CN210956439U

CN210956439U - Winding machine

Info

Publication number: CN210956439U
Application number: CN201920810292.3U
Authority: CN
Inventors: 马晓龙
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-05-31
Filing date: 2019-05-31
Publication date: 2020-07-07
Anticipated expiration: 2029-05-31

Abstract

A winding machine comprising: the device comprises a base, a motor, a coupler, a bearing frame, a rotating shaft, a wire mould joint, a wire spool, a revolution counter, a counter coupler, a pedal emergency stop switch and a controller. The utility model discloses an automation of coiling machine certain degree can count automatically and arrange the wire reel and rotate the number of turns, has reduced intensity of labour, has strengthened the stability of equipment, has improved the qualification rate and the production efficiency of product.

Description

Winding machine

Technical Field

The utility model relates to a winding device field particularly, relates to a coiling machine.

Background

The electromagnetic coil is built by the magnetic field existing around the conducting wire, and is wound into a spiral reinforced magnetic field, namely, the highest magnetic field intensity is realized by using the smallest space, when current flows through one conducting wire, a certain electromagnetic field is generated around the conducting wire, and the conducting wire of the electromagnetic field can induce the conducting wire in the range of the electromagnetic field.

The technical standards and requirements of the electromagnetic coil of the electromagnetic brake of the existing air jet loom are different from those of the common electromagnetic coil, and the operating personnel need to pause the winding machine for many times to adjust the parameters of the coil, so that the existing winding machine has low efficiency, inconvenient operation, high labor intensity of operators, low automation level and low product percent of pass of the electromagnetic coil. Therefore, how can realize the automatic wire winding of coiling machine certain degree and the simplified operation, the automatic wire reel that counts is listed as rotates the number of turns, reduces intensity of labour, has become the problem that awaits the solution urgently.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a coiling machine can realize automatic wire winding and can the automatic counting wire-wound number of turns, effectively reduces operator intensity of labour.

The embodiment of the utility model is realized like this:

an embodiment of the utility model provides a winding machine, include:

a wire spool;

the driving device is used for driving the wire spool to rotate; and

and the revolution counter is used for recording the number of turns of the wire spool.

Optionally, the device further comprises a controller, wherein the controller is connected with the driving device and is used for controlling the rotation state of the driving device.

Optionally, the emergency stop control system further comprises a pedal emergency stop switch, wherein the pedal emergency stop switch is a normally-off switch, the pedal emergency stop switch is connected in series in the driving device and the controller switch power circuit, and the pedal emergency stop switch is selectively stepped to control the conducting state of the circuit between the driving device and the controller switch power circuit.

Optionally, the edge of the reel has a cable catch for securing a cable.

Optionally, the drive means comprises a motor.

The utility model discloses beneficial effect includes: the automatic wire winding machine has the advantages that the automation of the wire winding machine to a certain degree is realized, the number of turns of the rotating wire winding disc is automatically counted, the labor intensity is reduced, the stability of the equipment is enhanced, and the qualification rate and the production efficiency of products are improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 shows a cross-sectional view of the overall structure according to an embodiment of the present invention.

Icon: 100-a base; 101-a rotating shaft; 200-a motor; 300-a coupler; 400-a bearing bracket; 401-bearing seat; 402-a bearing; 500-wire mold joint; 501-wire spool; 600-revolution counter; 700-counter coupling; 800-pedal scram switch; 900-controller.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

First embodiment

As shown in fig. 1, the winding machine of the present invention is preferably suitable for manufacturing electromagnetic coils of electromagnetic brakes of air-jet looms, and comprises a base 100, a driving device specifically comprising a motor 200, a shaft coupler 300, a bearing frame 400, a rotating shaft 101, a wire mold joint 500, a wire spool 501, a revolution counter 600, a counter shaft coupler 700, a pedal emergency stop switch 800 and a controller 900.

The base 100 is a base of the winding machine, is rectangular in shape, has a certain thickness, and is horizontally placed on an operation table top, and the winding machine can vibrate in the winding process. Preferably, the base 100 is made of steel plate, which is suitable for being fixed on a worktable due to its heavy weight and stable placement, so that the whole winding machine has better mechanical stability. The base 100 is provided with a plurality of through holes having internal threads in a vertical direction for fixedly connecting the motor 200, the bearing bracket 400, the revolution counter 600 and other parts.

Preferably, according to the thickness difference of the base 100, the through hole of the base 100 for fixing the winding machine component can be a concave hole with internal threads, and the depth and the radius of the concave hole are matched with the matched bolt, so that the base 100 can be manufactured more flexibly.

As shown in fig. 1, the motor 200 is fixedly installed at the right end of the base 100, and the motor 200 is detachably connected to the rotating shaft 101 through the coupling 300, that is, one side of the coupling 300 is connected to the rotating shaft 101, and the other side of the coupling 300 is connected to the motor. The arrangement enables the winding machine to adapt to more application scenarios, for example, when the rotating shaft 101 uses different radius specifications as required, the coupling 300 with the matched interface specification can be selected to complete coupling with the motor 200. The motor 200 is connected to the controller 900, and it should be noted that the motor 200 is a speed-adjustable motor, and according to the technical skill of the operator and the different speeds and rhythms required in the winding process, the operator can use the controller 900 to control the rotation speed of the motor 200, so that the wire spool 501 reaches the required angular speed.

Preferably, in other embodiments, the coupling 300 may be configured as an electromagnetic clutch, and friction or engagement between the connecting members is formed by using the superior performance of electromagnetic coupling, so that the transmission of the rotating shaft 101 can be more stable, and the slip protection motor 200 can be used when an overload occurs, thereby improving the reliability of the winding machine.

The bearing housing 400 includes a bearing seat 401 and a bearing 402, and the bearing housing 400 is used for supporting the rotating shaft 101 in a vertical direction to keep it horizontally stable, because the gravity borne by the rotating shaft 101 is considerable when the rotating shaft 101 starts to drive the wire spool 501 to wind wires, so that the supporting frame 400 is required to ensure the stability of the rotating shaft 101, and avoid additional failures.

Preferably, in the winding machine, 2 bearing frames 400 may be provided. Bearing housing 401 is fixedly attached to base 100 and has a vertical internal threaded bore, so that a mating bolt can be conveniently used to pass through the internal threaded bore of bearing housing 400 and the internal threaded bore of base 100 for fastening. The bearing seat 401 and the bearing 402 are fixedly connected, the height positions of the central axis of the bearing 402 and the central axis of the rotating shaft are overlapped, and the bearing 402 is matched with the rotating shaft 101 in size. The rotating shaft 101 horizontally passes through the bearing 402 to the right and is detachably connected with the coupling, and the rotating shaft 101 rotates at the same angular velocity as the motor shaft by driving the coupling 300 to transmit torque through the motor 200 under the support of the bearing frame 400.

The right end of the wire mold joint 500 is connected to the rotating shaft 101 passing through the leftmost bearing bracket 400, and may be fastened by, for example, a bolt and nut structure; the left side of the wire-mode joint 500 is connected to the counter coupling 700. The body of the wire mold connector 500 is used for coupling with the wire spool 501 with different size standards, so that the torque generated by the motor 200 is transmitted to the wire spool 501 to complete the wire winding work. Preferably, the counter coupling 700 may further include a transmission tongue having a retractable structure for connecting the counter coupling 700 and the wire-mold connector 500, so that the counter coupling 700 does not need to be reinstalled each time when the wire spool 501 needs to be frequently replaced, thereby facilitating the use. It should be noted that the design of the wire mold joint 500 as an independent component can be adapted to more application scenarios, and because the specifications of the coupling interfaces of the different wire spools 501 and the wire mold joint 500 are different, the application of the winding machine can be more flexible by separately setting the wire mold joint 500.

In this embodiment, preferably, the wire spool body is a detachable structure, and after the body is detached to become a component, the completed coil can automatically fall off. The wire spool shows for the sheet metal component smoothly, has certain thickness, and its edge is concave structure wire spool 501's edge is provided with a bayonet socket, the bayonet socket bottom with the recess bottom at wire spool 501 edge is held level for wire spool 501 winds the initial cable fixedly.

The revolution counter 600 includes a rotating mechanism and a display screen, the revolution counter 600 is fixedly installed at the left end of the base 100, and the rotating mechanism of the revolution counter 600 is connected to the wire mold connector 500 through the counter coupling 700, thereby achieving the same angular velocity as the wire spool 501. During the winding process of the wire spool 501, the revolution counter 600 can count the number of turns of the coil and display the number of turns on the display screen of the revolution counter 600, so that the function of counting the number of turns of the wire spool automatically is realized. Furthermore, the data such as the cable length of the wound coil can be calculated according to the counted rotation number or the number of turns of the winding disc through physical and mathematical knowledge.

The controller 900 is arranged on the working table and comprises a power switch and a speed regulation knob, the speed regulation knob is used for controlling the speed of the power switch and the motor, and according to the technical requirements and standards of the electromagnetic coil of the electromagnetic brake of the air jet loom, an operator can use the controller to adjust the angular speed of the wire spool 501 in time or temporarily stop rotating to perform other operations in the winding engineering of the winding machine.

In this embodiment, preferably, the winding machine may further include a foot operated emergency stop switch 800, and the foot operated emergency stop switch 800 is disposed below the operation table and connected to the controller 900. The pedal scram switch 800 is a normally-off switch and is connected in series with a switch power circuit of the controller 900, when the switch power of the controller 900 is switched on, the pedal scram switch 800 is in an off state under the condition of no operation, when an operator pedals the switch, the pedal scram switch 800 is switched on, and the winding machine starts to work. When the winding machine needs to be suspended, an operator does not need to go to the controller 900 to manually turn off the switch power supply, only needs to stop applying pressure to the pedal scram switch 800 by foot, the circuit of the winding machine is disconnected, and if the pressure needs to be recovered, the operator can recover the pressure by foot.

Compared with the control of a switching power supply or the control of a speed regulation knob of the traditional controller 900, the efficiency of controlling the start and the stop of the winding machine by the pedal emergency stop switch 800 is higher, and the timeliness is stronger.

Further, the switching power supply of the controller 900 is the first power switch of the winding machine, and the pedal emergency stop switch 800 is the second power switch of the winding machine, so that the winding machine is higher in safety, and only when the controller 900 and the pedal emergency stop switch 800 are simultaneously switched on, the winding machine can start to work, and extra misoperation can be effectively avoided.

The working process of the special table type semi-automatic winding machine for the electromagnetic coil of the electromagnetic brake of the air jet loom in the embodiment is as follows:

firstly, the wire spool 501 is arranged on the wire mold connector 500 and fastened, the counter coupler 700 is arranged, a power switch of the controller 900 is turned on, the speed regulating knob is operated to select the required speed of the wire spool 501, then the foot is stepped on the foot press emergency stop switch 800 to switch on a circuit, and the wire winding machine starts to work; when the winding process needs to be suspended, the foot-operated emergency stop switch 800 treaded by the foot is released, and the winding machine suspends; the stepping of the foot on the pedal quick-stop switch 800 is recovered, and the winding machine continues to work; when the winding is finished, the foot-operated emergency stop switch 800 pressed by the foot is released, then the switch power supply of the controller 900 is turned off, and the winding machine stops working.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A winding machine, comprising:

a wire spool;

the driving device comprises a motor, a coupler, a bearing frame, a rotating shaft and a wire mold joint and is used for driving the wire spool to rotate;

the revolution counter is used for recording the number of turns of the wire spool;

the motor is detachably connected with the rotating shaft through a coupling; one side of the coupler is connected with the rotating shaft, and the other side of the coupler is connected with the motor; the bearing frame is used for supporting the rotating shaft in the vertical direction to keep the rotating shaft horizontally stable; the right end of the wire mold joint is connected with a rotating shaft penetrating through the bearing bracket on the leftmost side; the left side of the wire mold joint is connected with a counter coupler; and the rotating mechanism of the revolution counter is connected with the wire mold joint through the coupler of the counter.

2. The winding machine according to claim 1, further comprising a controller connected to the driving device for controlling a rotation state of the driving device.

3. The winding machine according to claim 2, further comprising a foot operated emergency stop switch, wherein the foot operated emergency stop switch is a normally off switch, and the foot operated emergency stop switch is connected in series with the driving device and the controller switching power supply circuit, and selectively operated to control a conducting state of the circuit between the driving device and the controller switching power supply.

4. The winding machine according to claim 1, wherein the bobbin edge has a cable bayonet for cable retention.

5. A machine according to claim 1, wherein the drive means comprise an electric motor.