CN211960535U - Multistage stockline system for large-scale farm - Google Patents
Multistage stockline system for large-scale farm Download PDFInfo
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- CN211960535U CN211960535U CN202020281408.1U CN202020281408U CN211960535U CN 211960535 U CN211960535 U CN 211960535U CN 202020281408 U CN202020281408 U CN 202020281408U CN 211960535 U CN211960535 U CN 211960535U
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- 239000000463 material Substances 0.000 claims abstract description 102
- 238000012544 monitoring process Methods 0.000 claims description 20
- 238000004891 communication Methods 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000004904 shortening Methods 0.000 abstract description 3
- 238000009395 breeding Methods 0.000 description 7
- 230000001488 breeding effect Effects 0.000 description 7
- 238000005265 energy consumption Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 244000144977 poultry Species 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000004148 unit process Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000037406 food intake Effects 0.000 description 1
- 235000012631 food intake Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000005195 poor health Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The utility model provides a scale plant uses multistage stockline system, poor stability, influence place overall arrangement technical problem that appear when the purpose is solved current automatic feeding device and is applied to scale plant. This stockline system includes: the feeding device comprises a first-level stockline for connecting the material tower and the target colony house, a second-level stockline for connecting the target colony house and each feeding unit, and a third-level stockline for connecting each feeding groove in each fence in the feeding unit to feed. The utility model adopts the mode of multi-stage stockline relay conveying, which is beneficial to shortening the conveying distance of each stage of stockline, thereby lightening the operation load of the equipment, improving the operation stability of the equipment, prolonging the service life and reducing the investment cost of the project; meanwhile, the assembly among a plurality of material lines is more flexible, the applicability is strong, and the limitation on the layout in the farm is less.
Description
Technical Field
The utility model belongs to the technical field of the automatic production technique of breeding and specifically relates to a scale plant uses multistage stockline system is related to.
Background
With the continuous improvement of the breeding technology and the production level in China, the livestock and poultry breeding industry is rapidly developed and continuously enlarged in scale, and the problems of low production efficiency, poor health condition of animals, serious non-point source pollution and the like are also exposed. Therefore, in recent years, China is dedicated to promote the transformation of the breeding industry to large-scale operation.
The large-scale farm adopts a standardized colony house to carry out centralized production on livestock and poultry. Although the occupied area is wide, the device is limited by the performance of the existing facilities and equipment, and when the site layout is built or later modified, the elbow is quite large. Especially when carrying out overall arrangement or transformation installation to automatic feeding system, because current stockline is difficult to keep stable operating condition and carries out long distance transport, consequently, must set up the material tower near the colony house, increased the overall arrangement or transformed the degree of difficulty.
Disclosure of Invention
To the above situation, for overcoming prior art's defect, the utility model provides a scale plant uses multistage stockline system has solved poor stability, influence technical problem such as place overall arrangement that appear when current automatic feeding device is applied to scale plant.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a scale plant uses multistage stockline system, includes: the material tower is used for storing feed; the first-level stockline is used for transferring the feed from the feed tower to a target colony house in a farm; the second-level stockline is used for transferring the feed from the first-level stockline to each feeding unit in the target colony house; the third grade stockline is used for transferring the feed from the second grade stockline to each column of feeding grooves in the target feeding unit; the primary material line is communicated with a material tower feed opening through a primary buffer hopper; the secondary stockline is communicated with a primary stockline discharging opening through a secondary buffer hopper; the third-level stockline is communicated with a discharge port of the second-level stockline.
The utility model discloses a fodder orientation in the one-level stockline will expect the tower is carried to near target colony house, carries the fodder to each raise unit department in the target colony house by second grade stockline relay one-level stockline again, finally, carries the fodder to each fence by tertiary stockline relay second grade stockline and gives up the manger plate in. The adoption of a multi-stage stockline relay conveying mode is beneficial to shortening the conveying distance of each stage of stockline, thereby lightening the operation load of equipment, improving the operation stability of the equipment, prolonging the service life and reducing the project investment cost; meanwhile, the assembly among a plurality of material lines is more flexible, the applicability is strong, and the limitation on the layout in the farm is less.
Furthermore, a first-level stockline of the stockline system adopts a packing auger stockline; and the secondary material line and the tertiary material line adopt plug disc material lines.
The first-level stockline of the utility model adopts an auger structure, can efficiently convey the feed in the material tower to the vicinity of a target colony house with lower investment cost and smaller occupied area, and realizes the re-mixing of the feed in the conveying process; the secondary stockline adopts a plug disc type structure, can convey the feed to the tertiary stockline in a milder and more accurate mode, avoids the blockage at the stockline relay position, and can convey the feed to the target breeding unit of the target colony house at lower energy consumption and higher regulation level; the three-level stockline also adopts a plug disc type structure, and can cover each hurdle in the feeding unit in a flexible wiring mode.
Further, this stockline system still includes: the secondary buffer hopper level indicator is arranged in the secondary buffer hopper and used for monitoring the volume of the feed in the secondary buffer hopper; the blanking sensor is arranged at each blanking port of the secondary material line and used for monitoring the blanking condition of the blanking port; the trough material level sensor is arranged in a tail end fence food-shed trough corresponding to the third-level material line and used for monitoring the volume of feed in the trough; the control device is used for regulating and controlling the working states of the primary stockline, the secondary stockline and the tertiary stockline; wherein, the secondary buffer hopper level indicator, the blanking sensor and the manger level sensor are respectively in communication connection with the control device; the control device is also in control connection with the driving units of the first-level, second-level and third-level stocklines.
The utility model discloses well second grade stockline has the important function of holding down as middle conveying unit. On one hand, a secondary buffer hopper level meter is additionally arranged at a position, from a starting point of the secondary stockline, for receiving the feed in the primary stockline to the secondary buffer hopper, so as to monitor the feed amount in the hopper in real time, and send monitoring data to a control device, so as to analyze and judge the conveying condition of the feed in the secondary stockline, thereby automatically regulating and controlling the driving units for starting and stopping the primary and secondary stocklines, avoiding the occurrence of material blockage and improving the running stability of the system; on the other hand, the department installs the unloading sensor additional in order to monitor the second grade stockline unloading condition at the second grade stockline and accepts each tertiary stockline, and with monitoring data transmission to controlling means, carry out data analysis and judge by it, thereby automatic regulation and control opens and stops the drive unit of tertiary stockline, avoid equipment idle running for a long time in order to practice thrift the energy consumption, reduce cost, simultaneously, cooperation tail end fence gives up trough level sensor's monitoring data, accomplish by controlling means that whole fence gives up the drive unit of automatic shutdown one, two, tertiary stockline after the free feeding trough of food intake throws the material.
The utility model discloses mainly utilize the sensing monitoring data of second grade stockline upper and lower material department, can coordinate the regulation and control to the operating condition of one, two, tertiary stockline through controlling means to the steady operation of system has been guaranteed to less energy consumption.
Further, the control device of the stockline system comprises: the signal acquisition unit is respectively in communication connection with the secondary buffer hopper level indicator, the blanking sensor and the trough level sensor and is used for acquiring, recording and sending data information; the control unit is in communication connection with the signal acquisition unit and is in control connection with the driving units of the first-level, second-level and third-level stocklines; wherein, signal acquisition unit includes: the first-level signal acquisition unit is in communication connection with the second-level buffer hopper level indicator; the secondary signal acquisition unit is in communication connection with the blanking sensor and the trough level sensor; the first-level signal acquisition unit is arranged at the first-level stockline, and the second-level signal acquisition unit is arranged at the target colony house.
The utility model arranges the signal acquisition unit nearby in the related equipment or building, which is favorable for the stability of data transmission and is convenient for wiring, installation and maintenance; meanwhile, the control unit is independently arranged so as to provide a better operating environment, thereby prolonging the service life and ensuring the regulation and control stability.
Furthermore, a plurality of adjacent feeding units in the same target colony house of the stockline system share one secondary signal acquisition unit, and a plurality of adjacent target colony houses share one control unit.
The utility model discloses under the prerequisite of guaranteeing data transmission stability and automatic regulation and control stability, through the sharing of second grade signal acquisition unit and the control unit, be favorable to reducing investment cost.
Furthermore, the control unit of the stockline system is provided with a data module which is communicated with the Ethernet to transmit data to the intelligent terminal, so that a user can conveniently carry out remote monitoring and maintenance.
Furthermore, the stockline system also comprises a material tower level indicator which is arranged in the material tower and used for monitoring the volume of the feed in the material tower; the primary buffer hopper level indicator is arranged in the primary buffer hopper and used for monitoring the volume of the feed in the primary buffer hopper; wherein, material tower charge level indicator and one-level buffer fill charge level indicator all are connected with one-level signal acquisition unit communication. The control unit judges the blanking condition of the material tower according to the data information of the material tower level indicator and the first-level buffer hopper level indicator, so that the conveying efficiency of the first-level, second-level and third-level material lines can be adjusted.
Further, this stockline system still includes: the stockline excess material tee joint is used for discharging excess materials in the stockline; the excess material level sensor is used for monitoring the volume of excess materials of the stockline; the stockline excess material tee joint is arranged at the rear end of the secondary stockline; the excess material level sensor is arranged at the excess material tee joint and is in communication connection with the primary signal acquisition unit.
The utility model discloses a clout tee bend and clout material level sensor that add at second grade stockline rear end can effectively avoid unnecessary fodder to get into the second grade stockline circulation again in the second grade stockline and the energy loss that leads to.
The utility model adopts the mode of multi-stage stockline relay conveying, which is beneficial to shortening the conveying distance of each stage of stockline, thereby lightening the operation load of the equipment, improving the operation stability of the equipment, prolonging the service life and reducing the investment cost of the project; meanwhile, the assembly among a plurality of material lines is more flexible, the applicability is strong, and the limitation on the layout in the farm is less.
The utility model mainly utilizes the sensing monitoring data of the feeding and discharging positions of the second-level material line, and can coordinate and regulate the working states of the first-level, second-level and third-level material lines through the control device, and the regulation and control are simple and accurate, thereby being beneficial to ensuring the operation stability of the system; and the monitoring equipment is distributed and centralized, and is convenient to maintain. The stable and coordinated operation of the first-level material line, the second-level material line and the third-level material line is matched with the application of a residual material tee joint and a residual material level sensor at the rear end of the second-level material line, so that the circulation of residual materials in the line and the idle running of the material line are avoided, and the energy consumption is saved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of a partial structure according to an embodiment of the present invention.
Fig. 3 is a schematic view of a connection structure of a control device according to an embodiment of the present invention.
Reference numerals: 0. the material tower comprises a material tower body, 11.12 primary material lines, 110 primary buffer hoppers, 21.22 secondary material lines, 210 secondary buffer hoppers, 30-39.40-49 tertiary material lines, 5 residual material tee joints, 61 driving units of the primary material lines, 62 driving units of the secondary material lines, 63 driving units of the tertiary material lines, 70 control units, 71 primary signal acquisition units, 721 auxiliary material 725 secondary signal acquisition units, 82 secondary buffer hopper material level meters, 83 blanking sensors, 84 trough material level sensors, 85 residual material level sensors and 91.92 target pens. 93. Feeding unit, 94 hurdle.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the embodiments of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the embodiments of the present invention.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
The following disclosure provides many different embodiments or examples for implementing different configurations of embodiments of the invention. In order to simplify the disclosure of embodiments of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit embodiments of the present invention. Furthermore, embodiments of the present invention may repeat reference numerals and/or reference letters in the various examples for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, the embodiment of the utility model provides a scale plant uses multistage stockline system, include:
a material tower 0 for storing feed;
and the number of the first and second groups,
and third-level material lines 30-39 and 40-49 which are used for respectively transferring the feed from the second- level material lines 21 and 22 to the feed troughs of the barns 94 in the target feeding unit and are of plug disc type structures.
In this embodiment, the farm includes 2 target pens 91 and 92, each of which has 10 feeding units arranged in parallel, and each of the feeding units includes several pens. The material tower 0 is arranged on one side of a horizontal center line of the farm, the lengths of the first- level material lines 11 and 12 are selected according to the positions of the target colony houses 91 and 92, the trend of the first-level material lines is determined, and the blanking ends of the first-level material lines are close to the corresponding target colony houses, so that the problem of layout limitation between the existing target colony houses and the material tower is solved. At the target colony house 91, after the secondary stockline 21 is in relay communication with the primary stockline 11, the feed is conveyed at one side in the house, covers all the feeding units and turns around the relay position; the third-stage material lines 30-39 are concave, cover the feeding slots of the corresponding columns in the feed units and are communicated with the second-stage material lines 21 in a relay mode. The target colony house 92 is located at the target colony house 91 and has the same structure.
As shown in fig. 2 and 3, the primary stockline 11 is communicated with the feed opening of the material tower 0 through a primary buffer hopper 110; the secondary stockline 21 is communicated with a feed opening of the primary stockline 11 through a secondary buffer hopper 210. A secondary buffer hopper level meter 82 is arranged in the secondary buffer hopper 210, each discharging opening of the secondary stockline 21 is provided with a discharging sensor 8, and each feeding unit is provided with a crib level sensor 84 in a crib at the tail end of the tertiary stockline. The secondary buffer hopper level indicator is arranged at a primary signal acquisition unit 71 which is arranged outside the target colony house and close to a primary material line, and the blanking sensor and the trough level sensor which correspond to two adjacent breeding units are arranged at a secondary signal acquisition unit 721 and a secondary signal acquisition unit 725 which are arranged in the colony house site and correspond to one side of the central line of the two breeding units; the primary signal collecting unit 71 and each secondary signal collecting unit 721 and 725 are wired to the control unit 70 independently installed outside the colony house, and the control unit 70 is further connected to the driving unit 61 of the primary wire, the driving unit 62 of the secondary wire, and the driving unit 63 of each tertiary wire through the wires.
In this embodiment, the first and second signal acquisition units both use KVV-14x0.75 cable aggregation boxes, the control unit replaces the LX3-MCC stockline main control cabinet, and the main control cabinet has a data module, communicates with the ethernet, and can transmit data to the intelligent terminal.
When the system works, the control unit sequentially starts the driving units of the third-level, the second-level and the first-level material lines, the starting time difference between the material lines of each level is 10s, and each sensing device is checked to be in a normal working state. At the moment, the second-level signal acquisition unit transmits the acquired data of the blanking sensor which does not monitor blanking to the control unit, and the control unit processes the data and regulates the driving unit of the third-level stockline to be standby and keeps the driving unit of the first-level stockline and the driving unit of the second-level stockline to work normally. The first-level stockline conveys the fodder in the material tower to the second-level buffering hopper through the first-level buffering hopper, and the second-level stockline conveys the fodder in the second-level buffering hopper to each feed opening department respectively for blanking. At the moment, the data of the baiting monitored by the baiting sensor collected by the secondary signal collecting unit is transmitted to the control unit, the control unit processes the data and regulates the driving unit of the tertiary stockline to recover the working state, and the feed at the baiting opening is conveyed to each column of the feeding trough of the corresponding feeding unit. When the second-level signal acquisition unit transmits the acquired data of the full trough monitored by the trough level sensor to the control unit, and the control unit regulates and controls the driving unit of the third-level material line to stop after processing; and after all the secondary signal acquisition units in the target colony house acquire the data of the full trough, the control unit regulates and closes the driving units of the primary and secondary material lines corresponding to the target colony house according to the data.
In the system operation process, if the primary signal acquisition unit acquires the high-order data of the secondary buffer hopper level indicator, the data is transmitted to the control unit, the control unit controls the driving unit of the primary material line to enter a standby state, and the driving unit of the primary material line is controlled again to recover the normal working state until the monitoring data of the secondary buffer hopper level indicator recovers to be normal.
As shown in fig. 2, a remainder tee 5 is further disposed at the rear end of the rotation side of the secondary stockline, and a remainder level sensor 85 is further disposed in the remainder tee 5. When the first-level signal acquisition unit acquires that the excess material level sensor has high-level data, the data are transmitted to the control unit, the control unit regulates and controls or prompts the driving unit for closing the second-level stockline, and the driving unit for the second-level stockline can be restarted after excess materials are discharged from the excess material tee joint.
Besides the structure, a rotary knife type material tower material level indicator is arranged in the material tower, and a first-level buffer hopper material level indicator is arranged in the first-level buffer hopper. The control unit can regulate and control the conveying efficiency of the first-level, second-level and third-level material lines according to the acquisition and sending of the two-level material level counting data information by the first-level signal acquisition unit.
Claims (10)
1. The utility model provides a scale is multistage stockline system for plant which characterized in that includes:
the material tower is used for storing feed;
the first-level stockline is used for transferring the feed from the feed tower to a target colony house in a farm;
the second-level stockline is used for transferring the feed from the first-level stockline to each feeding unit in the target colony house;
the third grade stockline is used for transferring the feed from the second grade stockline to each column of feeding grooves in the target feeding unit;
the primary material line is communicated with a material tower feed opening through a primary buffer hopper; the secondary stockline is communicated with a primary stockline discharging opening through a secondary buffer hopper; the third-level stockline is communicated with a discharge port of the second-level stockline.
2. The stockline system of claim 1, wherein the primary stockline is a screw stockline.
3. The stockline system of claim 1, wherein the secondary stockline and the tertiary stockline employ a plug tray stockline.
4. The stockline system of claim 1, further comprising:
the secondary buffer hopper level indicator is arranged in the secondary buffer hopper and used for monitoring the volume of the feed in the secondary buffer hopper;
the blanking sensor is arranged at each blanking port of the secondary material line and used for monitoring the blanking condition of the blanking port;
the trough material level sensor is arranged in a tail end fence food-shed trough corresponding to the third-level material line and used for monitoring the volume of feed in the trough;
the control device is used for regulating and controlling the working states of the primary stockline, the secondary stockline and the tertiary stockline;
wherein, the secondary buffer hopper level indicator, the blanking sensor and the manger level sensor are respectively in communication connection with the control device; the control device is also in control connection with the driving units of the first-level, second-level and third-level stocklines.
5. The stockline system according to claim 4, wherein the control means comprises:
the signal acquisition unit is respectively in communication connection with the secondary buffer hopper level indicator, the blanking sensor and the trough level sensor and is used for acquiring, recording and sending data information;
and the control unit is in communication connection with the signal acquisition unit and is in control connection with the driving units of the first-level, second-level and third-level stocklines.
6. The stockline system of claim 5, wherein the control unit has a data module for communicating with the Ethernet to transmit data to the intelligent terminal.
7. The stockline system of claim 5, wherein the signal acquisition unit comprises:
the first-level signal acquisition unit is in communication connection with the second-level buffer hopper level indicator;
the secondary signal acquisition unit is in communication connection with the blanking sensor and the trough level sensor;
wherein, the first-level signal acquisition unit sets up in first-level stockline department, and the second grade signal acquisition unit sets up in target colony house department.
8. The stockline system of claim 7, wherein a secondary signal acquisition unit is shared by a plurality of adjacent feeder units in the same target shed; several adjacent target houses share one control unit.
9. The stockline system of claim 7, further comprising:
the material tower level meter is arranged in the material tower and used for monitoring the volume of the feed in the material tower;
the primary buffer hopper level indicator is arranged in the primary buffer hopper and used for monitoring the volume of the feed in the primary buffer hopper;
wherein, material tower charge level indicator and one-level buffer fill charge level indicator all are connected with one-level signal acquisition unit communication.
10. The stockline system of claim 7, further comprising:
the stockline excess material tee joint is used for discharging excess materials in the stockline;
the excess material level sensor is used for monitoring the volume of excess materials of the stockline;
the stockline excess material tee joint is arranged at the rear end of the secondary stockline; the excess material level sensor is arranged at the excess material tee joint and is in communication connection with the primary signal acquisition unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020281408.1U CN211960535U (en) | 2020-03-09 | 2020-03-09 | Multistage stockline system for large-scale farm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020281408.1U CN211960535U (en) | 2020-03-09 | 2020-03-09 | Multistage stockline system for large-scale farm |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211960535U true CN211960535U (en) | 2020-11-20 |
Family
ID=73393702
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020281408.1U Expired - Fee Related CN211960535U (en) | 2020-03-09 | 2020-03-09 | Multistage stockline system for large-scale farm |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211960535U (en) |
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2020
- 2020-03-09 CN CN202020281408.1U patent/CN211960535U/en not_active Expired - Fee Related
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Granted publication date: 20201120 |