve feeding machine (1) under the action of gravity; a limiting guardrail (33) is arranged on the discharge end (32), and a guider sleeve baffle plate and a first photoelectric sensor (35) are sequentially arranged on the limiting guardrail (33) according to the discharge;

the guide conveying mechanism (4) and the finished product conveying mechanism (7) are arranged in the same row and are parallel to the discharge end (32), the pressing sleeve workbench (6) is arranged between the guide conveying mechanism (4) and the finished product conveying mechanism (7), the limiting installation roller (5) is arranged on the outer sides of the guide conveying mechanism (4) and the finished product conveying mechanism (7), a guide sleeve baffle plate (42) and a second photoelectric sensor (43) are arranged on the guide conveying mechanism (4), a second limiting structure (44) is arranged at the discharge end of the guide conveying mechanism (4), a second manipulator (51), a third manipulator (52), a fourth manipulator (53) and a fifth manipulator (54) which can move along the limiting installation roller (5) are respectively installed on the limiting installation roller (5), a pressing sleeve limiting structure (61) is arranged in the center of the pressing sleeve workbench (6), and the pressing sleeve structure is arranged right above the pressing sleeve limiting structure (61), the inner diameter detection mechanism (8) and the outer diameter detection mechanism (9) are sequentially arranged at a feeding end of the finished product conveying mechanism (7), a first waste basket (71) and a second waste basket (72) which correspond to a fourth manipulator (53) and a fifth manipulator (54) in position are arranged on the inner side of the finished product conveying mechanism (7), a first limiting structure (36) and a first manipulator (37) are arranged at a discharge port of a discharge end (32), and a PLC (programmable logic controller) and guider sleeve feeding machine (1) driving mechanism, a guider conveying mechanism (4) driving mechanism, a finished product conveying mechanism (7) driving mechanism, a vibrator (31), an air cylinder (34), a first photoelectric sensor (35), a second photoelectric sensor (43), a first manipulator (37), a second manipulator (51), a third manipulator (52), a fourth manipulator (53), a fifth manipulator (54), a pressing sleeve structure, The inner diameter detection mechanism (8) is connected with the outer diameter detection mechanism (9), the fourth manipulator (53) and the fifth manipulator (54) are respectively connected with a telescopic cylinder which controls the fourth manipulator to move towards the first wastebasket (71) and the second wastebasket (72), and the telescopic cylinder is connected with the PLC.

2. The full-automatic sleeve pressing machine of the guider according to claim 1, wherein: the inner diameter detection mechanism (8) comprises an L-shaped mounting support (81), an inner diameter detection probe telescopic cylinder (82), an inner diameter detection probe connecting sleeve (83), a fastening hand wheel (84) and an inner diameter detection probe (85), the inner diameter detection probe (85) is connected with the inner diameter detection probe telescopic cylinder (82) through the inner diameter detection probe connecting sleeve (83), the inner diameter detection probe telescopic cylinder (82) is arranged on the L-shaped mounting support (81), and the L-shaped mounting support (81) is mounted on the inner side of the finished product conveying mechanism (7) through the fastening hand wheel (84).

3. The full-automatic sleeve pressing machine of the guider according to claim 1, wherein: waist-shaped holes (211) which are longitudinally distributed are formed in the connecting piece (21), the first barrier strips (22) are arranged in the waist-shaped holes (211) through fixing bolts, and the distance between the first barrier strips (22) and the surface of the material containing step (11) is adjustable in height.

4. The full-automatic sleeve pressing machine of the guider according to claim 1, wherein: the guide device sleeve retainer plate is driven by an air cylinder (34), and the air cylinder (34) is fixed on the outer side of the limiting guardrail (33).

5. The full-automatic sleeve pressing machine of the guider according to claim 1, wherein: photoelectric sensors are respectively arranged on the inner sides of the first limiting structure (36) and the second limiting structure (44).

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