CN212024349U - Automatic winding device - Google Patents
Automatic winding device Download PDFInfo
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- CN212024349U CN212024349U CN201922245539.4U CN201922245539U CN212024349U CN 212024349 U CN212024349 U CN 212024349U CN 201922245539 U CN201922245539 U CN 201922245539U CN 212024349 U CN212024349 U CN 212024349U
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Abstract
The utility model relates to the field of automation, and discloses an automatic winding device, which comprises a winding assembly, a brake assembly, a wire cutting assembly and a main controller, wherein the winding assembly comprises a turntable and a group of winding pipes, and the group of winding pipes are uniformly arranged along the outer ring of the turntable; the position of the winding component corresponds to that of the wire collecting component and is used for winding the thin wire on the wire collecting pipe according to the set number of turns; the braking assembly is positioned on one side of the winding assembly and is used for braking the winding assembly; the wire cutting assembly is used for cutting a thin wire between adjacent wire take-up pipes and comprises an electric heating wire and a bracket; main control unit is used for receiving line subassembly, wire winding subassembly, brake subassembly and the subassembly of cutting a wire and carrying out unified control, the utility model discloses an automatic winding device has replaced current manual wire winding, utilizes the carousel rotation to make a plurality of bobbins wind around in turn, avoids fixing the end of a thread repeatedly simultaneously, has reduced the cost of labor, improves winding efficiency.
Description
Technical Field
The utility model relates to an automatic field, concretely relates to automatic winding device.
Background
At present, most of fine line products in the market are wholesale and retail around rolling up into the tube-shape, and most of fine line products in the market are wholesale and retail around rolling up into the tube-shape, along with the rise of scientific and technological preparation in education, no matter be the batched scientific and technological preparation material package that the student used on class, still student oneself DIY, and the demand to various fine line products in bulk (length is 1 ~ 3 meters) is very big.
When a manufacturer produces the thread, if the original production equipment is used for packaging the thread into a small bag of bulk thread products, the production capacity is reduced, and the production cost is high, so that the manufacturer usually further cuts the reel-shaped thread for the small bag of bulk thread. The common mode is mainly to perform winding and cutting by manpower, and the thin rope is very soft, so that the winding and cutting are difficult to perform according to a wire method, and the efficiency is very low.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in: to the problem that above-mentioned fine rule product in bulk exists when the wire winding is tailor, in order to reduce the cost of labor, increase efficiency, the utility model provides an automatic winding device.
In order to solve the technical problem, the utility model provides an automatic winding device, include:
the wire take-up assembly comprises a first vertical plate, a speed reducing motor, a rotary plate and a group of wire take-up pipes, wherein the speed reducing motor is fixed on the first vertical plate, an output shaft of the speed reducing motor penetrates through the first vertical plate to be coaxially assembled with the rotary plate, the group of wire take-up pipes are uniformly arranged along the outer ring of the rotary plate, a first U-shaped notch is formed in the outer edge of the rotary plate and between two adjacent wire take-up pipes, and a first infrared correlation sensor corresponding to the first U-shaped notch is arranged on the first vertical plate;
the winding assembly corresponds to the wire take-up assembly in position and is used for winding a fine wire on the wire take-up tube according to set turns, and the winding assembly comprises a second vertical plate, a winding driving motor, a driving gear, a pair of driven gears, a connecting rod and a wire guide tube, wherein the second vertical plate is parallel to and opposite to the first vertical plate and is just opposite to the rotary table, the winding driving motor is fixed on one side of the second vertical plate back to the first vertical plate, an output shaft of the winding driving motor penetrates through the second vertical plate to be coaxially assembled with the driving gear, the driven gears are respectively positioned on the upper side and the lower side of the driving gear and are meshed with the driving gear, the connecting rod is vertically assembled on the pair of driven gears, the bottom of the connecting rod is provided with a brake rod, the wire guide tube is horizontally arranged at the top of the connecting rod towards the direction of the wire take, a second U-shaped notch is formed in the counting disc, and a second infrared correlation sensor corresponding to the second U-shaped notch is arranged on the second vertical plate;
the braking assembly is positioned on one side of the winding assembly and corresponds to the braking rod at the bottom of the connecting rod, is used for braking the winding assembly and comprises a third vertical plate, a steering engine, a rocker arm and an L-shaped braking baffle plate, the steering engine is fixed on one side of the third vertical plate, which is far away from the winding assembly, an output shaft of the steering engine penetrates through the third vertical plate and is assembled with the rocker arm, the L-shaped braking baffle plate is positioned on one side of the rocker arm, the top end of a long arm of the L-shaped braking baffle plate is assembled on the third vertical plate through a rotating shaft, the end part of the rocker arm is abutted against the long arm of the L-shaped braking baffle plate, a short arm of the L-shaped braking baffle plate faces the direction of the winding assembly and corresponds to the braking rod, a fixing pin is arranged on one side, which is close to the winding assembly, of the long arm of the L-shaped braking baffle plate on the third vertical plate, a spring, the initial position of the long arm of the L-shaped brake baffle is positioned in the vertical direction;
the wire cutting assembly is used for cutting a fine wire between adjacent wire take-up pipes and comprises an electric heating wire and a support, and the electric heating wire is fixed at a position between any group of adjacent wire take-up pipes through the support;
and the main controller is used for uniformly controlling the wire take-up assembly, the wire winding assembly, the brake assembly and the wire cutting assembly and is respectively and electrically connected with the speed reducing motor, the first infrared correlation sensor, the wire winding driving motor, the second infrared correlation sensor, the steering engine and the heating wire.
Furthermore, the main controller comprises a main control board, a winding relay module and a cutting relay module;
four pins of the main control board are connected with an IN pin of the wire cutting relay module, ten pins of the main control board are connected with an IN pin of the wire winding relay module, eleven pins of the main control board are connected with an IN pin of the wire winding relay module, seven pins of the main control board are connected with the steering engine, five pins of the main control board are connected with an OUT pin of the first infrared correlation sensor, six pins of the main control board are connected with an OUT pin of the second infrared correlation sensor, and three pins of the main control board are connected with GND through a switch S35;
an NO pin of the wire cutting relay module is connected with a first end of an electric heating wire, a COM pin of the wire cutting relay module is connected with a 12V direct-current power supply, and a second end of the electric heating wire is connected with GND;
the COM pin of the take-up relay module is connected with the first end of the speed reducing motor, the NO pin of the take-up relay module is connected with the 12V direct-current power supply, and the NC pin of the take-up relay module is connected with the second end of the speed reducing motor and is connected with GND;
and an NO pin of the winding relay module is connected with a winding driving motor, and a COM pin of the winding relay module is connected with a 12V direct-current power supply.
Further, the first end of the electric heating wire can be directly connected with a 12V dc power supply through a manual heating switch S2, and the manual heating switch S2 is fixed on the second vertical plate.
Furthermore, the intelligent control system also comprises a liquid crystal display screen for displaying working parameters, and an IC interface formed by the SDA pin and the SCL pin of the main control board is connected with the liquid crystal display screen.
Further, the VDC power is provided by a power adapter.
Furthermore, a wire guiding ring corresponding to the wire guiding pipe is further arranged on one side, far away from the wire collecting assembly, of the second vertical plate.
Further, the winding assembly further comprises a pair of transmission turntables, the transmission turntables are respectively and coaxially assembled on one sides, far away from the second vertical plate, of the driven gears, the connecting rods are vertically assembled on the pair of transmission turntables, and the transmission turntables are provided with positioning pins for fixing the connecting rods.
Further, the L-shaped brake baffle can be replaced by a C-shaped brake baffle, the opening direction of the C-shaped brake baffle faces the winding assembly, and the bottom of the opening end corresponds to the brake rod.
Further, the number of wire collecting pipes is 2-4.
Further, receive line subassembly, wire winding subassembly, brake subassembly, cut out line subassembly and main control unit and set up respectively on same bottom plate, the bottom of bottom plate evenly is equipped with a plurality of universal wheels of taking locking function.
Compared with the prior art, the utility model has the advantages of:
1. the utility model discloses a take-up device, including a take-up pipe, a connecting rod, a connecting wire, a wire winding driving motor, a connecting rod, a turntable, a wire winding driving motor, a wire winding driving gear, a connecting rod, a speed reduction motor, a wire winding driving motor, a wire winding pipe, a resistance wire, a set of adjacent wire winding pipes;
2. utilize the heating wire to cut out the line, fast, the fag end still can not deckle edge, and is effectual, is provided with manual heating switch S2 simultaneously, when the heating wire did not cut the string because of special circumstances, and the operable manual heating switch S2 mends and cuts.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Figure 1 is a front perspective view of an embodiment of the present invention,
figure 2 is a front view of figure 1,
fig. 3 is a schematic structural view of the wire take-up assembly 1 after the wire winding assembly 2, the brake assembly 3 and the wire cutting assembly 4 are removed on the basis of fig. 1,
figure 4 is a side perspective view of an embodiment of the present invention,
fig. 5 is a schematic structural view of the winding assembly 2 after the wire take-up assembly 1, the brake assembly 3 and the wire cutting assembly 4 are removed on the basis of fig. 4,
fig. 6 is a schematic structural view of fig. 5 with the link 25, the conduit 26 and the transmission dial 29 removed, and shows the assembling relationship of the driving gear 23 and the pair of driven gears 24,
figure 7 is a rear perspective view of an embodiment of the present invention,
fig. 8 is a perspective view of the bobbin assembly 2 and the wire cutting assembly 4 removed from the perspective view of fig. 7,
fig. 9 is a partial enlarged view of i in fig. 8, showing the positional relationship between the brake lever 251 and the "L" shaped brake pad 34,
figure 10 is a schematic diagram of a control circuit according to an embodiment of the present invention,
the reference numbers are as follows:
the wire collecting device comprises a wire collecting assembly 1, a first vertical plate 11, a speed reducing motor 12, a rotary plate 13, a first U-shaped notch 131, a wire collecting pipe 14, a first infrared correlation sensor 15, a wire winding assembly 2, a second vertical plate 21, a wire winding driving motor 22, a driving gear 23, a driven gear 24, a connecting rod 25 brake lever 251, a wire guide pipe 26, a counting disc 27, a second U-shaped notch 271, a second infrared correlation sensor 28, a transmission rotary plate 29, a positioning pin 291, a brake assembly 3, a third vertical plate 31, a steering gear 32, a rocker arm 33, an L-shaped brake baffle 34, a fixing pin 35, a spring 36, a wire cutting assembly 4, a heating wire 41, a support 42, a main controller 5, a liquid crystal display screen 6, a wire guide ring 7 and a bottom plate 100.
Detailed Description
In order to make the technical solution of the present invention better understood, the present invention is described in detail below with reference to the accompanying drawings, and the description of the present invention is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like refer to the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that the utility model is usually placed when in use, and are used for convenience of description and simplification of description, but do not refer to or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 10, the present invention provides a technical solution:
an automatic winding device comprises a wire collecting component 1, a wire winding component 2, a brake component 3, a wire cutting component 4 and a main controller 5;
referring to fig. 2 and 3, the wire take-up assembly 1 includes a first vertical plate 11, a reducing motor 12, a rotary plate 13 and a set of wire take-up pipes 14, the reducing motor 12 is fixed on the first vertical plate 11, an output shaft of the reducing motor passes through the first vertical plate 11 and is coaxially assembled with the rotary plate 13, the wire take-up pipes 14 are uniformly arranged along an outer ring of the rotary plate 13, a first U-shaped notch 131 is provided on an outer edge of the rotary plate 13 and between two adjacent wire take-up pipes 14, a first infrared correlation sensor 15 corresponding to the first U-shaped notch 131 is provided on the first vertical plate 11, the number of the wire take-up pipes 14 is 2-4, the number of the wire take-up pipes 14 in this embodiment is preferably 2, the number of the corresponding first U-shaped notches 131 is also 2, after one wire take-up pipe 14 completes wire winding, the rotary plate 13 is driven to rotate under the action of the reducing motor 12, so as to adjust the position of the other wire take, arranging a first infrared correlation sensor 15 at the bottommost part of the rotary table 13, wherein the first infrared correlation sensor 15 comprises a transmitting end and a receiving end, and the outer edge of the rotary table 13 is just positioned between the transmitting end and the receiving end of the first infrared correlation sensor 15;
as shown in fig. 1, 2, 5 and 6, the position of the winding assembly 2 corresponds to the winding assembly 1, and is used for winding the thin wire on the winding tube 14 according to a set number of turns, and the winding assembly includes a second vertical plate 21, a winding driving motor 22, a driving gear 23, a pair of driven gears 24, a connecting rod 25 and a conduit 26, the second vertical plate 21 is opposite to the first vertical plate 11 in parallel and is opposite to the rotating disk 13, the winding driving motor 22 is fixed on one side of the second vertical plate 21 opposite to the first vertical plate 11, an output shaft thereof passes through the second vertical plate 21 and is coaxially assembled with the driving gear 23, the driven gears 24 are respectively located on the upper and lower sides of the driving gear 23 and are meshed with the driving gear 23, central axes of the two driven gears 24 are located on the same vertical plane, the connecting rod 25 is vertically assembled on the pair of driven gears 24, a brake lever 251 is arranged at the bottom of the connecting rod 25, the conduit, a counting disc 27 coaxially assembled with one driven gear 24 is arranged on the second vertical plate 21 and on the same side as the winding driving motor 22, a second U-shaped notch 271 is arranged on the counting disc 27, a second infrared correlation sensor 28 corresponding to the second U-shaped notch 271 is arranged on the second vertical plate 21, the outer edge of the counting disc 27 is just positioned between the transmitting end and the receiving end of the second infrared correlation sensor 28, the counting disc 27 rotates along with the driven gear 24, when the counting disc 27 rotates for one circle, the second U-shaped notch 271 passes through the second infrared correlation sensor 28 for one time, and the signals received by the main controller 5 by the second infrared correlation sensor 28 are recorded as the number of rotations of the counting disc 27;
directly assemble connecting rod 25 on driven gear 24, need fully consider the diameter and the gear ratio of drive gear 23, driven gear 24 and receipts spool 14, and between two driven gears 24, the space that drive gear 23 occupied can not effectively be used, therefore in this embodiment, in order to reduce the assembly requirement of gear, preferably coaxially assemble a great diameter transmission carousel 29 on driven gear 24, transmission carousel 29 is located driven gear 24 and keeps away from the side of second riser 21, and at this moment, connecting rod 25 vertically assembles on two upper and lower transmission carousels 29, can effectively use space, is equipped with the locating pin 291 that is used for fixed connecting rod 25 on transmission carousel 29 simultaneously.
In order to meet the winding requirements of the wire collecting pipes 14 among different types, the positioning pin 291 can be adjusted in the radial direction of the transmission turntable 29, specifically, a plurality of gears can be arranged in the radial direction of the transmission turntable 29, the positioning pin 291 can be locked by a locking bolt, and the wire collecting pipe 26 on the top of the connecting rod 25 can also be adjusted in height.
As shown in fig. 8 and 9, the braking assembly 3 is located on one side of the winding assembly 2 and corresponds to the brake lever 251 at the bottom of the connecting rod 25, and is used for braking the winding assembly 2, and includes a third vertical plate 31, a steering engine 32, a rocker arm 33, and an "L" -shaped braking baffle 34, where the steering engine 32 is fixed on one side of the third vertical plate 31 far from the winding assembly 2, an output shaft thereof passes through the third vertical plate 31 and is assembled with the rocker arm 33, the "L" -shaped braking baffle 34 is located on one side of the rocker arm 33, and a top end of a long arm of the "L" -shaped braking baffle 34 is assembled on the third vertical plate 31 through a rotating shaft, an end of the rocker arm 33 abuts against a long arm of the "L" -shaped braking baffle 34, a short arm of the "L" -shaped braking baffle 34 faces the direction of the winding assembly 2 and corresponds to the brake lever 251, specifically, when the "L" -shaped braking baffle 34 is located at an initial position, when the transmission turntable 29 drives, the brake lever 251 is just stopped by the short arm of the "L" shaped brake flap 34 so that the drive dial 29 cannot rotate any further.
A fixing pin 35 is arranged on one side, close to the winding assembly 2, of the long arm of the L-shaped brake baffle 34 on the third vertical plate 31, a spring 36 is arranged between the fixing pin 35 and the L-shaped brake baffle 34, the initial position of the long arm of the L-shaped brake baffle 34 is positioned in the vertical direction through the combined action of the spring 36 and the rocker arm 33, when the steering engine 32 is started, the rocker arm 33 is driven to rotate towards the direction of the L-shaped brake baffle 34, so that the end part of the rocker arm 33 jacks up the L-shaped brake baffle 34, so that the short arm of the L-shaped brake baffle 34 deviates a certain angle and is separated from the brake bar 251, when braking is needed, the steering engine 32 is reset, the L-shaped brake baffle 34 is quickly returned to the initial position under the action of the spring 36, and at the moment, when the connecting rod 25 rotates to the position nearest to the third vertical plate 31, the brake rod 251 is blocked by the short arm of the L-shaped brake baffle 34 again.
The "L" shaped brake flap 34 may be replaced by a "C" shaped brake flap, which has an opening facing the winding assembly 2 and a bottom portion corresponding to the brake bar 251.
It should be noted that, when the wire collecting tube 14 is in the wire collecting position, the central axis of the wire collecting tube 14 and the central axes of the two driven gears 24 are both located on the same vertical plane, so that the wire guiding tube 26 can be driven by the driven gears 24 and the connecting rod 25 to perform a circular motion around the wire collecting tube 14, thereby winding the thin wire on the wire collecting tube 14 in the wire collecting position.
As shown in fig. 2, the wire cutting assembly 4 is used for cutting the thin wire between the adjacent wire take-up pipes 14, and includes a heating wire 41 and a bracket 42, the heating wire 41 is fixed at a position between any adjacent set of the wire take-up pipes 14 through the bracket 42, the thin wire between the adjacent two wire take-up pipes 14 wound with the thin wire is lapped on the heating wire 41 when the turntable 13 rotates to adjust the position of the wire take-up pipes 14, the thin wire can be quickly cut by heating the heating wire 41,
and the main controller 5 is used for uniformly controlling the wire take-up assembly 1, the wire winding assembly 2, the brake assembly 3 and the wire cutting assembly 4, and is respectively and electrically connected with the speed reducing motor 12, the first infrared correlation sensor 15, the wire winding driving motor 22, the second infrared correlation sensor 28, the steering engine 32 and the heating wire 41.
As shown in fig. 10, the main controller 5 includes a main control board, a winding relay module and a cutting relay module, wherein the main control board adopts an Arduino UNO main control board, the main control board is an Arduino development board based on ATmega328P, and the ATmega328P chip is disposed on the Arduino development board.
The Arduino UNO master control board has 14 digital input/output pins (6 of which can be used for PWM output), 6 analog input pins, a 16MHz crystal oscillator, a USB interface, a DC interface, an ICSP interface, and a reset button, and is connected to the USB interface of the computer, or uses an AC-DC adapter, or uses a battery to drive it.
Four pins of the main control board are connected with an IN pin of the wire cutting relay module, ten pins of the main control board are connected with an IN pin of the wire winding relay module, eleven pins of the main control board are connected with an IN pin of the wire winding relay module, seven pins of the main control board are connected with the steering engine 32, five pins of the main control board are connected with an OUT pin of the first infrared correlation sensor 15, six pins of the main control board are connected with an OUT pin of the second infrared correlation sensor 28, and three pins of the main control board are connected with GND through a switch S;
an NO pin of the wire cutting relay module is connected with a first end of a heating wire 41, a COM pin of the wire cutting relay module is connected with a 12V direct-current power supply, and a second end of the heating wire 41 is connected with GND;
the COM pin of the wire-rewinding relay module is connected with the first end of the speed reducing motor 12, the NO pin of the wire-rewinding relay module is connected with a 12V direct-current power supply, the NC pin of the wire-rewinding relay module is connected with the second end of the speed reducing motor 12 and connected with GND, the speed reducing motor 12 is powered off by the wire-rewinding relay module, meanwhile, a motor coil is short-circuited to enable the motor to stop rapidly, after the speed reducing motor 12 is powered off, a motor rotor rotates inertially to form a rotor rotating magnetic field, the coil is cut, and accordingly induced. The induced electromotive force generates neither current nor braking torque. If the motor coil is shorted while the motor is de-energized, there will be an induced current in the coil. The current interacts with the rotating magnetic field to produce a braking torque that forces the rotor to stall. Therefore, the problem that the positioning of the wire collecting pipe 14 is inaccurate due to the inertia of the rotary table 13 when the speed reducing motor 12 stops can be solved;
the NO pin of the winding relay module is connected with a winding driving motor 22, and the COM pin is connected with a 12V direct-current power supply;
the first end of the heating wire 41 can also be directly connected with a 12V direct current power supply through a manual heating switch S2, the manual heating switch S2 is fixed on the second vertical plate 21, when the wire cutting relay module breaks down, the heating wire 41 can be heated through operating the manual heating switch S2 to cut the wire, and the wire can be cut by hand in a mode of a blade, scissors and the like besides the quick wire cutting of the heating wire 41.
It should be noted that the take-up relay module and the winding relay module are not suitable for speed regulation, so when the speed reduction motor 12 and the winding driving motor 22 need to be subjected to PWM speed regulation, a MOS transistor driving circuit may be used to replace the relay module.
The 12V direct current power supply is provided through a power adapter.
In order to real-timely master the running state of the whole device, a liquid crystal display 6 for displaying working parameters can be further arranged, and an I2C interface is formed between the SDA pin and the SCL pin of the main control board and connected with the liquid crystal display 6.
As shown in fig. 1 and 4, in order to stabilize the routing during the winding, a wire guiding ring 7 corresponding to the wire guiding tube 26 is further disposed on one side of the second vertical plate 21 away from the wire winding assembly 1, and the wire guiding ring 7 is fixed by a bracket.
In order to increase the flexibility of the device, the wire winding assembly 1, the wire winding assembly 2, the brake assembly 3, the wire cutting assembly 4 and the main controller 5 are respectively arranged on the same bottom plate 100, and a plurality of universal wheels with locking functions are uniformly arranged at the bottom of the bottom plate 100.
The working principle is as follows:
firstly, the device is powered on, the system carries out self-checking, the main controller 5 controls the wire collecting component 1, the wire winding component 2 and the brake component 3 to reset respectively, at the moment, the L-shaped brake baffle 34 blocks the connecting rod 25, the empty wire collecting pipe 14 is positioned at the wire collecting position, the conduit 26 is positioned at one side of the empty wire collecting pipe 14, and the wire length, namely the number of turns of winding on the single wire collecting pipe 14, is set through the main controller 5. The thread to be wound is passed through the thread loop 7 and the thread guide 26 in this order and the thread end is fixed to the thread take-up tube 14 in the thread take-up position.
The steering engine 32 is started to enable the rocker arm 33 to jack up the L-shaped brake baffle 34, so that the L-shaped brake baffle 34 deviates a certain angle, the L-shaped brake baffle 34 and the brake rod 251 are not interfered with each other, then the winding driving motor 22 is started, the driving gear 23 drives the driven gears 24, the two driven gears 24 rotate in the same direction, the conduit 26 is driven to do circular motion around the wire collecting pipe 14 located at the wire collecting position under the action of the connecting rod 25, the fine wire is wound on the wire collecting pipe 14, when the number of turns of winding reaches a preset number of turns, the winding driving motor 22 is powered off and stops under the action of the winding relay module, meanwhile, the steering engine 32 is closed and reset, the L-shaped brake baffle 34 blocks the brake rod 251, and the wire collecting pipe 14 is prevented from continuing to rotate.
The speed reducing motor 12 is started, the position of the next winding pipe 14 is adjusted to the winding position through rotation of the rotary table 13, when the position of the winding pipe 14 is adjusted, the rotary table 13 rotates to place the thin wire on the next winding pipe 14, then the thin wire can be wound on the other winding pipe 14 according to the winding operation, when the two winding pipes 14 are alternated, the next winding operation can be carried out without fixing the wire ends again, therefore, the wire ends can be obtained, when the plurality of winding pipes 14 on the rotary table 13 are wound by turns, the wire ends do not need to be fixed repeatedly, and the winding efficiency is improved.
When a plurality of receipts spool 14 are rotated, the fine rule between two adjacent receipts spool 14 around having the fine rule can be taken on heating wire 41, can decide the fine rule fast through heating wire 41, then take up the fine rule that spool 14 that the both ends fine rule was decided around and take off, pack into the pouch, utilize heating wire 41 to come the fine rule to decide, it is fast, efficient, the end of a thread also does not have deckle edge simultaneously, and is effectual.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (10)
1. An automatic winding device, comprising:
the wire take-up assembly (1) comprises a first vertical plate (11), a speed reducing motor (12), a rotary plate (13) and a group of wire take-up pipes (14), wherein the speed reducing motor (12) is fixed on the first vertical plate (11), an output shaft of the speed reducing motor penetrates through the first vertical plate (11) and is coaxially assembled with the rotary plate (13), the group of wire take-up pipes (14) are uniformly arranged along the outer ring of the rotary plate (13), a first U-shaped notch (131) is formed in the outer edge of the rotary plate (13) and positioned between every two adjacent wire take-up pipes (14), and a first infrared correlation sensor (15) corresponding to the first U-shaped notch (131) is arranged on the first vertical plate (11);
the winding assembly (2) corresponds to the winding assembly (1) in position and comprises a second vertical plate (21), a winding driving motor (22), a driving gear (23), a pair of driven gears (24), a connecting rod (25) and a wire guide pipe (26), wherein the second vertical plate (21) is parallel and opposite to the first vertical plate (11) and is right opposite to the rotary table (13), the winding driving motor (22) is fixed on one side, back to the first vertical plate (11), of the second vertical plate (21), an output shaft of the winding driving motor penetrates through the second vertical plate (21) and is coaxially assembled with the driving gear (23), the driven gears (24) are respectively positioned on the upper side and the lower side of the driving gear (23) and are meshed with the driving gear (23), the connecting rod (25) is vertically assembled on the pair of driven gears (24), a brake rod (251) is arranged at the bottom of the connecting rod (25), and the wire guide pipe (26) is horizontally arranged at the top of the connecting rod (25) in the direction, a counting disc (27) coaxially assembled with one of the driven gears (24) is arranged on the second vertical plate (21) and on the same side of the winding driving motor (22), a second U-shaped notch (271) is formed in the counting disc (27), and a second infrared correlation sensor (28) corresponding to the second U-shaped notch (271) is arranged on the second vertical plate (21);
the brake assembly (3) is located on one side of the winding assembly (2) and corresponds to the brake rod (251) at the bottom of the connecting rod (25), and comprises a third vertical plate (31), a steering engine (32), a rocker arm (33) and an L-shaped brake baffle (34), the steering engine (32) is fixed on one side, far away from the winding assembly (2), of the third vertical plate (31), an output shaft of the steering engine penetrates through the third vertical plate (31) to be assembled with the rocker arm (33), the L-shaped brake baffle (34) is located on one side of the rocker arm (33), the top end of a long arm of the L-shaped brake baffle (34) is assembled on the third vertical plate (31) through a rotating shaft, the end of the rocker arm (33) abuts against the long arm of the L-shaped brake baffle (34), a short arm of the L-shaped brake baffle (34) faces the direction of the winding assembly (2) and corresponds to the brake rod (251), and the third vertical plate (31), A fixing pin (35) is arranged on one side, close to the winding assembly (2), of the long arm of the L-shaped braking baffle (34), a spring (36) is arranged between the fixing pin (35) and the L-shaped braking baffle (34), and the initial position of the long arm of the L-shaped braking baffle (34) is located in the vertical direction under the combined action of the spring (36) and the rocker arm (33);
the wire cutting assembly (4) comprises an electric heating wire (41) and a support (42), and the electric heating wire (41) is fixed at a position between any one group of adjacent wire collecting pipes (14) through the support (42);
and the main controller (5) is respectively and electrically connected with the speed reducing motor (12), the first infrared correlation sensor (15), the winding driving motor (22), the second infrared correlation sensor (28), the steering engine (32) and the heating wire (41).
2. An automatic winding device according to claim 1, characterized in that: the main controller (5) comprises a main control board, a winding relay module and a wire cutting relay module;
four pins of the main control board are connected with an IN pin of the wire cutting relay module, ten pins of the main control board are connected with an IN pin of the wire collecting relay module, eleven pins of the main control board are connected with an IN pin of the wire winding relay module, seven pins of the main control board are connected with the steering engine (32), five pins of the main control board are connected with an OUT pin of the first infrared correlation sensor (15), six pins of the main control board are connected with an OUT pin of the second infrared correlation sensor (28), and three pins of the main control board are connected with GND through a switch S1;
an NO pin of the wire cutting relay module is connected with a first end of a heating wire (41), a COM pin of the wire cutting relay module is connected with a 12V direct-current power supply, and a second end of the heating wire (41) is connected with GND;
the COM pin of the take-up relay module is connected with a first end of the speed reducing motor (12), the NO pin is connected with a 12V direct-current power supply, and the NC pin is connected with a second end of the speed reducing motor (12) and connected with GND;
and an NO pin of the winding relay module is connected with a winding driving motor (22), and a COM pin of the winding relay module is connected with a 12V direct-current power supply.
3. An automatic winding device according to claim 2, characterized in that: the first end of the electric heating wire (41) can also be directly connected with a 12V direct current power supply through a manual heating switch S2, and the manual heating switch S2 is fixed on the second vertical plate (21).
4. An automatic winding device according to claim 2, characterized in that: the LED display screen also comprises a liquid crystal display screen (6) used for displaying working parameters, and an I2C interface is formed between the SDA pin and the SCL pin of the main control board and is connected with the liquid crystal display screen (6).
5. An automatic winding device according to claim 2, characterized in that: the 12V direct current power supply is provided through a power adapter.
6. An automatic winding device according to claim 1, characterized in that: and a wire guiding ring (7) corresponding to the wire guiding pipe (26) is further arranged on one side, far away from the wire collecting component (1), of the second vertical plate (21).
7. An automatic winding device according to claim 1, characterized in that: the winding assembly (2) further comprises a pair of transmission turntables (29), the transmission turntables (29) are respectively and coaxially assembled on one sides, far away from the second vertical plate (21), of the driven gears (24), the connecting rods (25) are vertically assembled on the pair of transmission turntables (29), and the transmission turntables (29) are provided with positioning pins (291) for fixing the connecting rods (25).
8. An automatic winding device according to claim 1, characterized in that: the L-shaped brake baffle (34) can be replaced by a C-shaped brake baffle, the opening direction of the C-shaped brake baffle faces the winding assembly (2), and the bottom of the opening end corresponds to the brake rod (251).
9. An automatic winding device according to claim 1, characterized in that: the number of the wire collecting pipes (14) is 2-4.
10. An automatic winding device according to claim 1, characterized in that: receive line subassembly (1), wire winding subassembly (2), brake subassembly (3), cut out line subassembly (4) and main control unit (5) and set up respectively on same bottom plate (100), the bottom of bottom plate (100) evenly is equipped with a plurality of universal wheels of taking locking function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922245539.4U CN212024349U (en) | 2019-12-13 | 2019-12-13 | Automatic winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922245539.4U CN212024349U (en) | 2019-12-13 | 2019-12-13 | Automatic winding device |
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| Publication Number | Publication Date |
|---|---|
| CN212024349U true CN212024349U (en) | 2020-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922245539.4U Active CN212024349U (en) | 2019-12-13 | 2019-12-13 | Automatic winding device |
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| CN (1) | CN212024349U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117590281A (en) * | 2024-01-18 | 2024-02-23 | 保定市斯麦尔电气有限公司 | Industrial control type grounding line selection device for low-current grounding system |
-
2019
- 2019-12-13 CN CN201922245539.4U patent/CN212024349U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117590281A (en) * | 2024-01-18 | 2024-02-23 | 保定市斯麦尔电气有限公司 | Industrial control type grounding line selection device for low-current grounding system |
| CN117590281B (en) * | 2024-01-18 | 2024-04-05 | 保定市斯麦尔电气有限公司 | Industrial control type grounding line selection device for low-current grounding system |
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Address after: 448000 building c2-b1, No.39 Jingnan Avenue, Duodao District, Jingmen City, Hubei Province Patentee after: JINGMEN CITY DREAM EXPLORING TECHNOLOGY Co.,Ltd. Address before: Shop 101, 201-111211118, 218-128, 228, 1f, 2f, building c5-5, Renmin Wanfu commercial city, 201 Peigong Avenue, Duodao District, Jingmen City, Hubei Province Patentee before: JINGMEN CITY DREAM EXPLORING TECHNOLOGY Co.,Ltd. |