CN114747865A - Full-automatic spiral brush making machine - Google Patents

Full-automatic spiral brush making machine Download PDF

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Publication number
CN114747865A
CN114747865A CN202210595940.4A CN202210595940A CN114747865A CN 114747865 A CN114747865 A CN 114747865A CN 202210595940 A CN202210595940 A CN 202210595940A CN 114747865 A CN114747865 A CN 114747865A
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CN
China
Prior art keywords
group
metal wire
mechanical chuck
wire
bristle
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Pending
Application number
CN202210595940.4A
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Chinese (zh)
Inventor
陈智坚
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Guangzhou Wisdom Cnc Technology Co ltd
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Guangzhou Wisdom Cnc Technology Co ltd
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Application filed by Guangzhou Wisdom Cnc Technology Co ltd filed Critical Guangzhou Wisdom Cnc Technology Co ltd
Priority to CN202210595940.4A priority Critical patent/CN114747865A/en
Publication of CN114747865A publication Critical patent/CN114747865A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • A46D3/05Machines for inserting or fixing bristles in bodies for fixing the bristles between wires, tapes, or the like
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D9/00Machines for finishing brushes
    • A46D9/02Cutting; Trimming

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Brushes (AREA)

Abstract

The application relates to a full-automatic spiral brush system brush machine includes: the machine comprises a machine table, wherein a threading group is arranged on the machine table, a first mechanical chuck is arranged on the threading group, and a metal wire is arranged on the first mechanical chuck in a penetrating manner; the threading group is used for threading a metal wire for manufacturing the spiral brush on the first mechanical chuck; the threading group is provided with a wire group which leads the metal wire to penetrate into the first mechanical chuck; the thread penetrating group is also provided with a scissors group for cutting off the metal thread; a sliding winding group is arranged on one side opposite to the first mechanical chuck and used for twisting the metal wire into a folded wire; a bristle clamping group and a bristle box group connected with the bristle clamping group are arranged beside the first mechanical chuck, the bristle box group provides bristles for the bristle clamping group, and the bristle clamping group provides bristles for the metal wire; and a fly cutter group is arranged on one side opposite to the bristle clamping group and used for repairing bristles. This full-automatic spiral brush system brush machine's simple structure, occupation space is little to distribute in succession between every process, do not need manual operation, the steady quality of production, production efficiency is high.

Description

Full-automatic spiral brush making machine
Technical Field
The application relates to the technical field of brush making equipment, in particular to a full-automatic spiral brush making machine.
Background
A brush is a long or elliptic tool with handle for removing dirt or applying ointment, which is made of wool, palm, plastic wire, metal wire, etc. Brushes, also known as brush brushes, are divided into industrial and domestic brushes, according to the field of their use, which are commonly used for cleaning circular pipes or cups and the like.
However, when making the brush, need system brush machine to make, its mechanical structure of current system brush machine is complicated, the wholeness between each part is relatively poor, can produce great noise in the course of the work, and the life of each part is short, holistic flocking effect is relatively poor, and in the production line of making this type of brush, the process is separately and complicated, rely on the manual work completely, it is very high to workman technical requirement, manual operation leads to the brush hair inhomogeneous easily, the silk of twisting is not at the center, the product quality is unstable, the accurate size of uncontrollable, there are production efficiency low and increase intensity of labour shortcoming.
Disclosure of Invention
In order to overcome the problem that exists among the correlation technique, this application provides a full-automatic spiral brush system brush machine, and the process is continuous and simple, does not need manual operation, and the steady quality of product, production efficiency is high.
This application first aspect provides a full-automatic spiral brush system brush machine, includes: the device comprises a machine table, a wire penetrating group and a wire guiding mechanism, wherein the wire penetrating group is arranged on the machine table, a first mechanical chuck is arranged on the wire penetrating group, and a metal wire penetrates through the first mechanical chuck; the threading group is used for threading the metal wire for manufacturing the spiral brush on the first mechanical chuck; the threading group is provided with a wire group which guides the metal wire to penetrate into the first mechanical chuck; the thread penetrating group is also provided with a scissors group for cutting the metal thread; a sliding winding group is arranged on one side opposite to the first mechanical chuck and used for twisting the metal wire into a folded wire; a bristle clamping group and a bristle box group connected with the bristle clamping group are arranged beside the first mechanical chuck, the bristle box group provides bristles for the bristle clamping group, and the bristle clamping group provides the bristles for the metal wire; and a fly cutter group is arranged on one side opposite to the bristle clamping group, and the fly cutter group repairs the bristles.
Preferably, a base is arranged on the sliding winding group, a guide rail is arranged below the base, and the base slides on the guide rail.
Preferably, the sliding winding group is provided with a second mechanical chuck, and the second mechanical chuck is arranged opposite to the first mechanical chuck and is matched with the first mechanical chuck to rotatably screw the metal wire into a stranded wire.
Preferably, a slide rail is arranged on the threading group, and the lead group is arranged on the slide rail and slides on the slide rail.
Preferably, a needle cylinder is arranged on the wire group, the metal wire is arranged on the needle cylinder in a penetrating mode, and the needle cylinder penetrates the metal wire into the first mechanical chuck.
Preferably, the first mechanical chuck is provided with a clamping arm, the clamping arm is provided with a threading hole, the needle cylinder penetrates the metal wire into the threading hole, and the second mechanical chuck extends into the space between the clamping arms to clamp the metal wire.
Preferably, a bottom plate is arranged on the bristle clamping group, a rotary cylinder is connected to the bottom plate, the rotary cylinder rotates the bottom plate to drive the bristle clamping group to rotate, and the bristle clamping group clamps the bristles from the bristle box group and then rotates the bristles to the metal wire, and clamps the bristles to the metal wire.
Preferably, the scissors group is located above the first mechanical chuck, the scissors group is provided with pneumatic scissors, a sliding cylinder and a telescopic cylinder, the sliding cylinder controls the pneumatic scissors to slide to the first mechanical chuck, and the telescopic cylinder controls the pneumatic scissors to cut off the metal wire.
Preferably, the bristle box group is provided with a bristle pushing block, and the bristle pushing block pushes the bristles out of the bristle box to wait for the bristle clamping group to clamp.
The application provides in a second aspect a method of use of a full-automatic spiral brush making machine, comprising:
step 1, a controller controls a metal wire to penetrate into a wire group from a threading group, and whether the metal wire penetrates successfully is detected;
step 2, after the metal wire is successfully threaded into the lead group, the metal wire is threaded into a needle cylinder; the wire group slides towards the first mechanical chuck on the slide rail of the wire penetrating group;
step 3, inserting the needle cylinder into the first mechanical chuck, penetrating the metal wire into the first mechanical chuck, and withdrawing the needle cylinder from the first mechanical chuck;
step 4, the controller controls a second mechanical chuck to move towards the first mechanical chuck, and the second mechanical chuck clamps the metal wire in the first mechanical chuck and moves away from the first mechanical chuck;
step 5, pushing out the bristles by a bristle box group, clamping the bristles by the bristle clamping group, rotating the bristles to the direction of the metal wire, and clamping the bristles to the metal wire;
step 6, the first mechanical chuck and the second mechanical chuck rotate in opposite directions simultaneously to twist the metal wire into a strand;
step 7, moving the fly cutter group to the brush hair position to trim the brush hair;
step 8, cutting the metal wire at the first mechanical chuck by a cutter group;
and 9, loosening the metal wire by the second mechanical chuck, and finishing brush making by the spiral brush.
The technical scheme provided by the application can comprise the following beneficial effects: this full-automatic spiral brush system brush machine's simple structure, occupation space is little to distribute in succession between every process, do not need manual operation, the steady quality of production, production efficiency is high.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
Drawings
The foregoing and other objects, features and advantages of the application will be apparent from the following more particular descriptions of exemplary embodiments of the application as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the application.
FIG. 1 is a schematic structural diagram of a fully automatic spiral brush making machine according to an embodiment of the present disclosure;
FIG. 2 is a schematic structural diagram of a threading set of a full-automatic spiral brush making machine according to an embodiment of the present disclosure;
FIG. 3 is a schematic structural diagram of a shear set of a fully automatic spiral brush making machine according to an embodiment of the present disclosure;
FIG. 4 is a schematic structural diagram of a sliding winding set of a full-automatic spiral brush making machine according to an embodiment of the present disclosure;
FIG. 5 is a schematic structural diagram of a bristle clamping set of a fully automatic spiral brush making machine according to an embodiment of the present disclosure;
fig. 6 is a schematic flow chart of a method for using a full-automatic spiral brush manufacturing machine according to an embodiment of the present application.
The attached drawings are as follows:
a machine table 1; a metal wire 11;
a threading group 2; a bottom plate 21; a fixing plate 22; a perforation 23; a slide rail 24; a first rotating shaft 25; a first rotating electrical machine 26; a first mechanical chuck 27; a clamp arm 271; a threading hole 272; a holding space 273; a stay wire group 28; a thread take-up head 281;
a scissor set 3; pneumatic scissors 31; a slide cylinder 32; a telescopic cylinder 33;
a hair box group 4; a hair pushing block 41;
a sliding winding group 5; a base 51; a guide rail 52; the second rotating electrical machine 53; a second mechanical chuck 54;
a lead group 6; a needle cylinder 61; a cutting block 62;
a fly cutter group 7;
a hair clamping group 8; a mounting plate 81; a rotary cylinder 82; a hair clip 83; a robot arm 84;
and a controller 9.
Detailed Description
Preferred embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present application have been illustrated in the accompanying drawings, it should be understood that the present application may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
It should be understood that although the terms "first," "second," "third," etc. may be used herein to describe various information, these information should not be limited to these terms. These terms are only used to distinguish one type of information from another. For example, first information may also be referred to as second information, and similarly, second information may also be referred to as first information, without departing from the scope of the present application. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
The technical solutions of the embodiments of the present application are described in detail below with reference to the accompanying drawings.
Referring to fig. 1, a full-automatic spiral brush making machine includes: the machine table 1 is provided with a threading group 2, a scissor group 3, a hair box group 4, a sliding winding group 5, a lead group 6, a hair flying knife group 7, a hair clamping group 8 and a controller 9. The threading set 2 is used for threading the metal wire 11 for manufacturing the spiral brush to wait for manufacturing. The scissors assembly 3 is used to cut the metal wire 11. The brush box group 4 provides brush hairs for manufacturing the spiral brush. The sliding winding group 5 twists the metal wire 11 into a strand or twisted wire to form a spiral brush model. The wire group 6 helps the metal wire 11 to penetrate into the threading group 2, thereby improving the production efficiency. The fly cutter set 7 trims the bristles on the metal wire 11, adjusts the bristles to a proper length, and trims the bristles flat. The bristle clamping group 8 plugs the bristle clamp 83 in the bristle box group 4 onto the metal wire 11 to make a spiral brush. The controller 9 is used for receiving information fed back by various modules, processing related information and providing instructions for the execution of the modules. For example, it is detected whether the wire group 6 penetrates the metal wire 11, the mechanism is normal, and the machine is started. For example, the length of the wire 11 is controlled according to the stroke of the wire group 6, and the wire 11 is cut to produce a spiral brush having an appropriate length. Such as controlling the sliding distance of the sliding winding group 5 to control the length of the spiral brush, controlling the rotation speed and rotation time of the sliding winding group 5 to control the twisting of the wire 11 into a strand.
Referring to fig. 1, 2 and 5, the threading group 2 is fixed on the machine platform 1, and the threading group 2 is provided with a bottom plate 21, and the bottom plate 21 is fixed on the machine platform 1. The bottom plate 21 is connected to a fixing plate 22, and the fixing plate 22 is provided with a through hole 23 and a slide rail 24. In this embodiment, the fixing plate 22 is disposed perpendicular to the bottom plate 21, and the fixing plate 22 is disposed above the bottom plate 21. The bottom plate 21 is disposed parallel to a horizontal plane, the fixing plate 22 is disposed perpendicular to the horizontal plane, and the sliding rail 24 is disposed perpendicular to the horizontal plane for the components on the sliding rail 24 to slide up and down. The through hole 23 is provided with a first rotating shaft 25, one end of the first rotating shaft 25 is connected with a first rotating motor 26, the other end is connected with a first mechanical chuck 27, and the metal wire 11 is arranged on the first mechanical chuck 27 in a penetrating way. The threading group 2 is used for threading the metal wire 11 for making the spiral brush on the first mechanical chuck 27. The first mechanical chuck 27 is provided with a clamping arm 271, the clamping arm 271 is provided with a threading hole 272, and the metal wire 11 is threaded in the threading hole 272 and can slide in the threading hole 272. The first rotating motor 26 controls the first rotating shaft 25 to rotate, thereby rotating the first mechanical chuck 27 to twist the wire 11 on the first mechanical chuck 27 into a strand.
Referring to fig. 1 and 2, the wire guide set 6 guides the wire 11 through the first mechanical jaw 27 to improve the accuracy and efficiency of threading. The wire group 6 is disposed on the slide rail 24 of the threading group 2, and can slide up and down on the slide rail 24, so as to conveniently thread the metal wire 11 into the threading hole 272, and the length of the metal wire 11 can be controlled by the stroke of the wire group 6 on the slide rail 24. The wire group 6 is provided with a needle cylinder 61, a cutting block 62 connected with the needle cylinder 61, and a metal wire 11 is inserted in the needle cylinder 61. The needle cylinder 61 is used for guiding the metal wire 11 to penetrate into the threading hole 272, and the cutting block 62 is used for cutting the metal wire 11 on the wire group 6, controlling the length of the metal wire 11 and forming a spiral brush with proper length. The metal wire 11 arranged on the wire group 6 is penetrated on the needle cylinder 61, the wire group 6 slides downwards on the slide rail 24, the needle cylinder 61 is moved to the first mechanical chuck 27, the needle cylinder 61 is inserted into the threading hole 272 of the clamping arm 271, and one end of the metal wire 11 is fixed on the clamping arm 271; the wire group 6 slides upward on the slide rail 24, the needle cylinder 61 exits the threading hole 272, and the metal wire 11 is threaded in the threading hole 272.
Referring to fig. 1, 2 and 3, the sliding winding set 5 is fixed on the machine table 1 and is arranged opposite to the threading set 2 for twisting the metal wire 11 into a strand. The sliding winding set 5 is provided with a base 51, a guide rail 52 is arranged below the base 51, the guide rail 52 is fixed on the machine table 1, and the base 51 slides on the guide rail 52. The sliding winding group 5 is provided with a second rotating motor 53 and a second mechanical chuck 54, which second mechanical chuck 54 is arranged opposite to said first mechanical chuck 27 and cooperates therewith to rotate the wire 11 into strands. In this embodiment, the first mechanical chuck 27 and the second mechanical chuck 54 are located on the same horizontal plane. After the threading of the first mechanical jaw 27 is completed, the opposite grip arms 271 are opened to form a grip space 273, and the wire 11 is threaded into the grip space 273. The second chuck 54 extends into the holding space 273 to grip the wire 11 and push it out, thereby tightening the wire 11 and controlling the length of the spiral brush by controlling the distance of the outward pulling and the backward pulling according to the instruction of the controller 9. When the sliding winding set 5 stops sliding, the bristles are stuffed, and after the stuffing is completed, the first rotating motor 26 and the second rotating motor 53 respectively control the first mechanical chuck 27 and the second mechanical chuck 54 to rotate in opposite directions, so as to twist the metal wire 11 into a strand, thereby forming the spiral brush.
Referring to fig. 1 and 2 and 5, the bristle clamping group 8, located laterally of the first mechanical jaw 27, facilitates clamping of the bristle clamp 83 to the wire 11. The hair clamping set 8 is provided with a mounting plate 81, the mounting plate 81 is connected with a rotary cylinder 82, and the rotary cylinder 82 can rotate the mounting plate 81 by 180 degrees to drive the hair clamping set 8 to rotate. The bristle clamping group 8 can be made to rotate the bristles clamped from the bristle box group 4 onto the wire 11 and to tighten the bristle clamp 83 onto the wire 11. The structure is simple, the space occupied by the hair clamping mode is small, and the machine is convenient to miniaturize. The mounting plate 81 is provided with a bristle clip 83 and a manipulator 84, the bristle clip 83 is used for clamping bristles, and the manipulator 84 is used for grasping the metal wire 11 so as to clamp the bristles onto the metal wire 11. In this embodiment, the mounting plate 81 is provided with a hair clip 83, and the two opposite sides of the hair clip 83 are respectively provided with a manipulator 84, and the manipulators 84 can extend and contract on the two sides of the hair clip 83, so that the clamping wire 11 can be conveniently withdrawn from the clamping action.
Referring to fig. 1 and 2, a thread supporting set 28 is further disposed on the fixing plate 22 of the threading set 2 corresponding to one side of the first mechanical chuck 27, a thread supporting head 281 is disposed in the thread supporting set 28, when the manipulator 84 of the bristle clamping set 8 grasps the metal wire 11, the thread supporting head 281 supports two sections of metal wires 11 that are overlapped together into an accommodating space, the bristle clamp 83 plugs bristles into the accommodating space, the thread supporting head 281 retreats from the accommodating space to reset, the bristles are plugged into the metal wire 11, the bristle clamp 83 resets, the first mechanical chuck 27 and the second mechanical chuck 54 rotate simultaneously, and the metal wire 11 is twisted into a folded thread.
Referring to fig. 1 and 2, 5, the hair box set 4 provides bristles for the hair clamping set 8, located on one side of the hair clamping set 8, which hair clamping set 8 provides the bristles for the wire 11. This hair box group 4 is equipped with and pushes away hair piece 41, pushes away hair piece 41 and pushes away the hair box with the brush hair and waits that the hair presss from both sides the hair group 8 clamp and get, and this kind pushes away the hair side formula rate of accuracy height, and the simple structure of use, work efficiency is higher simultaneously. In this embodiment, the bristle clamp 83 in the bristle clamping group 8 is taken out by the bristle clamp 83 pushed out of the bristle box, after clamping, the rotary cylinder 82 drives the mounting plate 81 to rotate 180 degrees, so as to rotate the bristles onto the metal wire 11, the manipulator 84 penetrates into the metal wire 11 and clamps the metal wire 11, the bristle clamp 83 is pushed out, the first mechanical chuck 27 and the second mechanical chuck 54 rotate simultaneously, so as to twist the metal wire 11 into a folded wire, and the manipulator 84 exits from the position of the metal wire 11.
Referring to fig. 1, 2 and 5, the fly cutter set 7 is located at the opposite side of the bristle clamping set 8 and fixed on the machine table 1, and after the bristle clamping set 8 exits from the metal wire 11, the fly cutter set 7 enters the range of the metal wire 11 to repair the bristles on the metal wire 11 and trim the bristles to a required length. After the bristle of the fly cutter group 7 is finished, the fly cutter group is withdrawn from the range of the metal wire 11 and reset.
Referring to fig. 1, 2 and 3, the trimmed metal wire 11 is cut by the scissors group 3, and the spiral brushing is completed. The scissors assembly 3 is fixed on the fixing plate 22 of the threading assembly 2 for cutting the metal wire 11. The scissor assembly 3 is positioned above the first mechanical jaw 27 and shears the wire 11 outside the first mechanical jaw 27. The scissors group 3 is provided with pneumatic scissors 31, a sliding cylinder 32 and a telescopic cylinder 33, the sliding cylinder 32 controls the pneumatic scissors 31 to slide to the first mechanical chuck 27, the telescopic cylinder 33 controls the pneumatic scissors 31 to cut the metal wire 11, and after the metal wire 11 is cut, the scissors group 3 resets.
Referring to fig. 1 and 6, a method for using a full-automatic spiral brush making machine includes:
step 1, the controller 9 controls the metal wire 11 to penetrate into the lead group 6 from the threading group 2, and detects whether the metal wire 11 penetrates successfully. The metal wire 11 on the frame extends into the wire group 6 through the wire group 2, the controller 9 detects whether the metal wire 11 successfully penetrates into the wire group 6, and after the successful penetration is detected, the wire group 6 is started.
Step 2, the metal wire 11 is successfully threaded into the wire guiding group 6, and the metal wire 11 is successfully threaded into the needle cylinder 61, and the wire guiding group 6 slides on the sliding rail 24 of the threading group 2 and slides towards the first mechanical chuck 27. The wire group 6 can slide up and down on the slide rail 24 of the threading group 2, and when the wire 11 is successfully threaded into the wire group 6, the wire group 6 pulls the wire 11 to slide down. The needle cylinder 61 of the wire group 6 inserts the metal wire 11 into the threading hole 272 of the first mechanical chuck 27, one end of the metal wire 11 is fixed on the first mechanical chuck 27, and the needle cylinder 61 is withdrawn and reset.
Step 3, the needle cylinder 61 penetrates the metal wire 11 into the first mechanical chuck 27, and the controller 9 controls the second mechanical chuck 54 to move towards the first mechanical chuck 27, wherein the first mechanical chuck 27 and the second mechanical chuck 54 are on the same horizontal plane. The sliding winding set 5 slides on the guide rail 52 in the direction of the threading set 2, and the second mechanical chuck 54 extends into the threading hole 272 of the first mechanical chuck 27, i.e., into the clamping space 273 between the clamping arms 271, and clamps the metal wire 11. In some embodiments, the opening direction of the gripping arm 271 of the first mechanical gripper 27 and the opening direction of the gripping arm 271 of the second mechanical gripper 54 form an angle to facilitate gripping and withdrawing the wire 11. After the second mechanical chuck 54 grips the metal wire 11, it moves outward for a certain distance according to the instruction of the controller 9, and forms a spiral brush with a certain length.
Step 4, the second mechanical chuck 54 grips the metal wire 11 in the first mechanical chuck 27, the second mechanical chuck 54 moves away from the first mechanical chuck 27, and the wire group 6 cuts the metal wire 11. The controller 9 controls the cutting block 62 of the wire set 6 to cut a length of the wire 11 to form a spiral brush of a suitable length.
And 5, pushing out the bristles by the bristle box group 4, clamping the bristles by the bristle clamping group 8, rotating the bristles to the direction of the metal wire 11, and tightly clamping the bristle clamp 83 on the metal wire 11. The bristle pushing block 41 of the bristle box group 4 pushes out bristles in the bristle box, the bristle clamp 83 of the bristle clamping group 8 takes the pushed-out bristle clamp 83, and after the bristles are clamped, the rotary air cylinder 82 rotates the mounting plate 81 for 180 degrees to plug the clamped bristles into the metal wire 11. The manipulator 84 extends out towards the metal wire 11 to clamp the metal wire 11, the wire supporting head 281 supports the metal wires 11 at two ends to form an accommodating space, the bristles are filled in the accommodating space, then the wire supporting head 281 resets, and the manipulator 84 clamps the bristles in the metal wire 11.
Step 6, the first mechanical chuck 27 and the second mechanical chuck 54 rotate in opposite directions simultaneously to twist the metal wire 11 into a strand. The first mechanical chuck 27 and the second mechanical chuck 54 rotate in opposite directions at the same time to twist the bristle-clipped wire 11 into a strand.
And 7, moving the flying knife group 7 to the brush hair position to trim the brush hair. At the same time, the fly cutter group 7 trims the bristles twisted into strands, leaving the appropriate length.
And 8, cutting the metal wire 11 at the first mechanical chuck 27 by the cutter group 3. The trimmed strands are cut by the cutter group 3 to form the spiral brush.
And 9, loosening the metal wire 11 by the second mechanical chuck 54, and finishing the brush making by the spiral brush.
This full-automatic spiral brush system brush machine's simple structure, occupation space is little to continuous distribution does not need manual operation between every process, the steady quality of production, and production efficiency is high. The controller 9 controls the length of the metal wire 11 by using the stroke of the wire group 6 and the sliding distance of the sliding winding group 5, so as to realize the accurate control of the size of the spiral brush. The first mechanical chuck 27 and the second mechanical chuck 54 are rotated simultaneously so that the twisted filaments of the strands are centered and the quality of the product is stabilized. In addition, the bristle box group 4 is used for pushing bristles and the bristle clamping group 8 is used for clamping bristles, and the bristle flying cutter group 7 is used for trimming the bristles, so that the bristles are uniform and stable in quality.
Having described embodiments of the present application, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen in order to best explain the principles of the embodiments, the practical application, or improvements made to the technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.

Claims (10)

1. The utility model provides a full-automatic spiral brush system brush machine which characterized in that includes:
the device comprises a machine table, a wire penetrating group and a wire guiding mechanism, wherein the wire penetrating group is arranged on the machine table, a first mechanical chuck is arranged on the wire penetrating group, and a metal wire penetrates through the first mechanical chuck; the threading group is used for threading the metal wire for manufacturing the spiral brush on the first mechanical chuck;
the threading group is provided with a wire group which guides the metal wire to penetrate into the first mechanical chuck;
the thread penetrating group is also provided with a scissors group for cutting the metal thread;
a sliding winding group is arranged on one side opposite to the first mechanical chuck and used for twisting the metal wire into a folded wire;
a bristle clamping group and a bristle box group connected with the bristle clamping group are arranged beside the first mechanical chuck, the bristle box group provides bristles for the bristle clamping group, and the bristle clamping group provides the bristles for the metal wire;
and a fly cutter group is arranged on one side opposite to the bristle clamping group, and the fly cutter group repairs the bristles.
2. The full-automatic spiral brush making machine according to claim 1, wherein: the sliding winding group is provided with a base, a guide rail is arranged below the base, and the base slides on the guide rail.
3. The full-automatic spiral brush making machine according to claim 1, wherein: the sliding winding group is provided with a second mechanical chuck, and the second mechanical chuck and the first mechanical chuck are oppositely arranged and are mutually matched to rotatably screw the metal wire into a strand.
4. The full-automatic spiral brush making machine according to claim 1, wherein: the threading group is provided with a slide rail, and the guide wire group is arranged on the slide rail and slides on the slide rail.
5. A fully automatic spiral brush making machine according to claim 3, wherein: the wire group is provided with a needle cylinder, the metal wire penetrates through the needle cylinder, and the needle cylinder penetrates the metal wire into the first mechanical chuck.
6. The full-automatic spiral brush making machine according to claim 5, wherein: the first mechanical chuck is provided with a clamping arm, the clamping arm is provided with a threading hole, the needle cylinder penetrates the metal wire into the threading hole, and the second mechanical chuck extends into the space between the clamping arms to clamp the metal wire.
7. The full-automatic spiral brush making machine according to claim 1, wherein: the bottom plate is arranged on the bristle clamping group, the rotating cylinder is connected onto the bottom plate, the rotating cylinder rotates the bottom plate to drive the bristle clamping group to rotate, and the bristle clamping group clamps the bristles from the bristle box group and then rotates the bristles onto the metal wire, so that the bristles are clamped onto the metal wire.
8. The full-automatic spiral brush making machine according to claim 1, wherein: the scissors group is located above the first mechanical chuck, the scissors group is provided with pneumatic scissors, a sliding cylinder and a telescopic cylinder, the sliding cylinder controls the pneumatic scissors to slide to the first mechanical chuck, and the telescopic cylinder controls the pneumatic scissors to cut off the metal wire.
9. The full-automatic spiral brush system brush machine of claim 1, characterized in that: the bristle box group is equipped with and pushes away the hair piece, it will to push away the bristle box and wait to press from both sides the hair group clamp and get by the hair piece.
10. A method of using a fully automatic spiral brush making machine according to any one of claims 1 to 9, comprising:
step 1, a controller controls a metal wire to penetrate into a wire group from a threading group, and whether the metal wire penetrates successfully is detected;
step 2, after the metal wire is successfully penetrated into the lead group, the metal wire is penetrated into a needle cylinder; the wire group slides towards the first mechanical chuck on the slide rail of the wire penetrating group;
step 3, inserting the needle cylinder into the first mechanical chuck, penetrating the metal wire into the first mechanical chuck, and withdrawing the needle cylinder from the first mechanical chuck;
step 4, the controller controls a second mechanical chuck to move towards the first mechanical chuck, and the second mechanical chuck clamps the metal wire in the first mechanical chuck and moves away from the first mechanical chuck;
step 5, pushing out the bristles by a bristle box group, clamping the bristles by the bristle clamping group, rotating the bristles to the direction of the metal wire, and clamping the bristles to the metal wire;
step 6, the first mechanical chuck and the second mechanical chuck rotate in opposite directions simultaneously to twist the metal wire into a strand;
step 7, moving the fly cutter group to the brush hair position to trim the brush hair;
step 8, cutting the metal wire at the first mechanical chuck by a cutter group;
and 9, loosening the metal wire by the second mechanical chuck, and finishing brush making by the spiral brush.
CN202210595940.4A 2022-05-30 2022-05-30 Full-automatic spiral brush making machine Pending CN114747865A (en)

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CN202210595940.4A CN114747865A (en) 2022-05-30 2022-05-30 Full-automatic spiral brush making machine

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110811130A (en) * 2019-11-25 2020-02-21 陈平 Full-automatic brush making machine
CN112369801A (en) * 2020-11-20 2021-02-19 陈平 Spiral cotton brush manufacturing equipment
CN212574440U (en) * 2020-03-26 2021-02-23 陈平 Novel full-automatic spiral brush system brush machine of two copper wires
CN112773082A (en) * 2021-01-26 2021-05-11 深圳市康德工业控制技术有限公司 All-in-one machine for manufacturing twisted wire brush and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110811130A (en) * 2019-11-25 2020-02-21 陈平 Full-automatic brush making machine
CN212574440U (en) * 2020-03-26 2021-02-23 陈平 Novel full-automatic spiral brush system brush machine of two copper wires
CN112369801A (en) * 2020-11-20 2021-02-19 陈平 Spiral cotton brush manufacturing equipment
CN112773082A (en) * 2021-01-26 2021-05-11 深圳市康德工业控制技术有限公司 All-in-one machine for manufacturing twisted wire brush and manufacturing method thereof

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