CN212014820U

CN212014820U - Full-automatic brush making machine

Info

Publication number: CN212014820U
Application number: CN201922096932.1U
Authority: CN
Inventors: 陈平; 朱峰; 林广文
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-11-25
Filing date: 2019-11-25
Publication date: 2020-11-27
Anticipated expiration: 2029-11-25

Abstract

The utility model is suitable for a system brush technical field provides a full-automatic system brush machine, include: the wire hooking forming device is used for hooking and forming the iron wire in sections and sending the formed iron wire to a specified position; the wool feeding device is used for taking and feeding silk wool; the clamping device is used for clamping the silk wool and the formed iron wire from the designated position A to the wire twisting device; the wire twisting device is used for clamping and rotating two ends of the iron wire to twist and fold the iron wire and fix the wire wool; the electric control device is used for controlling the devices; and a table top for installing the device, the beneficial effects of the utility model are that: the automatic processing of the brush can be realized through the matching of all parts, the production efficiency is high, one brush is used in ten seconds on average, and the requirement on operators is low; and the product has good consistency and stable quality.

Description

Full-automatic brush making machine

Technical Field

The utility model relates to a system brush technical field especially relates to a full-automatic system brush machine.

Background

For common round pipes, cups and other articles, a brush is often used for cleaning the articles.

The brush processingequipment in existing market, the process is separately and complicated, and degree of automation is low, relies on the manual work to go on basically, and is very high to workman technical requirement, and manual operation leads to the brush hair inhomogeneous easily, twists the silk and is not at the center, and production efficiency hangs down the scheduling problem, and the product quality is unstable, leads to the brush quality level uneven.

SUMMERY OF THE UTILITY MODEL

An object of the embodiment of the utility model is to provide a full-automatic system brush machine aims at solving the brush processingequipment in existing market and relies on the manual work to go on basically, problem that degree of automation is low.

The embodiment of the utility model provides a realize like this, a full-automatic system brush machine, include:

the wire hooking forming device is used for hooking and forming the iron wire in sections and sending the formed iron wire to a specified position;

the wool feeding device is used for taking and feeding silk wool;

the clamping device is used for clamping the silk wool and the formed iron wire from the position A to the silk twisting device;

the wire twisting device is used for clamping and rotating two ends of the iron wire to twist and fold the iron wire and fix the wire wool;

the electric control device is used for controlling the devices; and

and the table top is used for mounting the device.

As a further aspect of the present invention: the wire hooking forming device comprises a rack, a wire pressing cylinder, a wire passing wheel, a straight wire wheel, a cutting cylinder and a wire hooking cylinder, wherein the top of the rack is provided with a pair of wire passing wheels for an iron wire to pass through, the top of the rack is also provided with the wire pressing cylinder for adjusting the tension of the iron wire, the lower part of the rack is provided with the wire hooking cylinder, the output end of the wire hooking cylinder is provided with a hook head, the motion direction of the hook head is vertical to the iron wire, the two sides of the stroke position of the hook head are both provided with wire folding wheels, when the iron wire is brought into the space between the wire folding wheels by the hook head, the iron wire is extruded and folded into a V-shaped structure, the rack is also provided with the cutting cylinder corresponding to the wire hooking cylinder and the wire passing wheel, the rack is also provided with the wire clamping wheel above the cutting cylinder for clamping the iron wire, the cutting cylinder is used for cutting the iron wire while the iron wire is brought into the wire by the hook head, and the wire feeding, the bat silk cylinder is used for clapping the fashioned iron wire on the fixed plate, the output at sending a cylinder is installed to the fixed plate, send a cylinder to be used for sending the iron wire on the fixed plate into the assigned position.

As a further aspect of the present invention: collude a forming device still including rack-mounted straight silk cylinder, fixed cylinder and straight silk wheel are located between silk wheel and the thread clamping wheel for carry out straight silk processing to the iron wire, straight silk cylinder is used for driving the iron wire through straight silk wheel.

As a further aspect of the present invention: the wool feeding device comprises a wool bin, a wool feeding plate and a wool pushing plate cylinder, wool is stored in the wool bin, a wool pressing cylinder is mounted on the wool bin, a wool outlet is formed in the bottom of the wool bin, the wool feeding plate is arranged at the bottom of the wool bin, the wool feeding plate is located between the wool and the wool lifting cylinder, a wool feeding plate cylinder is arranged at one side of the wool feeding plate, and the wool feeding plate cylinder is used for driving the wool feeding plate to feed the wool to a position A and located between iron wires; and a wire pressing plate cylinder is further arranged at the position A and used for pressing the wool at the position A.

As a further aspect of the present invention: get the device and include the shelf, get a cylinder, jack catch and lift cylinder, install on the shelf and get a cylinder, get the output position department of a cylinder and install the jack catch, the jack catch is used for pressing from both sides the iron wire of getting position A and the silk hair between the iron wire, still install the lift cylinder on the shelf for the drive jack catch moves to turning round a silk device department.

As a further aspect of the present invention: turn round the silk device including turning round a silk frame, left chuck, right chuck, left servo motor and right servo motor, turn round and install relative left servo motor in position and right servo motor on the silk frame, left cylinder and right cylinder are installed respectively to left side servo motor and right servo motor's output, and left chuck and right chuck are pressed from both sides tightly the iron wire by left cylinder and right cylinder drive respectively.

As a further aspect of the present invention: the mesa includes the support body and sets up platform one deck, the second layer of platform and the displacement workstation on the support body, a plurality of universal wheels are installed to the bottom of support body.

As a further aspect of the present invention: the flying hair shearing device comprises a flying hair cutter frame and a shearing cutter, wherein a cutter head is arranged on the flying hair cutter frame, the cutter head is driven to rotate by a flying hair asynchronous motor through a synchronous belt and is used for trimming and flying hair, and the shearing cutter is driven to move by a telescopic cylinder and is used for shearing iron wires; the fly hair cutting device also comprises a plurality of displacement servo motors which are used for driving the fly hair cutter frame and the cutting knife to have the freedom degrees of movement in a plurality of directions.

Compared with the prior art, the beneficial effects of the utility model are that: the automatic processing of the brush can be realized through the matching of all parts, the production efficiency is high, one brush is used in ten seconds on average, and the requirement on operators is low; and the product has good consistency and stable quality.

Drawings

Fig. 1 is a schematic structural diagram of a full-automatic brush making machine.

Fig. 2 is a side view of fig. 1.

Fig. 3 is a schematic structural view of a filament hooking and forming device in a full-automatic brush making machine.

Fig. 4 is an enlarged view of the structure at I in fig. 3.

Fig. 5 is a schematic structural diagram of the formed iron wire.

Fig. 6 is a schematic structural diagram of a hair feeding device in a full-automatic brush making machine.

Fig. 7 is a schematic structural diagram of a clamping device in a full-automatic brush making machine.

Fig. 8 is a schematic structural diagram of a wire twisting device in a full-automatic brush making machine.

Fig. 9 is a schematic structural diagram of a fly cutting device in a full-automatic brush making machine.

Fig. 10 is a schematic structural view of a table top in a full-automatic brush making machine.

In the drawings: 1-electric control device, 2-wire hooking forming device, 201-frame, 202-wire pressing cylinder, 203-wire passing wheel, 204-wire, 205-straight wire cylinder, 206-fixed cylinder, 207-straight wire wheel, 208-wire clamping wheel, 209-shearing cylinder, 210-wire hooking cylinder, 211-wire feeding cylinder, 212-wire folding wheel, 213-wire beating cylinder, 3-wire feeding device, 301-hair pressing cylinder, 302-hair cabin, 303-hair, 304-wire feeding plate, 305-wire pushing plate cylinder, 306-position A, 307-wire pressing plate cylinder, 308-wire lifting cylinder, 4-clamping device, 401-frame, 402-wire taking cylinder, 403-claw, 404-lifting cylinder and 405-position B, 5-wire twisting device, 501-wire twisting frame, 502-left clamping head, 503-right clamping head, 504-left air cylinder, 505-right air cylinder, 506-left servo motor, 507-right servo motor, 6-fly-hair shearing device, 601-fly-hair asynchronous motor, 602-fly-hair tool rest, 603-displacement servo motor, 604-shearing knife, 605-telescopic air cylinder, 7-table top, 701-first platform layer, 702-second platform layer, 703-displacement workbench and 704-universal wheel.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

The following detailed description is provided for the specific embodiments of the present invention.

As shown in fig. 1, a structure diagram of a full-automatic brush making machine according to an embodiment of the present invention includes a wire hooking forming device 2, a hair feeding device 3, a clamping device 4, a wire twisting device 5, an electric control device 1 and a table top 7, wherein the wire hooking forming device 2 is used for forming an iron wire by hooking the wire in sections and feeding the formed iron wire to a designated position; the wool feeding device 3 is used for taking and feeding wool; the clamping device 4 is used for connecting the silk wool with the formed iron wire so as to enable the silk wool to be distributed in the middle of the iron wire; the wire twisting device 5 is used for clamping and rotating two ends of an iron wire to twist and fold the iron wire and fix wire bristles; the electric control device 1 is used for controlling the devices, and the electric control device 1 is at least provided with a switch, an indicator light, a human-computer interaction interface and other parts; and the table top 7 is used for mounting the device.

In the condition of this embodiment, collude a forming device 2 and segment the iron wire, and collude a shaping to it, collude the iron wire after the shaping of silk and sent into the assigned position, later send hair device 3 to take out the silk hair in step and send into the assigned position, press from both sides and get device 4 and be connected the silk hair with the fashioned iron wire, concretely, it can put into the silk hair between the fashioned iron wire, later turn round silk device 5 and rotate the twister to the fashioned iron wire, fix the silk hair, can accomplish the automatic processing of brush, it passes through the cooperation between each part, can realize the automated processing to the brush, high production efficiency.

As shown in fig. 3 to 5, as a preferred embodiment of the present invention, the wire hooking and forming device 2 includes a frame 201, a wire pressing cylinder 202, a wire passing wheel 203, a straight wire wheel 204, a cutting cylinder 209 and a wire hooking cylinder 210, a pair of wire passing wheels 203 is installed at the top of the frame 201 for passing a wire 204, the wire pressing cylinder 202 is further installed at the top of the frame 201 for adjusting the tension of the wire 204, the wire hooking cylinder 210 is installed at the lower portion of the frame 201, a hook is installed at the output end of the wire hooking cylinder 210, the movement direction of the hook is perpendicular to the wire 204, wire folding wheels 212 are respectively installed at both sides of the stroke position of the hook, when the wire 204 is brought between the wire folding wheels 212 by the hook, the wire 204 is extruded and folded into a V-shaped structure (as shown in fig. 5), the cutting cylinder 209 is further installed between the wire hooking cylinder 210 and the wire passing wheel 203 corresponding to the frame 201, a wire clamping wheel 208 is further mounted above the frame 201 corresponding to the shearing cylinder 209 and used for clamping an iron wire, the shearing cylinder 209 is used for shearing the iron wire 204 while the iron wire 204 is brought by a hook, a wire feeding cylinder 211 and a wire beating cylinder 213 are further mounted on the frame 201, the wire beating cylinder 213 is used for beating the formed iron wire 204 on a fixing plate, the fixing plate is mounted at the output end of the wire feeding cylinder 211, and the wire feeding cylinder 211 is used for feeding the iron wire 204 on the fixing plate into a hair outlet bin (namely, a position A306 in FIG. 3);

in addition, collude a forming device 2 still includes straight wire cylinder 205, fixed cylinder 206 and the straight wire wheel 207 of installing on frame 201, fixed cylinder 206 and straight wire wheel 207 are in and cross between wire wheel 203 and the silk clamping wheel 208 for carry out straight wire to iron wire 204 and handle, straight wire cylinder 205 is used for driving the iron wire and passes through straight wire wheel 207.

In one case of this embodiment, the iron wire 204 is fed from an external device through the wire pressing cylinder 202 and the wire passing wheel 203 into the wire hooking and forming device 2, where the wire pressing wheel is mounted on the output end of the wire pressing cylinder 202 for adjusting the tension of the iron wire 204, the wire passing wheel 203 is used for guiding the movement of the iron wire 204, then the iron wire 204 is fed through the wire clamping wheel 208 and the cutting cylinder 209 into the hook head by the action of the straight wire wheel 207 and the straight wire cylinder 205, the hook head hooks the iron wire 204 and brings the iron wire 204 into between the wire folding wheels 212, at this time, the cutting cylinder 209 is actuated to cut the iron wire 204, the iron wire 204 is folded into a V-shape, the forming is completed, then the wire patting cylinder 213 patts the formed iron wire 204 on the fixing plate, and the wire feeding cylinder 211 is used for feeding the iron wire 204 on the fixing plate into the wire outlet bin.

As shown in fig. 6, as another preferred embodiment of the present invention, the wool feeding device 3 includes a wool bin 302, a wire feeding plate 304 and a wire pushing plate cylinder 305, the wool 303 is stored in the wool bin 302, the wool bin 302 is provided with a wool pressing cylinder 301, the bottom of the wool bin 302 is provided with a wool outlet, the wire feeding plate 304 is arranged in the wool bin 302, the wire feeding plate 304 is located between the wool 303 and the wire lifting cylinder 308, the wire pushing plate cylinder 305 is arranged at a position on one side of the wire feeding plate 304, and the wire pushing plate cylinder 305 is used for driving the wire feeding plate 304 to feed the wool 303 into the wool outlet bin communicated with the wool outlet and located between the iron wires 204; and a wire pressing plate cylinder 307 is further installed at the wool outlet bin and used for pressing the wool 303 in the wool outlet bin so as to reset the wire pushing plate cylinder 305 and the wire feeding plate 304.

In one case of the embodiment, the wool pressing cylinder 301 acts to compact the wool 303 in the wool bin 302, then the wool pushing plate cylinder 305 acts to drive the wool feeding plate 304 to move, the wool 303 is taken out from the wool outlet at the bottom of the wool bin 302 and is fed into the wool outlet bin, at this time, the wool 303 is located between the V-shaped iron wires 204, then the wool pressing plate cylinder 307 acts to press the wool 303 between the iron wires 204, at this time, the wool pushing plate cylinder 305 acts to reset, and the wool feeding plate 304 is driven to reset by the wool lifting cylinder 308.

As shown in fig. 7, as another preferred embodiment of the present invention, the gripping device 4 includes a frame 401, a wire taking cylinder 402, a claw 403 and a lifting cylinder 404, the frame 401 is provided with the wire taking cylinder 402, the claw 403 is installed at an output end position of the wire taking cylinder 402, the claw 403 is used for gripping the iron wire 204 in the hair bin and the hair 303 between the iron wires 204, and the frame 401 is further provided with the lifting cylinder 404 for driving the claw 403 to move to the twisting device 5.

In one case of this embodiment, the wire taking cylinder 402 moves to drive the claw 403 to enter the hair outlet bin, then the claw 403 moves to clamp the wire 204 and the hair 303 between the wires 204, then the wire taking cylinder 402 moves again to drive the claw 403 to exit, and then the lifting cylinder 404 drives the claw 403 to move to the wire twisting device 5, specifically, the position B405 shown in fig. 7.

As shown in fig. 8, as another preferred embodiment of the present invention, the wire twisting device 5 includes a wire twisting frame 501, a left chuck 501, a right chuck 503, a left servo motor 506 and a right servo motor 507, the wire twisting frame 501 is provided with the left servo motor 506 and the right servo motor 507 which are opposite in position, the output ends of the left servo motor 506 and the right servo motor 507 are respectively provided with a left air cylinder 504 and a right air cylinder 505, and the left chuck 501 and the right chuck 503 are respectively driven by the left air cylinder 504 and the right air cylinder 505 to clamp the iron wire 204.

In one aspect of this embodiment, the two ends of the iron wire 204 are respectively clamped by the left chuck 501 and the right chuck 503, and then the left servomotor 506 and the right servomotor 507 synchronously output power to drive the iron wire 204, and the iron wire 204 is tightened like a twist to fix the bristles 303.

As shown in fig. 9, as another preferred embodiment of the present invention, the present invention further includes a fly cutting device 6, the fly cutting device 6 includes a fly cutter holder 602 and a cutting knife 604, a cutter head is installed on the fly cutter holder 602, the cutter head is driven by a fly asynchronous motor 601 through a synchronous belt to rotate for fly operation of the silk 303, the cutting knife 604 is driven by a telescopic cylinder 605 to move for trimming the silk 303; the fly cutting device 6 further comprises a plurality of displacement servo motors 603 for driving the fly cutter holder 602 and the cutting blade 604 to have a plurality of degrees of freedom of movement in multiple directions.

Specifically, the fly cutting device 6 is arranged at the wire twisting device 5 and used for performing fly and cutting operations on the twisted hairbrush, the fly asynchronous motor 601 drives the cutter head to rotate through the synchronous belt, the cutter head can fly the hairbrush 303 and perform left and right hair trimming on the hairbrush; similarly, when the brush is cut, the telescopic cylinder 605 drives the cutting knife 604 to lift to a set position, the cutting knife 604 starts to cut the silk floss 303, and finally the left chuck 501 and the right chuck 503 are loosened to transport the finished brush into the turnover box. The fly cutter holder 602 and the cutter 604 have a plurality of degrees of freedom of movement in a plurality of directions due to the provision of the displacement servo motor 603, but here, of course, the screw, guide rail, and other components built in the fly cutting device 6 are not illustrated, and the displacement servo motor 603 is actually a servo screw mechanism.

As shown in fig. 10, as another preferred embodiment of the present invention, the table top 7 includes a frame body, and a platform first layer 701, a platform second layer 702 and a displacement table 703 which are arranged on the frame body, and a plurality of universal wheels are installed at the bottom of the frame body.

In one embodiment of the present invention, the displacement table 703 is used to mount the fly cutting device 6, and the displacement table 703 has a plurality of degrees of freedom and is capable of cooperating with the displacement servo motor 603 in the fly cutting device 6 to perform fly and cutting, so that it is necessary to adjust the positions of the fly cutter holder 602 and the cutting blade 604 to perform fly and cutting in practical use.

The embodiment of the utility model provides a full-automatic brush making machine, it is through the cooperation between each part, can realize the automated processing to the brush, production efficiency is high, one brush in ten seconds on average, the requirement to operating personnel is low; and the product has good consistency and stable quality.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a full-automatic system brush machine which characterized in that includes: the wire hooking forming device is used for hooking and forming the iron wire in sections and sending the formed iron wire to a specified position; the wool feeding device is used for taking and feeding silk wool; the clamping device is used for clamping the silk wool and the formed iron wire from the designated position A to the wire twisting device; the wire twisting device is used for clamping and rotating two ends of the iron wire to twist and fold the iron wire and fix the wire wool; the electric control device is used for controlling the devices; and a table top for mounting the device.

2. The full-automatic brush making machine according to claim 1, wherein the wire hooking forming device comprises a frame, a wire pressing cylinder, a wire passing wheel, a straight wire wheel, a cutting cylinder and a wire hooking cylinder, a pair of wire passing wheels is installed at the top of the frame for an iron wire to pass through, the wire pressing cylinder is also installed at the top of the frame for adjusting the tension of the iron wire, the wire hooking cylinder is installed at the lower part of the frame, a hook head is installed at the output end of the wire hooking cylinder, the motion direction of the hook head is perpendicular to the iron wire, the wire folding wheels are respectively arranged at two sides of the stroke position of the hook head, when the iron wire is brought into the space between the wire folding wheels by the hook head, the iron wire is extruded and folded into a V-shaped structure, the cutting cylinder is further arranged between the frame and the wire passing wheel, and a wire clamping wheel is further installed above the frame and the cutting cylinder for clamping the iron wire, the cutting cylinder is used for cutting off the iron wire when the iron wire is brought into by the eave tile, still install in the frame and send a cylinder and clap a cylinder, clap a cylinder and be used for clapping the fashioned iron wire on the fixed plate, the output at a cylinder is installed to the fixed plate, send a cylinder and be used for sending the iron wire on the fixed plate into out the hair storehouse in.

3. The full-automatic brush making machine according to claim 2, wherein the wire hooking and forming device further comprises a straight wire cylinder, a fixed cylinder and a straight wire wheel which are arranged on the frame, the fixed cylinder and the straight wire wheel are arranged between the wire passing wheel and the wire clamping wheel and are used for conducting straight wire processing on the iron wires, and the straight wire cylinder is used for driving the iron wires to pass through the straight wire wheel.

4. The full-automatic brush making machine according to claim 2, wherein the bristle feeding device comprises a bristle bin, a filament feeding plate and a filament feeding plate cylinder, bristles are stored in the bristle bin, a bristle pressing cylinder is mounted on the bristle bin, a bristle outlet and a filament lifting cylinder are arranged at the bottom of the bristle bin, a filament feeding plate is arranged at the bottom of the bristle bin, the filament feeding plate is located between the bristles and the filament lifting cylinder, a filament feeding plate cylinder is arranged at one side of the filament feeding plate, and the filament feeding plate cylinder is used for driving the filament feeding plate to feed the bristles to a specified position and located between iron wires; and the wool outlet bin is also provided with a wire pressing plate cylinder and a wire lifting cylinder which are used for pressing and lifting the wool in the wool outlet bin so as to reset the wire pushing plate cylinder and the wire feeding plate.

5. The full-automatic brush making machine according to claim 4, wherein the clamping device comprises a frame, a wire taking cylinder, a clamping jaw and a lifting cylinder, the wire taking cylinder is installed on the frame, the clamping jaw is installed at an output end position of the wire taking cylinder, the clamping jaw is used for clamping iron wires at a specified position and hair between the iron wires, and the lifting cylinder is further installed on the frame and used for driving the clamping jaw to move to a wire twisting device.

6. The full-automatic brush making machine according to claim 1, wherein the wire twisting device comprises a wire twisting frame, a left chuck, a right chuck, a left servo motor and a right servo motor, the wire twisting frame is provided with the left servo motor and the right servo motor which are opposite in position, the output ends of the left servo motor and the right servo motor are respectively provided with a left air cylinder and a right air cylinder, and the left chuck and the right chuck are respectively driven by the left air cylinder and the right air cylinder to clamp the iron wire.

7. The full-automatic brush making machine according to claim 1, wherein the table top comprises a frame body, a first platform layer, a second platform layer and a displacement workbench, wherein the first platform layer, the second platform layer and the displacement workbench are arranged on the frame body, and a plurality of universal wheels are mounted at the bottom of the frame body.

8. The full-automatic brush making machine according to claim 4, 5 or 6, further comprising a fly cutting device, wherein the fly cutting device comprises a fly cutter frame and a cutting knife, a cutter head is mounted on the fly cutter frame, the cutter head is driven to rotate by a fly asynchronous motor through a synchronous belt and is used for performing fly trimming operation on a brush blank, and the cutting knife is driven to move by a telescopic cylinder and is used for cutting a brush iron wire; the fly hair cutting device also comprises a plurality of displacement servo motors which are used for driving the fly hair cutter frame to have freedom degrees of movement in a plurality of directions.