CN211914897U - Tray cleaning, drying and sorting assembly line - Google Patents
Tray cleaning, drying and sorting assembly line Download PDFInfo
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- CN211914897U CN211914897U CN202020416326.3U CN202020416326U CN211914897U CN 211914897 U CN211914897 U CN 211914897U CN 202020416326 U CN202020416326 U CN 202020416326U CN 211914897 U CN211914897 U CN 211914897U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 58
- 238000001035 drying Methods 0.000 title claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 239000007921 spray Substances 0.000 claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims abstract description 10
- 238000007405 data analysis Methods 0.000 claims abstract description 10
- 238000013500 data storage Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000003749 cleanliness Effects 0.000 description 5
- 230000008054 signal transmission Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 230000001737 promoting effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012567 medical material Substances 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of tray cleaning, in particular to a tray cleaning, drying and sorting assembly line, which comprises a feeding machine, a cleaning machine, a drying machine, an RFID recognizer, an image acquisition device, a sorting machine, a palletizing machine and a control console, wherein a first conveying mechanism is arranged between the feeding machine and the cleaning machine, the cleaning machine comprises a plurality of first movable spray headers and a plurality of second movable spray headers, the drying machine comprises a plurality of first air knives and a plurality of second air knives, a second conveying mechanism is arranged between the drying machine and the sorting machine, the RFID recognizer is arranged on one side of the second conveying mechanism close to the drying machine, the image acquisition device is two cameras, is equipped with third conveying mechanism between sorting machine and the first conveying mechanism, and the control cabinet includes data conversion module, data analysis module, data storage module and control module, and control cabinet electric connection has external power source, and image contrast information is stored to data storage module.
Description
Technical Field
The utility model belongs to the technical field of the tray washs, concretely relates to tray washs stoving letter sorting assembly line.
Background
The tray has dust or greasy dirt to adhere to the tray surface and makes the tray dirty in the transportation use, and the use producer has the requirement to the cleanliness of tray, for example medical material or goods and materials trade, has very high requirement to the cleanliness of tray, so the tray all will wash and sort before sending the customer to use, after the sanitization, the tray that accords with customer service standard is chosen out and is sent the customer to use.
In current tray washs, unable automatic identification and letter sorting after the tray washs, need arrange personnel again and go to do the letter sorting, lead to the work flow extension, reduced work efficiency, increase the washing cost, and the standard of artificial letter sorting is inconsistent, actually wash unclean tray also can sort in the clean tray, cause the customer to complain. To solve the problems, a tray cleaning, drying and sorting assembly line is designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at: aims to provide a tray cleaning, drying and sorting assembly line for solving the problems existing in the background technology.
In order to realize the technical purpose, the utility model discloses a technical scheme as follows:
a tray cleaning, drying and sorting assembly line comprises a feeding machine, a cleaning machine, a drying machine, an RFID recognizer, an image acquisition device, a sorting machine, a stacking machine and a control console, wherein a first conveying mechanism is arranged between the feeding machine and the cleaning machine, the cleaning machine comprises a plurality of first movable spray headers and a plurality of second movable spray headers, the drying machine comprises a plurality of first air knives and a plurality of second air knives, a second conveying mechanism is arranged between the drying machine and the sorting machine, the RFID recognizer is arranged on one side, close to the drying machine, of the second conveying mechanism, the image acquisition device comprises two cameras, a third conveying mechanism is arranged between the sorting machine and the first conveying mechanism, the second conveying mechanism and the third conveying mechanism are all transmitted in a mode that a motor drives a track to transmit, and the control console comprises a data conversion module, a data analysis module, The system comprises a data storage module and a control module, wherein the console is electrically connected with an external power supply, the feeding machine, the cleaning machine, the drying machine, the sorting machine, the stacking machine, the first conveying mechanism, the second conveying mechanism and the third conveying mechanism are electrically connected with the control module, the RFID recognizer and the image acquisition device are in signal connection with the data conversion module, and the data storage module stores image contrast information.
By adopting the technical scheme of the utility model, an external power supply is used for supplying power to the control console, and the control console controls the feeding machine, the cleaning machine, the drying machine, the RFID recognizer, the image acquisition device, the sorting machine, the stacking machine, the control console, the first conveying mechanism, the second conveying mechanism and the third conveying mechanism to be electrified and operated through the control module; when the tray is cleaned, the feeding machine sends the tray which is not cleaned to the first conveying mechanism, the tray is sent to the cleaning machine by the first conveying mechanism, the cleaning machine sprays and cleans the tray by the first movable spray headers and the second movable spray headers, the cleaned tray enters the drying machine, the drying machine dries the tray by the first air knives and the second air knives, the dried tray is sent to the sorting machine by the second conveying mechanism, when the tray passes through the second conveying mechanism, the RFID recognizer reads the label information carried by the tray, the label information comprises the type of the tray and transmits the label information to the console, meanwhile, the two cameras acquire images of the tray and transmit the image information to the console, after the data conversion module of the console receives the data, the label information and the image information are converted into a form which can be used by the data analysis module and transmitted to the data analysis module, the data analysis module compares the image information of the current tray with the image comparison information stored by the data storage module, judges whether the tray is cleaned or not, and transmits the comparison result and the label information to the control module together, the control module controls the sorting machine to perform corresponding sorting action according to the comparison result and the label information, after the sorting machine receives the control information, the cleaned tray is sorted according to the model and is conveyed to the stacker crane, the tray is classified and stacked by the stacker crane, the tray which is not cleaned is directly conveyed to the third conveying mechanism, the third conveying mechanism conveys the tray which is not cleaned to the first conveying mechanism, and the tray is conveyed to the cleaning machine by the first conveying mechanism to be cleaned again;
the tray cleaning machine can clean and dry the tray, the whole cleaning process is automatically operated, and compared with the traditional manual operation, the tray cleaning machine not only improves the working efficiency, but also reduces the labor cost; the unified cleaning process can also ensure that the cleanliness of the trays is in the same standard, and the quality of the trays is kept relatively consistent; the utility model discloses can also classify and put things in good order the tray that washs the completion automatically, make traditional manpower letter sorting obtain liberation, when promoting letter sorting efficiency, can also avoid the letter sorting mistake that leads to because of human error; the utility model discloses can also the uncleaned tray of automatic identification to wash uncleaned tray once more, prevent that uncleaned tray from sorting to in the clean tray, avoid the customer to complain.
Further limiting, the first movable spray headers are uniformly distributed on the upper side and the lower side of the inner part of the cleaning machine, the second movable spray headers are uniformly distributed around the inner part of the cleaning machine, the rotating angle of the first movable spray headers is less than or equal to 270 degrees, and the rotating angle of the second movable spray headers is less than or equal to 120 degrees. Such structure can carry out all-round washing to the tray, promotes the cleaning performance.
Further inject, a plurality of first air sword evenly distributed is in inside upper and lower both sides of drying-machine, and a plurality of second air sword evenly distributed is around the inside of drying-machine. Such structure can carry out all-round stoving to the tray, promotes drying efficiency.
Further define, two the camera symmetry sets up in the second conveying mechanism left and right sides. With the structure, the tray can be subjected to multi-directional image acquisition.
Further, the console further comprises a signal sending module, and the signal sending module is in signal connection with an intelligent terminal. Such structure, signal transmission module can send the behavior of whole assembly line for intelligent terminal, and the user can know the behavior of whole assembly line through intelligent terminal, is favorable to the user to manage whole assembly line.
Compared with the prior art, the utility model has the following advantages:
1. the tray cleaning machine can clean and dry the tray, the whole cleaning process is automatically operated, and compared with the traditional manual operation, the tray cleaning machine not only improves the working efficiency, but also reduces the labor cost;
2. the unified cleaning process can also ensure that the cleanliness of the trays is in the same standard, and the quality of the trays is kept relatively consistent;
3. the utility model discloses can also classify and put things in good order the tray that washs the completion automatically, make traditional manpower letter sorting obtain liberation, when promoting letter sorting efficiency, can also avoid the letter sorting mistake that leads to because of human error;
4. the utility model discloses can also the uncleaned tray of automatic identification to wash uncleaned tray once more, prevent that uncleaned tray from sorting to in the clean tray, avoid the customer to complain.
Drawings
The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic structural view of an embodiment of a tray cleaning, drying and sorting assembly line of the present invention;
FIG. 2 is a schematic view of a control flow of an embodiment of a tray cleaning, drying and sorting assembly line of the present invention;
fig. 3 is the utility model relates to a work flow schematic diagram of tray washing stoving letter sorting assembly line embodiment.
The main element symbols are as follows:
the device comprises a feeding machine 1, a cleaning machine 11, a drying machine 12, an RFID (radio frequency identification) recognizer 13, an image acquisition device 14, a sorting machine 15, a stacking machine 16, a control console 17, a first conveying mechanism 2, a second conveying mechanism 21 and a third conveying mechanism 22.
Detailed Description
In order to make the present invention better understood by those skilled in the art, the technical solutions of the present invention are further described below with reference to the accompanying drawings and examples.
As shown in fig. 1-3, the tray cleaning, drying and sorting assembly line of the present invention comprises a feeding machine 1, a cleaning machine 11, a drying machine 12, an RFID identifier 13, an image collecting device 14, a sorting machine 15, a palletizer 16 and a control console 17, wherein a first conveying mechanism 2 is arranged between the feeding machine 1 and the cleaning machine 11, the cleaning machine 11 comprises a plurality of first movable showers and a plurality of second movable showers, the drying machine 12 comprises a plurality of first air knives and a plurality of second air knives, a second conveying mechanism 21 is arranged between the drying machine 12 and the sorting machine 15, the RFID identifier 13 is arranged at one side of the second conveying mechanism 21 close to the drying machine 12, the image collecting device 14 is two cameras, a third conveying mechanism 22 is arranged between the sorting machine 15 and the first conveying mechanism 2, the second conveying mechanism 21 and the third conveying mechanism 22 are all conveyed by a motor-driven crawler belt transmission mode, the control cabinet 17 comprises a data conversion module, a data analysis module, a data storage module and a control module, the control cabinet 17 is electrically connected with an external power supply, the feeding machine 1, the cleaning machine 11, the drying machine 12, the sorting machine 15, the stacking machine 16, the first conveying mechanism 2, the second conveying mechanism 21 and the third conveying mechanism 22 are electrically connected with the control module, the RFID recognizer 13 and the image acquisition device 14 are in signal connection with the data conversion module, and the data storage module stores image contrast information.
By adopting the technical scheme of the utility model, an external power supply is used for supplying power to the control console 17, and the control console 17 controls the feeding machine 1, the cleaning machine 11, the drying machine 12, the RFID recognizer 13, the image acquisition device 14, the sorting machine 15, the stacking machine 16, the control console 17, the first conveying mechanism 2, the second conveying mechanism 21 and the third conveying mechanism 22 to be electrified to work through the control module; when the tray is cleaned, the feeding machine 1 sends the tray which is not cleaned to the first conveying mechanism 2, the tray is sent to the cleaning machine 11 by the first conveying mechanism 2, the cleaning machine 11 sprays and cleans the tray by the first movable spray headers and the second movable spray headers, the cleaned tray enters the drying machine 12, the drying machine 12 dries the tray by the first air knives and the second air knives, the dried tray is sent to the sorting machine 15 by the second conveying mechanism 21, when the tray passes the second conveying mechanism 21, the RFID recognizer 13 reads the label information carried by the tray, the label information comprises the type of the tray and transmits the label information to the control console 17, meanwhile, the two cameras collect images of the tray and transmit the image information to the control console 17, after the data conversion module of the control console 17 receives the data, the label information and the image information are converted into a form which can be used by the data analysis module and are transmitted to the data analysis module, the data analysis module compares the image information of the current tray with the image comparison information stored by the data storage module, judges whether the tray is cleaned or not, and transmits the comparison result and the label information to the control module together, the control module controls the sorting machine 15 to perform corresponding sorting action according to the comparison result and the label information, after the sorting machine 15 receives the control information, the cleaned tray is sorted according to the model and is conveyed to the stacker 16, the stacker 16 sorts and stacks the cleaned tray in a classified mode, the uncleaned tray is directly conveyed to the third conveying mechanism 22, the third conveying mechanism 22 conveys the uncleaned tray to the first conveying mechanism 2, and the uncleaned tray is conveyed to the cleaning machine 11 by the first conveying mechanism 2 to be cleaned again;
the tray cleaning machine can clean and dry the tray, the whole cleaning process is automatically operated, and compared with the traditional manual operation, the tray cleaning machine not only improves the working efficiency, but also reduces the labor cost; the unified cleaning process can also ensure that the cleanliness of the trays is in the same standard, and the quality of the trays is kept relatively consistent; the utility model discloses can also classify and put things in good order the tray that washs the completion automatically, make traditional manpower letter sorting obtain liberation, when promoting letter sorting efficiency, can also avoid the letter sorting mistake that leads to because of human error; the utility model discloses can also the uncleaned tray of automatic identification to wash uncleaned tray once more, prevent that uncleaned tray from sorting to in the clean tray, avoid the customer to complain.
Preferably, a plurality of first movable spray headers are uniformly distributed on the upper side and the lower side inside the cleaning machine 11, a plurality of second movable spray headers are uniformly distributed around the inside of the cleaning machine 11, the rotating angle of the first movable spray headers is less than or equal to 270 degrees, and the rotating angle of the second movable spray headers is less than or equal to 120 degrees. Such structure can carry out all-round washing to the tray, promotes the cleaning performance.
Preferably, the plurality of first air knives are uniformly distributed on the upper side and the lower side inside the dryer 12, and the plurality of second air knives are uniformly distributed on the periphery inside the dryer 12. Such structure can carry out all-round stoving to the tray, promotes drying efficiency.
Preferably, the two cameras are symmetrically arranged on the left and right sides of the second conveying mechanism 21. With the structure, the tray can be subjected to multi-directional image acquisition.
Preferably, the console 17 further comprises a signal transmission module, and the signal transmission module is in signal connection with an intelligent terminal. Such structure, signal transmission module can send the behavior of whole assembly line for intelligent terminal, and the user can know the behavior of whole assembly line through intelligent terminal, is favorable to the user to manage whole assembly line.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (5)
1. The utility model provides a tray washs stoving letter sorting assembly line, includes material loading machine (1), cleaning machine (11), drying-machine (12), RFID recognizer (13), image acquisition device (14), sorting machine (15), hacking machine (16) and control cabinet (17), its characterized in that: be equipped with first conveying mechanism (2) between material loading machine (1) and cleaning machine (11), cleaning machine (11) include a plurality of first movable shower heads and a plurality of second movable shower head, drying-machine (12) include a plurality of first air knives and a plurality of second air knife, be equipped with second conveying mechanism (21) between drying-machine (12) and sorting machine (15), RFID recognizer (13) set up in second conveying mechanism (21) nearly drying-machine (12) one side, image acquisition device (14) are two cameras, be equipped with third conveying mechanism (22) between sorting machine (15) and first conveying mechanism (2), second conveying mechanism (21) and third conveying mechanism (22) all adopt the mode that the motor drove the track transmission to transmit, control cabinet (17) include data conversion module, the data conversion module, The automatic sorting machine comprises a data analysis module, a data storage module and a control module, wherein a control console (17) is electrically connected with an external power supply, a feeding machine (1), a cleaning machine (11), a drying machine (12), a sorting machine (15), a stacking machine (16), a first conveying mechanism (2), a second conveying mechanism (21) and a third conveying mechanism (22) are electrically connected with the control module, an RFID recognizer (13) and an image acquisition device (14) are in signal connection with the data conversion module, and image comparison information is stored in the data storage module.
2. The tray cleaning, drying and sorting line of claim 1, wherein: the first movable spray headers are uniformly distributed on the upper side and the lower side inside the cleaning machine (11), the second movable spray headers are uniformly distributed on the periphery inside the cleaning machine (11), the rotating angle of the first movable spray headers is less than or equal to 270 degrees, and the rotating angle of the second movable spray headers is less than or equal to 120 degrees.
3. The tray cleaning, drying and sorting line of claim 1, wherein: the first air knives are uniformly distributed on the upper side and the lower side of the interior of the dryer (12), and the second air knives are uniformly distributed on the periphery of the interior of the dryer (12).
4. The tray cleaning, drying and sorting line of claim 1, wherein: the two cameras are symmetrically arranged on the left side and the right side of the second conveying mechanism (21).
5. The tray cleaning, drying and sorting line of claim 1, wherein: the console (17) further comprises a signal sending module, and the signal sending module is in signal connection with an intelligent terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020416326.3U CN211914897U (en) | 2020-03-27 | 2020-03-27 | Tray cleaning, drying and sorting assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020416326.3U CN211914897U (en) | 2020-03-27 | 2020-03-27 | Tray cleaning, drying and sorting assembly line |
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| CN211914897U true CN211914897U (en) | 2020-11-13 |
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| CN202020416326.3U Active CN211914897U (en) | 2020-03-27 | 2020-03-27 | Tray cleaning, drying and sorting assembly line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111282937A (en) * | 2020-03-27 | 2020-06-16 | 江苏乐橘云盘科技有限公司 | Tray cleaning, drying and sorting assembly line |
| CN112869680A (en) * | 2021-01-11 | 2021-06-01 | 佛山市顺德区美的洗涤电器制造有限公司 | Washing method for a dishwasher, washing device and dishwasher |
-
2020
- 2020-03-27 CN CN202020416326.3U patent/CN211914897U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111282937A (en) * | 2020-03-27 | 2020-06-16 | 江苏乐橘云盘科技有限公司 | Tray cleaning, drying and sorting assembly line |
| CN112869680A (en) * | 2021-01-11 | 2021-06-01 | 佛山市顺德区美的洗涤电器制造有限公司 | Washing method for a dishwasher, washing device and dishwasher |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231115 Address after: 1628 suzhao Road, Minhang District, Shanghai 201114 Patentee after: Shanghai Leju Technology Co.,Ltd. Address before: Room 420 and 421, Block C, Huaiying Building, No. 99, Tuanjie Road, Yanchuangyuan, Jiangbei New District, Nanjing, Jiangsu 211800 Patentee before: Jiangsu Leju yunpan Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |