CN212025320U - A fermentation device for corn steep liquor feed production - Google Patents
A fermentation device for corn steep liquor feed production Download PDFInfo
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- CN212025320U CN212025320U CN202020621373.1U CN202020621373U CN212025320U CN 212025320 U CN212025320 U CN 212025320U CN 202020621373 U CN202020621373 U CN 202020621373U CN 212025320 U CN212025320 U CN 212025320U
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- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 28
- 235000005822 corn Nutrition 0.000 title claims abstract description 28
- 238000000855 fermentation Methods 0.000 title claims abstract description 27
- 230000004151 fermentation Effects 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 14
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- 230000003749 cleanliness Effects 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
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- 108010068370 Glutens Proteins 0.000 description 4
- 235000021312 gluten Nutrition 0.000 description 4
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- 102000004169 proteins and genes Human genes 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
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- 241001148470 aerobic bacillus Species 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 235000012054 meals Nutrition 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 1
- 235000019764 Soybean Meal Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- 238000003756 stirring Methods 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
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Abstract
本实用新型公开了一种玉米浆饲料生产用发酵装置,包括箱体,所述箱体顶部外壁中心位置固定插接有转轴,转轴底端插接在箱体内部,转轴上固定有对称分布的横杆横杆远离转轴的一端固定有与箱体内部侧壁贴合的刮条,所述箱体顶部外壁一侧固定有进料机构,且箱体底部内壁中心位置固定有半球凸台,所述转轴底端固定有对称分布的弧形杆,弧形杆的内弧面与半球凸台外弧面贴合,弧形杆远离转轴的一端固定有与箱体底部内壁贴合的刮板,所述转轴顶端固定有传动齿轮,传动齿轮一侧啮合传动有驱动机构。本实用新型能够对箱体内壁粘附的固体颗粒进行刮除工作,提高箱体内部的洁净度,便于进行后期清理工作。
The utility model discloses a fermentation device for corn steep liquor feed production, comprising a box body, a rotating shaft is fixedly inserted into the center of the outer wall of the top of the box body, the bottom end of the rotating shaft is inserted into the inside of the box body, and symmetrically distributed The end of the cross bar away from the rotating shaft is fixed with a scraper that fits with the inner side wall of the box body, a feeding mechanism is fixed on one side of the outer wall of the top of the box body, and a hemispherical boss is fixed at the center of the inner wall of the bottom of the box body, so The bottom end of the rotating shaft is fixed with symmetrically distributed arc rods, the inner arc surface of the arc rod is fitted with the outer arc surface of the hemispherical boss, and the end of the arc rod away from the rotating shaft is fixed with a scraper that is fitted with the inner wall of the bottom of the box. A transmission gear is fixed on the top end of the rotating shaft, and a drive mechanism is engaged and transmitted on one side of the transmission gear. The utility model can scrape off the solid particles adhering to the inner wall of the box, improve the cleanliness of the inside of the box, and facilitate post-cleaning work.
Description
技术领域technical field
本实用新型涉及发酵技术领域,尤其涉及一种玉米浆饲料生产用发酵装置。The utility model relates to the technical field of fermentation, in particular to a fermentation device for corn steep liquor feed production.
背景技术Background technique
玉米蛋白饲料是由玉米蛋白粉、玉米浆、玉米纤维、碎玉米、玉米皮、复合后,通过高温压榨、深脱脂、在经多株耐酸菌,液态、固态混合发酵而成,再通过低温水解、澎化干燥生产的复合蛋白饲料。玉米蛋白饲料也称玉米麸质粉,是玉米粒经湿磨工艺制得玉米粗淀粉乳,经过水解、分离、浓缩、发酵烘干制成,其蛋白质含量20%~70%,是一种极具开发潜力的蛋白质原料。因此,以玉米蛋白饲料代替部分豆粕,不但可以缓解我国蛋白质资源缺乏的现状,而且还可以降低饲料成本,提高畜禽养殖经济效益。Corn gluten feed is made of corn gluten meal, corn steep liquor, corn fiber, crushed corn, corn husk, compounded, pressed at high temperature, deep degreased, fermented by multiple strains of acid-fast bacteria, mixed in liquid and solid state, and then hydrolyzed at low temperature. , Penghua dry production of compound protein feed. Corn gluten feed, also known as corn gluten meal, is corn starch milk obtained by wet grinding of corn kernels, and is made by hydrolysis, separation, concentration, fermentation and drying. Its protein content is 20%~70%, which is a very Potential protein raw materials. Therefore, replacing part of soybean meal with corn protein feed can not only alleviate the current situation of lack of protein resources in my country, but also reduce the cost of feed and improve the economic benefits of livestock and poultry breeding.
在玉米浆饲料生产过程中需要用到发酵装置,现有发酵装置在使用过程中存在一些不足,例如,在装置卸料完成后,装置内部容易粘附一些固体颗粒不方便后期清理工作。Fermentation devices are needed in the production process of corn steep liquor feed, and the existing fermentation devices have some shortcomings in the use process.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种玉米浆饲料生产用发酵装置。The purpose of the utility model is to propose a fermentation device for corn steep liquor feed production in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种玉米浆饲料生产用发酵装置,包括箱体,所述箱体顶部外壁中心位置固定插接有转轴,转轴底端插接在箱体内部,转轴上固定有对称分布的横杆横杆远离转轴的一端固定有与箱体内部侧壁贴合的刮条,所述箱体顶部外壁一侧固定有进料机构,且箱体底部内壁中心位置固定有半球凸台,所述转轴底端固定有对称分布的弧形杆,弧形杆的内弧面与半球凸台外弧面贴合,弧形杆远离转轴的一端固定有与箱体底部内壁贴合的刮板,所述转轴顶端固定有传动齿轮,传动齿轮一侧啮合传动有驱动机构。A fermentation device for corn steep liquor feed production, comprising a box body, a rotating shaft is fixedly inserted at the center of the top outer wall of the box body, the bottom end of the rotating shaft is inserted into the inside of the box body, and symmetrically distributed horizontal bars are fixed on the rotating shaft. One end of the rotating shaft is fixed with a scraper that fits with the inner side wall of the box body, a feeding mechanism is fixed on one side of the outer wall of the top of the box body, and a hemispherical boss is fixed at the center of the inner wall of the bottom of the box body, and the bottom end of the rotating shaft is fixed There are symmetrically distributed arc-shaped rods, the inner arc surface of the arc-shaped rod fits with the outer arc surface of the hemispherical boss, and the end of the arc-shaped rod away from the rotating shaft is fixed with a scraper that is attached to the inner wall of the bottom of the box, and the top of the rotating shaft is fixed There is a transmission gear, and one side of the transmission gear meshes and transmits a driving mechanism.
进一步的,所述刮条与箱体内部的贴合面开有导料斜面。Further, the adhering surface of the scraper strip and the inside of the box body is provided with a material guiding slope.
进一步的,所述箱体底部外壁边缘处固定有多个环形分布的支撑腿。Further, a plurality of annularly distributed support legs are fixed at the edge of the outer wall of the bottom of the box body.
进一步的,所述横杆上固定有多个倾斜分布的斜杆。Further, a plurality of obliquely distributed oblique bars are fixed on the cross bar.
进一步的,所述驱动机构包括驱动电机,驱动电机的输出轴固定有与传动齿轮啮合的齿盘。Further, the drive mechanism includes a drive motor, and an output shaft of the drive motor is fixed with a toothed plate that meshes with the transmission gear.
进一步的,所述箱体底部外壁一侧固定插接有卸料管,卸料管上固定有卸料阀。Further, a discharge pipe is fixedly inserted on one side of the outer wall of the bottom of the box body, and a discharge valve is fixed on the discharge pipe.
进一步的,所述箱体一侧外壁顶端还固定有固定架,固定架顶部固定有抽气泵,抽气泵的进气端与箱体连通,抽气泵的出气端固定有排气管,排气管上固定有排气阀。Further, a fixing frame is fixed on the top of the outer wall of one side of the box body, an air pump is fixed on the top of the fixing frame, the air inlet end of the air suction pump is communicated with the box body, and the air outlet end of the air suction pump is fixed with an exhaust pipe, and the exhaust pipe An exhaust valve is fixed on it.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1.通过斜杆的设置能够在转轴和驱动机构的带动下对箱体内部的发酵原料进行混合搅拌,避免发酵菌种过度集中,提高发酵完全度,在卸料过程中,刮条和刮板能够对箱体内壁粘附的固体颗粒进行刮除工作,固体颗粒沿着导料斜面向下运动落入箱体底部,提高箱体内部的洁净度,便于进行后期清理工作,另外半球凸台能够对物料进行导料工作,提高出料完全度,弧形杆能够在转动过程中对半球凸台外壁进行物料刮除,进一步提高洁净度。1. Through the setting of the inclined rod, the fermentation raw materials inside the box can be mixed and stirred under the driving of the rotating shaft and the driving mechanism, so as to avoid the excessive concentration of fermentation bacteria and improve the completeness of fermentation. During the discharging process, the scraper and scraper It can scrape the solid particles adhered to the inner wall of the box, and the solid particles move down along the guide slope and fall into the bottom of the box, which improves the cleanliness of the box and facilitates post-cleaning work. Guide the material to improve the completeness of the discharge, and the arc-shaped rod can scrape the material on the outer wall of the hemispherical boss during the rotation process to further improve the cleanliness.
2.通过抽气泵能够在排气阀打开后将箱体内部空气向外抽出,使得箱体内部处于真空状态,避免有氧细菌过度繁殖,抽吸完成后将排气阀关闭。2. After the exhaust valve is opened, the air inside the box can be pumped out through the air pump, so that the inside of the box is in a vacuum state to avoid excessive reproduction of aerobic bacteria. After the suction is completed, the exhaust valve is closed.
附图说明Description of drawings
图1为本实用新型提出的一种玉米浆饲料生产用发酵装置的实施例1剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of embodiment 1 of a kind of fermentation device for corn steep liquor feed production proposed by the utility model;
图2为本实用新型提出的一种玉米浆饲料生产用发酵装置的实施例1立体结构示意图;FIG. 2 is a schematic three-dimensional structure diagram of Embodiment 1 of a fermentation device for corn steep liquor feed production proposed by the utility model;
图3为本实用新型提出的一种玉米浆饲料生产用发酵装置的实施例2主视结构示意图。FIG. 3 is a schematic front view structure diagram of
图中:1箱体、2驱动机构、3转轴、4密封板、5进料斗、6横杆、7斜杆、8刮条、9支撑腿、10卸料管、11半球凸台、12弧形杆、13刮板、14固定架、15抽气泵、16排气管、17排气阀。In the picture: 1 box, 2 drive mechanism, 3 shaft, 4 seal plate, 5 feed hopper, 6 cross bars, 7 inclined bars, 8 scrapers, 9 support legs, 10 discharge pipes, 11 hemispheric bosses, 12 Arc rod, 13 scraper, 14 fixing frame, 15 air pump, 16 exhaust pipe, 17 exhaust valve.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。Examples of such embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present patent, but should not be construed as a limitation on the present patent.
实施例1Example 1
参照图1和图2,一种玉米浆饲料生产用发酵装置,包括箱体1,箱体1顶部外壁中心位置固定插接有转轴3,转轴3底端插接在箱体1内部,转轴3上固定有对称分布的横杆6横杆6远离转轴3的一端固定有与箱体1内部侧壁贴合的刮条8,箱体1顶部外壁一侧固定有进料机构,且箱体1底部内壁中心位置固定有半球凸台11,转轴3底端固定有对称分布的弧形杆12,弧形杆12的内弧面与半球凸台11外弧面贴合,弧形杆12远离转轴3的一端固定有与箱体1底部内壁贴合的刮板13,转轴3顶端固定有传动齿轮,传动齿轮一侧啮合传动有驱动机构2。1 and 2, a fermentation device for corn steep liquor feed production includes a box body 1, a rotating
刮条8与箱体1内部的贴合面开有导料斜面,箱体1底部外壁边缘处固定有多个环形分布的支撑腿9,横杆6上固定有多个倾斜分布的斜杆7,驱动机构2包括驱动电机,驱动电机的输出轴固定有与传动齿轮啮合的齿盘,箱体1底部外壁一侧固定插接有卸料管10,卸料管10上固定有卸料阀。The
本实施例工作原理:斜杆7能够在转轴3和驱动机构2的带动下对箱体1内部的发酵原料进行混合搅拌,避免发酵菌种过度集中,提高发酵完全度,在卸料过程中,刮条8和刮板13能够对箱体1内壁粘附的固体颗粒进行刮除工作,固体颗粒沿着导料斜面向下运动落入箱体1底部,提高箱体1内部的洁净度,便于进行后期清理工作,另外半球凸台11能够对物料进行导料工作,提高出料完全度,弧形杆12能够在转动过程中对半球凸台11外壁进行物料刮除,进一步提高洁净度。The working principle of this embodiment: the
实施例2Example 2
参照图3,一种玉米浆饲料生产用发酵装置,本实施例与实施例1区别在于,箱体1一侧外壁顶端还固定有固定架14,固定架14顶部固定有抽气泵15,抽气泵15的进气端与箱体1连通,抽气泵15的出气端固定有排气管16,排气管16上固定有排气阀17。3, a fermentation device for corn steep liquor feed production, the difference between this embodiment and Embodiment 1 is that a
本实施例工作原理:抽气泵15能够在排气阀17打开后将箱体1内部空气向外抽出,使得箱体1内部处于真空状态,避免有氧细菌过度繁殖,抽吸完成后将排气阀17关闭。The working principle of this embodiment: the
在本专利的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。In the description of this patent, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top" ", "inside", "front", "center", "both ends", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, which are only for the convenience of describing this patent and simplifying the description, and It is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation and therefore should not be construed as a limitation of this patent.
在本专利中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In this patent, unless otherwise expressly specified and limited, the terms "installation", "arrangement", "connection", "fixation", "swivel connection" and other terms should be understood in a broad sense, for example, it may be a fixed connection, or It can be a detachable connection or an integrated body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two elements or the interaction between the two elements. Unless otherwise clearly defined, those of ordinary skill in the art can understand the specific meanings of the above terms in this patent according to specific situations.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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CN114106980B (en) * | 2021-11-24 | 2024-01-23 | 四川大学 | Enhanced biogas fermentation device combining phase change energy storage and solar heating |
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