CN211983769U - Position optimizing mechanism for washboard of YJ27 filter tip assembler - Google Patents

Position optimizing mechanism for washboard of YJ27 filter tip assembler Download PDF

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Publication number
CN211983769U
CN211983769U CN202020467805.8U CN202020467805U CN211983769U CN 211983769 U CN211983769 U CN 211983769U CN 202020467805 U CN202020467805 U CN 202020467805U CN 211983769 U CN211983769 U CN 211983769U
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CN
China
Prior art keywords
washboard
fixedly connected
shaft
cylinder
smoke exhaust
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Expired - Fee Related
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CN202020467805.8U
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Chinese (zh)
Inventor
郭子国
刘宏
吕宁
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Ningbo Haishu Shuohua Machinery Manufacturing Co ltd
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Ningbo Haishu Shuohua Machinery Manufacturing Co ltd
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Priority to CN202020467805.8U priority Critical patent/CN211983769U/en
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Publication of CN211983769U publication Critical patent/CN211983769U/en
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Abstract

The utility model discloses a YJ27 filter plug assembler washboard position optimization mechanism, including transmission system, the wheel system of discharging fume, washboard system, pick out system and cylinder system, transmission system one side fixed connection wheel system one side of discharging fume, transmission system is close to the wheel system bottom of discharging fume and is provided with the washboard system, washboard system bottom fixed connection cylinder system one side, cylinder system top fixed connection transmission system bottom, transmission system one side is close to washboard system bottom fixed connection pick out system one side. This YJ27 filter tip assembler washboard position optimization mechanism is through smoke exhaust wheel and the solenoid valve that sets up, and the back is accomplished in the installation, and the power of smoke exhaust wheel passes through the driving gear, transition gear, and driven gear drives, and the Y10 valve of unit is connected to on the cylinder for the rising and the decline of control washboard, and the Y31 valve of unit is connected to on the solenoid valve, can be to starting and shutting down the waste cigarette that the transition period produced and the no filter cigarette that has been blown together with it is rejected on the cigarette wheel.

Description

Position optimizing mechanism for washboard of YJ27 filter tip assembler
Technical Field
The utility model relates to a tobacco machinery equipment technical field specifically is a YJ27 filter plug assembler washboard position optimization mechanism.
Background
The existing Protos70 and ZJ17 cigarette making and tipping unit consists of three parts, namely a feeding and slivering machine, a rolling and forming machine and a filter tipping machine, wherein the filter tipping machine mainly has the function of making double-length cigarettes, filter sticks, tipping paper, glue and other materials transmitted by the cigarette making machine into 'cigarette groups', and qualified cigarettes are finally formed through the processes of twisting, cutting, turning around, waste removing and the like. The waste rejecting process refers to that all cigarettes which are detected to be unqualified by a detection system (air leakage and ventilation inspection), a cigarette end scanning and filter tip loss monitor are finally rejected at a rejecting valve of a waste rejecting drum wheel after passing through a cigarette rubbing wheel, a laser punching device (option), a transition wheel, a secondary cutting wheel, a head dropping wheel, a detection wheel and the like.
In recent years, with the prosperity of the market of medium and fine tobacco products, the medium and fine tobacco products are actively pushed out by all large and medium cigarettes, in order to ensure the ventilation and the suction resistance of the medium and fine cigarettes, the tipping paper needs to be pre-perforated or on-line laser perforation, wherein the holes of the pre-perforated tipping paper are easily blocked by the mouth-connecting glue, so the on-line laser perforation device is a necessary option for the production of the fine tobacco in Protos70 and ZJ17 type cigarette making machines.
As mentioned above, the filter lost cigarettes of Protos70 and ZJ17 cigarette making machine sets are rejected after passing through a laser perforating device, which causes laser to directly strike on cigarette paper and tobacco shreds, and is easy to smolder or open fire, thus causing safety accidents, and therefore, optimization is needed urgently.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a YJ27 filter plug assembler washboard position optimization mechanism to solve the problem that provides among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a YJ27 filter tip assembler washboard position optimization mechanism, includes transmission system, smoke exhaust wheel system, washboard system, picks out system and cylinder system, transmission system one side fixed connection smoke exhaust wheel system one side, transmission system is close to smoke exhaust wheel system bottom and is provided with the washboard system, washboard system bottom fixed connection cylinder system one side, cylinder system top fixed connection transmission system bottom, transmission system one side is close to washboard system bottom fixed connection picks out system one side.
The transmission system comprises a box body, a cover plate, a driving gear and a transition gear, wherein one side of the box body is movably connected with one side of the driving gear, the driving gear is meshed with the transition gear, one side of the transition gear is movably connected with the box body, and one side of the box body is fixedly connected with one side of the cover plate.
The smoke exhaust wheel system comprises a driven gear, a flange, a bearing, a shaft, a smoke exhaust wheel and a shaft sleeve, the flange is movably connected with the shaft, one end of the shaft is fixedly connected with the driven gear, the other end of the shaft is fixedly connected with the smoke exhaust wheel, and the shaft is close to the shaft sleeve fixedly connected with one side of the smoke exhaust wheel.
The washboard system comprises a first rotating arm, a screw, a key and a washboard, the key and the screw are arranged at the bottom of the first rotating arm, the first rotating arm is fixedly connected with one end of the air cylinder system through the key and the screw, and the top of the first rotating arm is fixedly connected with the bottom of the washboard.
The rejecting system comprises a first support, a plate, a connecting rod and an electromagnetic valve, wherein one side of the first support is fixedly connected with one side of the connecting plate, the plate is close to one side of the first support which is fixedly connected with the electromagnetic valve, and the electromagnetic valve is fixedly connected with two ends of the connecting rod.
The air cylinder system comprises a base, a bearing sleeve, a driving shaft, a pin shaft, an air cylinder, a second support, a connecting rod and a second rotating arm, wherein the middle of the air cylinder is fixedly connected with one end of the pin shaft, the other end of the pin shaft is in clearance fit with the bottom of the second support, one end of the air cylinder is fixedly connected with one end of the connecting rod, the other end of the connecting rod is fixedly connected with one end of the driving shaft, the driving shaft is movably connected with an inner ring of the bearing sleeve, and an outer.
Preferably, the transition gears are provided with five and meshed with each other.
Preferably, the cover plate is provided with a movable hole, the movable hole is sleeved at one end of the shaft, and the driven gear is meshed with the transition gear.
Preferably, a bearing is arranged between the shaft and the flange, the shaft is in interference fit with the inner ring of the bearing, and the outer ring of the bearing is in interference fit with the flange.
Preferably, the driving shaft is fixedly connected with the bottom of the first rotating arm through a key and a screw, the washboard and the second rotating arm are provided with screws, and the washboard is fixedly connected with the top of the second rotating arm through screws.
Preferably, the number of the electromagnetic valves is three, and the three electromagnetic valves are fixedly connected through connecting rods.
Compared with the prior art, the beneficial effects of the utility model are that:
1. this YJ27 filter tip assembler washboard position optimization mechanism is through the smoke exhaust wheel and the solenoid valve that set up, the installation is accomplished the back, the power of smoke exhaust wheel passes through the driving gear, transition gear, driven gear drives, the Y10 valve of unit is connected to on the cylinder, be used for controlling rising and the decline of washboard, the Y31 valve of unit is connected to on the solenoid valve, can be to starting and stopping the exhaust fume that the transition period produced and the no filter cigarette that has been blown together pick it out on the cigarette wheel, avoid it to get into laser perforating device.
2. The rubbing board position optimizing mechanism of the YJ27 filter tip assembler has the advantages that the rubbing board position optimizing mechanism is reliable in operation, the problem that cigarettes of a Protos70 and ZJ17 type cigarette making and connecting unit with a laser perforating device are smoldered or exposed fire can be effectively solved, meanwhile, the rubbing and connecting process is changed from the rubbing and connecting completed in the rising process of the original cigarettes to the rubbing and connecting completed in the falling process, the rubbing and connecting quality of the cigarettes is favorably improved, and the rubbing board is more convenient to maintain after the position is optimized.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the transmission system of the present invention;
FIG. 3 is a perspective view of the smoke exhaust wheel system of the present invention;
FIG. 4 is a perspective view of the washboard system of the present invention;
FIG. 5 is a perspective view of the removing system of the present invention;
fig. 6 is a perspective view of the cylinder system of the present invention.
In the figure: the device comprises a transmission system 1, a smoke exhaust wheel system 2, a washboard system 3, a rejecting system 4, a cylinder system 5, a box 6, a cover plate 7, a driving gear 8, a transition gear 9, a driven gear 10, a flange 11, a bearing 12, a shaft 13, a smoke exhaust wheel 14, a shaft sleeve 15, a first rotating arm 16, a screw 17, a key 18, a washboard 19, a first support 20, a plate 21, a connecting rod 22, an electromagnetic valve 23, a base 24, a bearing sleeve 25, a driving shaft 26, a pin shaft 27, a cylinder 28, a second support 29, a connecting rod 30 and a second rotating arm 31.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a YJ27 filter tip assembler washboard position optimization mechanism, includes transmission system 1, exhaust wheel system 2, washboard system 3, pick out system 4 and cylinder system 5, transmission system 1 one side fixed connection exhaust wheel system 2 one side, transmission system 1 is close to exhaust wheel system 2 bottom and is provided with washboard system 3, washboard system 3 bottom fixed connection cylinder system 5 one side, cylinder system 5 top fixed connection transmission system 1 bottom, transmission system 1 one side is close to washboard system 3 bottom fixed connection pick out system 4 one side.
Transmission system 1 includes box 6, apron 7, driving gear 8 and transition gear 9, one side swing joint driving gear 8 one side in the box 6, driving gear 8 meshing transition gear 9, 9 one side swing joint boxes 6 of transition gear, transition gear 9 is provided with five, and intermeshing, 6 one side fixed connection apron 7 one side of box, the movable hole has been seted up to apron 7, the movable hole cover spiale 13 one end, driven gear 10 meshing transition gear 9.
The smoke exhaust wheel system 2 comprises a driven gear 10, a flange 11, a bearing 12, a shaft 13, a smoke exhaust wheel 14 and a shaft sleeve 15, wherein the flange 11 is movably connected with the shaft 13, the bearing 12 is arranged between the shaft 13 and the flange 11, the shaft 13 is in interference fit with an inner ring of the bearing 12, an outer ring of the bearing 12 is in interference fit with the flange 11, one end of the shaft 13 is fixedly connected with the driven gear 10, the other end of the shaft 13 is fixedly connected with the smoke exhaust wheel 14, and one side of the shaft 13, close to the smoke exhaust wheel.
The washboard system 3 comprises a first rotating arm 16, a screw 17, a key 18 and a washboard 19, the key 18 and the screw 17 are arranged at the bottom of the first rotating arm 16, the first rotating arm 16 is fixedly connected with one end of the air cylinder system 5 through the key 18 and the screw 17, and the top of the first rotating arm 16 is fixedly connected with the bottom of the washboard 19.
The rejecting system 4 comprises a first support 20, a plate 21, a connecting rod 22 and three electromagnetic valves 23, wherein one side of the first support 20 is fixedly connected with one side of the connecting plate 21, the plate 21 is close to one side of the first support 20 which is fixedly connected with the electromagnetic valve 23, the electromagnetic valves 23 are fixedly connected with two ends of the connecting rod 22, and the three electromagnetic valves 23 are fixedly connected through the connecting rod 22.
The cylinder system 5 comprises a base 24, a bearing sleeve 25, a driving shaft 26, a pin 27, a cylinder 28, a second bracket 29, a connecting rod 30 and a second rotating arm 31, wherein the middle part of the cylinder 28 is fixedly connected with one end of the pin 27, the other end of the pin 27 is in clearance fit with the bottom of the second bracket 29, one end of the cylinder 28 is fixedly connected with one end of the connecting rod 30, the other end of the connecting rod 30 is fixedly connected with one end of the driving shaft 26, the driving shaft 26 is movably connected with the inner ring of the bearing sleeve 25, the outer ring of the bearing sleeve 25 is fixedly connected with the bottom of the base 24, the driving shaft 26 is fixedly connected with the bottom of the first rotating arm 16 through a key 18 and a screw 17, a washboard 19 and the second rotating arm 31 are provided with screws, the washboard 19 is fixedly connected with the top of the second rotating arm 31 through screws, after the installation is completed, the power of the smoke, the device is used for controlling the ascending and descending of the washboard 19, a Y31 valve of the machine set is connected to the electromagnetic valve 23, the waste cigarettes produced in the transition period of starting and stopping and the blown filter-free cigarettes can be removed on the washboard wheel, the device is prevented from entering the laser perforating device, the device is reliable in operation, the problem of smoldering or naked fire of cigarettes of Protos70 and ZJ17 type cigarette making and connecting machine sets with the laser perforating device can be effectively solved, meanwhile, the twisting and connecting process is changed from the twisting and connecting completed in the ascending of the original cigarettes to the twisting and connecting completed in the descending of the original cigarettes, the cigarette twisting and connecting quality is improved, the washboard maintenance is more convenient after the position is optimized, the existing position space of the machine set is utilized, a gear mechanism is adopted, the power input shaft of the original machine set is utilized, the washboard 19 and the smoke exhaust wheel 14 can be moved to the 5 o 'clock direction from the original 7 o' clock direction, and the actions of the waste cigarettes produced in the transition period of starting and stopping and the blown filter, and after the rubbing and connecting process is finished, the tobacco leaves are removed from the tobacco rubbing wheel.
In use, the power of the smoke exhaust wheel 14 is driven by the driving gear 8, the transition gear 9 and the driven gear 10, the Y10 valve of the machine set is connected to the air cylinder 28 and used for controlling the ascending and descending of the washboard 19, and the Y31 valve of the machine set is connected to the electromagnetic valve 23 and can remove waste smoke generated in the transition period of starting and stopping and the non-filter cigarettes which are blown together from the smoke exhaust wheel.
In conclusion, the position optimizing mechanism of the YJ27 filter tip assembler washboard is provided with the smoke exhaust wheel 14 and the electromagnetic valve 23, after the installation is completed, the power of the smoke exhaust wheel 14 is driven by a driving gear 8, a transition gear 9 and a driven gear 10, a Y10 valve of the machine set is connected to the air cylinder 28 and used for controlling the ascending and descending of the washboard 19, a Y31 valve of the machine set is connected to the electromagnetic valve 23, can remove the waste cigarettes generated in the transitional period of starting and stopping and the blown filter-free cigarettes on the cigarette rolling wheel to avoid the waste cigarettes from entering the laser perforating device, the device has reliable operation, can effectively solve the problem of smoldering or open fire of cigarettes of a Protos70 and ZJ17 cigarette making machine set which are provided with the laser perforating device, meanwhile, the twisting process is changed from the twisting of the original cigarettes in the ascending process to the twisting in the descending process, the twisting quality of the cigarettes is improved, and the twisting plate is more convenient to maintain after the position is optimized.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a YJ27 filter plug assembler washboard position optimization mechanism, includes transmission system (1), smoke exhaust wheel system (2), washboard system (3), picks out system (4) and cylinder system (5), its characterized in that: one side of the transmission system (1) is fixedly connected with one side of the smoke exhaust wheel system (2), a washboard system (3) is arranged on the transmission system (1) close to the bottom of the smoke exhaust wheel system (2), the bottom of the washboard system (3) is fixedly connected with one side of a cylinder system (5), the top of the cylinder system (5) is fixedly connected with the bottom of the transmission system (1), and one side of the transmission system (1) close to the bottom of the washboard system (3) is fixedly connected with one side of the rejecting system (4);
the transmission system (1) comprises a box body (6), a cover plate (7), a driving gear (8) and a transition gear (9), one side in the box body (6) is movably connected with one side of the driving gear (8), the driving gear (8) is meshed with the transition gear (9), one side of the transition gear (9) is movably connected with the box body (6), and one side of the box body (6) is fixedly connected with one side of the cover plate (7);
the smoke exhaust wheel system (2) comprises a driven gear (10), a flange (11), a bearing (12), a shaft (13), a smoke exhaust wheel (14) and a shaft sleeve (15), the flange (11) is movably connected with the shaft (13), one end of the shaft (13) is fixedly connected with the driven gear (10), the other end of the shaft (13) is fixedly connected with the smoke exhaust wheel (14), and one side, close to the smoke exhaust wheel (14), of the shaft (13) is fixedly connected with the shaft sleeve (15);
the washboard system (3) comprises a first rotating arm (16), a screw (17), a key (18) and a washboard (19), the key (18) and the screw (17) are arranged at the bottom of the first rotating arm (16), the first rotating arm (16) is fixedly connected with one end of the air cylinder system (5) through the key (18) and the screw (17), and the top of the first rotating arm (16) is fixedly connected with the bottom of the washboard (19);
the rejecting system (4) comprises a first support (20), a plate (21), a connecting rod (22) and an electromagnetic valve (23), one side of the first support (20) is fixedly connected with one side of the connecting plate (21), the plate (21) is close to one side of the first support (20) and fixedly connected with the electromagnetic valve (23), and the electromagnetic valve (23) is fixedly connected with two ends of the connecting rod (22);
cylinder system (5) include base (24), bearing housing (25), drive shaft (26), round pin axle (27), cylinder (28), second support (29), connecting rod (30) and second rocking arm (31), cylinder (28) middle part fixed connection round pin axle (27) one end, round pin axle (27) other end clearance fit second support (29) bottom, cylinder (28) one end fixed connection connecting rod (30) one end, connecting rod (30) other end fixed connection drive shaft (26) one end, drive shaft (26) swing joint bearing housing (25) inner circle, bearing housing (25) outer lane fixed connection base (24) bottom.
2. The rubbing board position optimizing mechanism of YJ27 filter tipper according to claim 1, wherein: the transition gears (9) are provided with five gears and are meshed with each other.
3. The rubbing board position optimizing mechanism of YJ27 filter tipper according to claim 1, wherein: the cover plate (7) is provided with a movable hole, one end of the shaft (13) is sleeved with the movable hole, and the driven gear (10) is meshed with the transition gear (9).
4. The rubbing board position optimizing mechanism of YJ27 filter tipper according to claim 1, wherein: a bearing (12) is arranged between the shaft (13) and the flange (11), the shaft (13) is in interference fit with an inner ring of the bearing (12), and an outer ring of the bearing (12) is in interference fit with the flange (11).
5. The rubbing board position optimizing mechanism of YJ27 filter tipper according to claim 1, wherein: the driving shaft (26) is fixedly connected with the bottom of the first rotating arm (16) through a key (18) and a screw (17), the washboard (19) and the second rotating arm (31) are provided with screws, and the washboard (19) is fixedly connected with the top of the second rotating arm (31) through screws.
6. The rubbing board position optimizing mechanism of YJ27 filter tipper according to claim 1, wherein: the number of the electromagnetic valves (23) is three, and the three electromagnetic valves (23) are fixedly connected through connecting rods (22).
CN202020467805.8U 2020-04-02 2020-04-02 Position optimizing mechanism for washboard of YJ27 filter tip assembler Expired - Fee Related CN211983769U (en)

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Application Number Priority Date Filing Date Title
CN202020467805.8U CN211983769U (en) 2020-04-02 2020-04-02 Position optimizing mechanism for washboard of YJ27 filter tip assembler

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Application Number Priority Date Filing Date Title
CN202020467805.8U CN211983769U (en) 2020-04-02 2020-04-02 Position optimizing mechanism for washboard of YJ27 filter tip assembler

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114343233A (en) * 2022-01-21 2022-04-15 江苏中烟工业有限责任公司 Starting control system and control method of twisting device of cigarette assembler

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114343233A (en) * 2022-01-21 2022-04-15 江苏中烟工业有限责任公司 Starting control system and control method of twisting device of cigarette assembler
CN114343233B (en) * 2022-01-21 2024-05-03 江苏中烟工业有限责任公司 Starting control system and control method for rubbing device of cigarette tipping machine

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