CN211937924U - Intelligent tool detection device - Google Patents

Intelligent tool detection device Download PDF

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Publication number
CN211937924U
CN211937924U CN202020406072.7U CN202020406072U CN211937924U CN 211937924 U CN211937924 U CN 211937924U CN 202020406072 U CN202020406072 U CN 202020406072U CN 211937924 U CN211937924 U CN 211937924U
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platform
image acquisition
module
workpiece
detection
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CN202020406072.7U
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Chinese (zh)
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陈水田
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Huhua Hardware Electronics Wujiang Co ltd
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Huhua Hardware Electronics Wujiang Co ltd
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Abstract

The utility model relates to an intelligence frock detection device, testing platform is relative with the initiative platform face, installs image acquisition module on the initiative platform, the last flexible post that can carry out altitude mixture control that sets up of testing platform, flexible capital portion is placed and is used for holding the sample tray that waits to detect the work piece, the testing platform both sides set up workstation and work piece place the platform respectively, image acquisition module, driving motor, alarm module and liquid crystal touch display module are connected with central CPU, central CPU communicates with each other with the customer end. The utility model provides an intelligent tool detection device, testing platform can lateral motion, and the accurate image acquisition module that aligns of being convenient for can also adjust the height of treating the detection piece through flexible post, is convenient for improve and shoots precision and resolution ratio, and the analysis and processing result is more accurate, and defective work and certified products classifiable are placed, can directly control central CPU through liquid crystal touch display module and send various instructions, can automatic alarm when detecting the defective products, and human-computer interaction is good.

Description

Intelligent tool detection device
Technical Field
The utility model belongs to the technical field of five metals electron intellectual detection system, concretely relates to intelligent frock detection device.
Background
In the production and manufacturing of electronic parts, a plurality of processes such as assembly, riveting, printing and the like need to be carried out, and detection is also needed after each process is finished so as to ensure the qualification rate of products. However, the currently and generally adopted method is manual detection, the requirement on the technical proficiency of detection personnel is high, the detection personnel needs to be specially trained, the manual cost is high, the more complex the electronic parts are, the more the process steps are, the more the risk is easy to exist in the manual detection, the greater the human error is, the lower the efficiency and the precision are, and the enterprise urgently needs to develop a new detection method which is low in cost, efficient and accurate.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem who exists among the prior art, the utility model aims to provide an intelligent frock detection device.
In order to realize the above purpose, reach above-mentioned technological effect, the utility model discloses a technical scheme be:
the utility model provides an intelligent tool detection device, including testing platform, initiative platform, workstation and work piece place the platform, testing platform and initiative platform face are relative, install image acquisition module on the initiative platform, the last flexible post that sets up and can carry out height control of testing platform and the driving motor who is connected with flexible post, the sample tray that is used for holding the work piece that waits to detect is placed to flexible top of the post, testing platform both sides set up workstation and work piece place the platform respectively, place host system on the workstation, host system includes central CPU, communication module, alarm module and liquid crystal touch display module, image acquisition module carries out image acquisition to the work piece that waits to detect on the sample tray, image acquisition module, driving motor, alarm module and liquid crystal touch display module are connected with central CPU, central CPU communicates with each other through communication module and customer end.
Furthermore, image acquisition module, flexible post and sample tray are equipped with a plurality of respectively, and the figure of three is the same and the position one-to-one, all places a sample tray and carries out image acquisition under every image acquisition module.
Furthermore, a stepping motor is installed on the detection platform, and the stepping motor is connected with the central CPU and controls the detection platform to move transversely through the stepping motor.
Furthermore, the detection platform is sequentially provided with the workbench and the workpiece placing platform from left to right along the transmission direction of the detection platform, a manipulator is arranged between the detection platform and the workpiece placing platform, and the manipulator grabs a workpiece on the detection platform to a placing area of the workpiece placing platform.
Furthermore, a plurality of illuminating lamps are arranged on one surface, facing the detection platform, of the driving platform.
Furthermore, the sample tray is several types, the top of the telescopic column and the bottom of the sample tray are welded into a whole, and the central axes of the top and the bottom are on the same straight line.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses an intelligent tool detection device, which comprises a detection platform, an active platform, a workbench and a workpiece placing platform, the detection platform is opposite to the active platform in surface, an image acquisition module is installed on the active platform, a telescopic column capable of adjusting height and a driving motor connected with the telescopic column are arranged on the detection platform, a sample tray for containing a workpiece to be detected is placed at the top of the telescopic column, a workbench and a workpiece placing platform are respectively arranged on two sides of the detection platform, a main control module is placed on the workbench and comprises a central CPU, a communication module, an alarm module and a liquid crystal touch display module, the image acquisition module is used for acquiring images of the workpiece to be detected on the sample tray, the image acquisition module, the driving motor, the alarm module and the liquid crystal touch display module are connected with the central CPU, and the central CPU is communicated with the client through the communication module. The utility model provides an intelligence frock detection device, testing platform can drive the horizontal reciprocating motion of its upper article under central CPU's control, the accurate image acquisition module on the initiative platform of aligning of being convenient for, can also adjust the height of treating the work piece through flexible post, be convenient for improve and shoot precision and resolution ratio, the analysis and processing result is more accurate, the accessible manipulator carries out classification to defective work and certified products and places the different regions at work piece placing platform, alarm module can automatic alarm when detecting the defective products, can also send various instructions through the direct manual central CPU of controlling of liquid crystal touch display module, human-computer interaction is good, therefore, the clothes hanger is strong in practicability.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural diagram of a sample tray of the present invention;
wherein, 1-detection platform; 2-an active platform; 3-a workbench; 4-a workpiece placement platform; 5-an image acquisition module; 6-telescopic column; 7-sample tray; 8, a main control module; 9-a manipulator; 10-lighting lamp.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby making the scope of the invention more clearly defined.
As shown in the figures 1-2, an intelligent tool detection device comprises a detection platform 1, a driving platform 2, a workbench 3 and a workpiece placement platform 4, wherein the detection platform 1 and the driving platform 2 are opposite in surface, an image acquisition module 5 is installed on the driving platform 2, a telescopic column 6 and a driving motor connected with the telescopic column 6 are arranged on the detection platform 1, the telescopic column 6 is driven by the driving motor to vertically reciprocate to adjust the height of the telescopic column 6, a sample tray 7 used for containing a workpiece to be detected is placed at the top of the telescopic column 6, the sample tray 7 is of a shape of several, the workpiece can be conveniently taken, the top of the telescopic column 6 and the bottom of the sample tray 7 are welded into a whole, the central axes of the top of the telescopic column and the bottom of the sample tray 7 are on the same straight line, the workbench 3 and the workpiece placement platform 4 are respectively arranged at two sides of the detection platform 1, a main control module 8 is placed, The device comprises a communication module, an alarm module and a liquid crystal touch display module, wherein the image acquisition module 5 acquires images of a workpiece to be detected on a sample tray 7, the image acquisition module 5 is connected with the input end of a central CPU and uploads a shot image to the central CPU, the output end of the central CPU is connected with a driving motor and the alarm module, the central CPU is communicated with a client through the communication module, the central CPU is connected with the liquid crystal touch display module, a starting button, a pause button, an end button, a transverse moving button for controlling the transverse movement of a detection platform 1, a vertical moving button for controlling the vertical movement of a telescopic column 6 and other buttons are arranged on the liquid crystal touch display module, a user can directly carry out information display and handwriting input commands through the liquid crystal touch display module, and the central CPU sends commands to corresponding parts and responds according to the commands.
The detection platform 1 is provided with a stepping motor, the stepping motor is connected with the central CPU and controls the detection platform 1 to transversely reciprocate through the stepping motor, so that a workpiece is aligned to the image acquisition module 5, the telescopic column 6 and the sample tray 7 are respectively provided with a plurality of parts, the three parts have the same number and are in one-to-one correspondence in position, and the sample tray 7 is placed under each image acquisition module 5 and is used for image acquisition.
The detection platform 1 is sequentially provided with the workbench 3 and the workpiece placing platform 4 from left to right along the transmission direction, a manipulator 9 is arranged between the detection platform 1 and the workpiece placing platform 4 and located on the workpiece placing platform 4, the manipulator 9 is connected with a central CPU and controlled by the central CPU, workpieces on the detection platform 1 are grabbed to a placing area of the workpiece placing platform 4 through the manipulator 9, preferably, the central CPU controls the manipulator 9 to place defective products on the workpiece placing platform 4 in a defective product area, the central CPU controls the manipulator 9 to place the defective products on the workpiece placing platform 4 in a qualified product area, a user can conveniently take the workpieces, the workpieces can be artificially placed on different areas of the workpiece placing platform 4 in a classified mode, and the prior art is adopted.
One surface of the active platform 2 facing the detection platform 1 is provided with a plurality of illuminating lamps 10 and an illuminating switch for controlling the opening and closing of the illuminating lamps 10.
The utility model discloses an image acquisition module 5 is high definition digtal camera or CCD digital camera, and communication module is bluetooth, 4G, 5G or other prior art's wired or wireless network.
The utility model discloses a theory of operation does:
the device is powered on and started, if the surrounding environment is dim, the illuminating lamp 10 is lightened, a workpiece to be detected is placed on the sample tray 7, the image is shot through the image acquisition module 5, the shot image is transmitted to the central CPU for processing, the central CPU compares the received actual image with a preset standard workpiece image, defective products such as material shortage and abnormal clamping and hooking intervals can be detected, if the defective products are found, the central CPU controls the alarm module to give out sound for alarm, information of the defective products is sent to a client through the communication module, a user can be informed of correcting the workpiece in time, meanwhile, the central CPU controls the mechanical arm 9 to grab the defective products and place the defective products in a defective product area divided on the workpiece placing platform 4, if the defective products are detected to be qualified, the central CPU controls the mechanical arm 9 to grab the qualified products and place the qualified product area divided on the workpiece placing platform 4, the working efficiency is improved, and the quality, manpower and material resources are saved; if the height of waiting to detect the work piece needs the adjustment, central CPU control driving motor adjusts the vertical upwards or downstream of flexible post 6, and then the adjustment and the image acquisition module 5 between the distance, and then the adjustment is shot the resolution ratio, improve and shoot the precision, if the position of the flexible post 6 on the adjustment testing platform 1, accessible central CPU control step motor drive testing platform 1 horizontal reciprocating motion, make the waiting to detect on the testing platform 1 accurate alignment image acquisition module 5 of work piece, improve and detect the precision.
The part of the utility model which is not described in detail adopts the existing product or the prior art, and the description is not repeated here.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.

Claims (6)

1. An intelligent tool detection device is characterized by comprising a detection platform (1), a driving platform (2), a workbench (3) and a workpiece placing platform (4), wherein the detection platform (1) is opposite to the driving platform (2) in surface, an image acquisition module (5) is installed on the driving platform (2), a telescopic column (6) capable of adjusting height and a driving motor connected with the telescopic column (6) are arranged on the detection platform (1), a sample tray (7) for containing a workpiece to be detected is placed at the top of the telescopic column (6), the workbench (3) and the workpiece placing platform (4) are respectively arranged on two sides of the detection platform (1), a main control module (8) is placed on the workbench (3), the main control module (8) comprises a Central Processing Unit (CPU), a communication module, an alarm module and a liquid crystal touch display module, the image acquisition module (5) is used for acquiring images of the workpiece to be detected on the sample tray (7), the image acquisition module (5), the driving motor, the alarm module and the liquid crystal touch display module are connected with the central CPU, and the central CPU is communicated with the client side through the communication module.
2. The intelligent tool detection device according to claim 1, wherein the image acquisition modules (5), the telescopic columns (6) and the sample trays (7) are respectively provided with a plurality of the image acquisition modules, the image acquisition modules are the same in number and correspond to one another in position, and one sample tray (7) is arranged under each image acquisition module (5) for image acquisition.
3. The intelligent tool detection device according to claim 1, wherein a stepping motor is mounted on the detection platform (1), and the stepping motor is connected with a central CPU and controls the detection platform (1) to move transversely through the stepping motor.
4. The intelligent tool detection device according to claim 1, wherein the detection platform (1) is sequentially provided with the workbench (3) and the workpiece placement platform (4) from left to right along the transmission direction of the detection platform, a manipulator (9) is arranged between the detection platform (1) and the workpiece placement platform (4) and positioned on the workpiece placement platform (4), the manipulator (9) is connected with the central CPU and controlled by the central CPU, and the manipulator (9) is used for grabbing the workpiece on the detection platform (1) onto the workpiece placement platform (4).
5. An intelligent tool detection device according to claim 1, wherein a plurality of illuminating lamps (10) are arranged on one surface of the active platform (2) facing the detection platform (1).
6. The intelligent tool detection device according to claim 1, wherein the sample tray (7) is of a shape of a few, the top of the telescopic column (6) and the bottom of the sample tray (7) are welded into a whole, and central axes of the telescopic column and the sample tray are on the same straight line.
CN202020406072.7U 2020-03-26 2020-03-26 Intelligent tool detection device Active CN211937924U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020406072.7U CN211937924U (en) 2020-03-26 2020-03-26 Intelligent tool detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020406072.7U CN211937924U (en) 2020-03-26 2020-03-26 Intelligent tool detection device

Publications (1)

Publication Number Publication Date
CN211937924U true CN211937924U (en) 2020-11-17

Family

ID=73186073

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020406072.7U Active CN211937924U (en) 2020-03-26 2020-03-26 Intelligent tool detection device

Country Status (1)

Country Link
CN (1) CN211937924U (en)

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