CN211914770U

CN211914770U - Left and right crank case rotary stepping cleaning machine

Info

Publication number: CN211914770U
Application number: CN202020383087.6U
Authority: CN
Inventors: 邹晨煜; 邹荣伟
Original assignee: Wuxi Huawei Electromechanical Equipment Co ltd
Current assignee: Wuxi Huawei Electromechanical Equipment Co ltd
Priority date: 2020-03-24
Filing date: 2020-03-24
Publication date: 2020-11-13
Anticipated expiration: 2030-03-24

Abstract

The utility model discloses a control step-by-step cleaning machine of crankcase gyration relates to motorcycle accessories cleaning equipment technical field. This step-by-step cleaning machine of crankcase gyration about controlling, which comprises a bod, be equipped with rotation mechanism in the organism, fix the work piece holder on rotation mechanism, spray wiper mechanism, gas blowing system and drying system, rotation mechanism includes gyration dish and rotatory driving piece, a plurality of work piece holder circumference array is fixed on the gyration dish, spray wiper mechanism, gas blowing system and drying system locate in the organism along the circumferencial direction of gyration dish in proper order, can realize the washing to the motorcycle crankcase, spray, blow water, a series of processes of drying, can carry out filth separation treatment with the sewage that contains the greasy dirt after wasing, avoid sewage to influence the environment, and the crankcase of whole cleaner can comparatively perfect adaptation motorcycle, the cleaning efficiency of crankcase has been increased to a great extent.

Description

Left and right crank case rotary stepping cleaning machine

Technical Field

The utility model relates to a motorcycle accessories cleaning equipment technical field especially relates to a control step-by-step cleaning machine of crankcase gyration.

Background

The motorcycle is a two-wheeled or three-wheeled vehicle driven by gasoline engine and steered by front wheel operated by handle, and is light, flexible and quick to drive, and can be widely used for patrol, passenger and goods transportation and the like, and also used as sports equipment. In a large direction, motorcycles are classified into street cars, road racing motorcycles, off-road motorcycles, cruise cars, station wagons, and the like.

In a motorcycle, a portion of the lower portion of the cylinder block for mounting a crankshaft is called a crankcase, which is a cavity structure for receiving a crankshaft of a motor vehicle, and in the case of a conventional engine, is located at the lower portion of the engine. The crankshaft is a shaft with a crank shaft, which rotates around an axis when the engine is operated. The crankshaft is connected with a connecting rod, and the reciprocating motion of the piston is converted into the rotation of the crankshaft through the action of the connecting rod, so that the vehicle is driven.

The crankcase is the most important component in the engine. It takes the force from the connecting rod and converts it into torque to be output by the crankshaft and drive other accessories on the engine. The crankshaft is subjected to the combined action of centrifugal force of the rotating mass, gas inertia force of periodic variation and reciprocating inertia force, so that the crankshaft is subjected to the action of bending and twisting load. Therefore, the crankshaft is required to have sufficient strength and rigidity, and the surface of the journal needs to be wear-resistant, work uniformly and balance well.

The motorcycle is generally internally provided with a left crankcase and a right crankcase, the crankcases have a lot of burrs and oil after being processed, and a series of systems such as degreasing, spraying, water blowing and the like are needed to enable workpieces to be used as early as possible.

At present, chinese patent publication No. CN103817101A discloses a crankcase cleaning machine, which includes a machine body, an electric cabinet connected to the machine body, a water inlet valve and an overflow valve provided on the machine body, a main transmission shaft and a driven transmission shaft provided on the machine body, a conveying clamp system connected between the main transmission shaft and the driven transmission shaft, and an emergency stop switch connected to the machine body, wherein a degreasing spray system, a cleaning spray system, and a compressed air blow-water system are provided in the machine body.

Although this kind of crankcase cleaning machine reasonable in design, sound construction, reliable operation, work efficiency is high, convenient operation reduces the potential safety hazard, it is safe in utilization, but because this kind of crankcase cleaning machine only can wash the crankcase, the crankcase after the washing only has simple drying of blowing, can't directly go on to the work after the washing, and the sewage that contains the greasy dirt after the washing can't be handled, is unfavorable for the environmental protection requirement, whole cleaning machine is not the adaptation to the crankcase of motorcycle simultaneously, has reduced the cleaning efficiency of crankcase.

SUMMERY OF THE UTILITY MODEL

The utility model provides an above-mentioned technical problem, overcome prior art's shortcoming, provide a control step-by-step cleaning machine of crankcase gyration.

In order to solve the technical problem, the utility model provides a control step-by-step cleaning machine of crankcase gyration.

The technical effects are as follows: can realize the washing to the motorcycle crankcase, spray, blow a series of processes of water, stoving, can carry out filth separation treatment with the sewage that contains the greasy dirt after wasing, avoid sewage to influence the environment, and whole cleaning machine can be comparatively perfect adaptation motorcycle crankcase, has increased the cleaning efficiency of crankcase in the very big degree.

The utility model discloses the technical scheme who further injects is: the utility model provides a control step-by-step cleaning machine of crankcase gyration, which comprises a bod, be equipped with rotation mechanism in the organism, fix the work piece holder on rotation mechanism, spray the wiper mechanism, gas blowing system and drying system, rotation mechanism includes gyration dish and rotatory driving piece, a plurality of work piece holder circumference array is fixed on the gyration dish, spray the wiper mechanism, gas blowing system and drying system locate in the organism along the circumferencial direction of gyration dish in proper order, it includes location cleaning machine and scanning cleaning machine to spray the wiper mechanism, lie in the drying system on the organism and spray and be equipped with down the station between the wiper mechanism, gas blowing system is including being fixed in the compressed air scanning gas blower on the organism, drying system is including fixing the hot air drying machine on the organism.

Furthermore, the rotary driving part comprises an index plate which is rotatably connected to the center of the bottom of the machine body, the index plate and the rotary plate are mutually linked through a rotating shaft, and a rotary cylinder is arranged at the bottom of the machine body and used for driving the index plate and the rotating shaft to rotate.

And the cleaning water tank and the precision filter are arranged between the cleaning water pump and the positioning cleaning machine and used for storing and filtering the cleaning water, the precision filter and the positioning cleaning machine are communicated through a pipeline, a cleaning space is formed in the positioning cleaning machine, and a plurality of cleaning nozzles arranged in an array are arranged on the side wall of the cleaning space.

The left and right crankcase rotation stepping cleaning machine is characterized in that a blowdown system is arranged outside the machine body and comprises a blowdown pipe communicated to the machine body at the position of the scanning cleaning machine, a circulating water suction pump and a coarse filter are arranged on the blowdown pipe, the blowdown mechanism further comprises an oil-water separator and a blowdown door, a blowdown valve is arranged on the blowdown door, and an electric heater, a water inlet valve and a liquid level controller are arranged on the cleaning water tank.

The left and right crank case rotary stepping cleaning machine has the advantages that the compressed air scanning and blowing machine comprises a compressor air storage tank, an air electromagnetic valve and an air filter, the compressor air storage tank is arranged outside the machine body and used for storing compressed air, and the compressed air storage tank is communicated into the machine body through an air pipe.

The left and right crank case rotating stepping cleaning machine is characterized in that a precipitation water tank is arranged outside the machine body and communicated to the bottom of an air blowing system in the machine body through a connecting pipe, a drain pipe is arranged at the bottom of the precipitation water tank, and an operation ladder is further arranged on one side of the precipitation water tank.

The left and right crank case rotating stepping cleaning machine is characterized in that a plurality of cylinder isolation doors for separating the machine body are arranged in the machine body, a mist suction fan is further arranged in the middle of the top of the machine body, and an alignment cylinder is arranged at the bottom of the machine body and used for positioning the dividing plate.

The utility model has the advantages that:

(1) the utility model discloses in, when wasing, operating personnel carries out the material loading with the work piece on last lower station, it is rotatory to accomplish material loading back revolving cylinder and drive graduated disk and pivot, thereby it is rotatory to drive whole revolving disk, it is rotatory to the location cleaning machine position to make the work piece, after the location cleaning machine tentatively washed the work piece, the revolving disk is rotatory once more, the work piece is rotatory to scanning cleaning machine department and carries out the washing that becomes more meticulous of work piece, the rethread revolving disk is rotatory to gas blowing system station with the work piece, blow water treatment through compressed air scanning gas blower to the work piece, the revolving disk is rotatory to carrying out drying system station and drying process after accomplishing, at last rotatory to carrying out the unloading to lower station.

(2) The utility model discloses in, be the circumferencial direction setting with each system, can maximize the inner space of utilization organism, rotate the work piece in proper order to each station through the carousel and operate, can promote operating efficiency, be equipped with cleaning system, blow water system and drying system in the organism simultaneously, contained whole washing and drying process, can greatly promote cleaning efficiency and degree of automation on the degree, reach better clean effect.

(3) In the utility model, the sewage can be subjected to oil-water separation and filtration treatment through the sewage discharge system, the separated sewage is discharged through the sewage discharge door, the separated water is subjected to filtration treatment and is discharged after meeting the standard, the environmental protection requirement is ensured, and the setting of the settling water tank can also separate the solid and water in the sewage, so that sewage discharge and sand discharge are carried out;

(4) the utility model discloses in, can realize the washing to the motorcycle crankcase, spray, blow a series of processes of water, stoving, can carry out filth separation treatment with the sewage that contains the greasy dirt after wasing, avoid sewage to influence the environment, and whole cleaning machine can be comparatively perfect adaptation motorcycle's crankcase, has increased the cleaning efficiency of crankcase in the very big degree.

Drawings

FIG. 1 is a front view of embodiment 1;

FIG. 2 is a top view of embodiment 1;

FIG. 3 is a side view of example 1.

Wherein: 1. a swing mechanism; 11. a workpiece holder; 12. a rotary disk; 13. a rotary drive member; 131. an index plate; 132. a rotating shaft; 133. a rotary cylinder; 14. loading and unloading stations; 2. positioning a cleaning machine; 21. cleaning the space; 22. cleaning the spray head; 3. a scanning cleaning machine; 4. compressed air scans the blower; 41. a compressor air storage tank; 42. an air solenoid valve; 43. an air filter; 5. a hot air dryer; 6. cleaning the water pump; 61. cleaning the water tank; 62. a precision filter; 63. an electric heater; 64. a water inlet valve; 65. a liquid level controller; 7. a blowdown system; 71. a blow-off pipe; 72. circulating a water pump; 73. a coarse filter; 74. an oil-water separator; 75. a sewage draining door; 76. a blowoff valve; 8. a settling water tank; 81. operating the ladder; 9. a cylinder isolation door; 91. a fog suction fan; 92. and aligning the cylinder.

Detailed Description

The structure of the rotary stepping cleaning machine for the left crankcase and the right crankcase is shown in fig. 1-3, and the rotary stepping cleaning machine comprises a machine body, wherein a rotary mechanism 1, a workpiece clamp 11 fixed on the rotary mechanism 1, a spraying cleaning mechanism, an air blowing system and a drying system are arranged in the machine body, the rotary mechanism 1 comprises a rotary disc 12 and a rotary driving piece 13, and a plurality of workpiece clamps 11 are circumferentially arrayed and fixed on the rotary disc 12.

As shown in fig. 1-3, the spraying cleaning mechanism, the blowing system and the drying system are sequentially arranged in the machine body along the circumferential direction of the rotary disc 12, the spraying cleaning mechanism comprises a positioning cleaning machine 2 and a scanning cleaning machine 3, an upper workpiece station and a lower workpiece station 14 are arranged between the drying system and the spraying cleaning mechanism on the machine body, the blowing system comprises a compressed air scanning blowing machine 4 fixed on the machine body, and the drying system comprises a hot air dryer 5 fixed on the machine body.

As shown in fig. 1-3, a cleaning water pump 6 is provided outside the machine body, the cleaning water pump 6 is communicated with an external water source for pumping cleaning water, a cleaning water tank 61 and a precision filter 62 are provided between the cleaning water pump 6 and the positioning cleaning machine 2 for storing and filtering the cleaning water, the precision filter 62 is communicated with the positioning cleaning machine 2 through a pipeline, a cleaning space 21 is provided on the positioning cleaning machine 2, and a plurality of cleaning nozzles 22 arranged in an array are provided on the side wall of the cleaning space 21.

As shown in fig. 1-3, a sewage system 7 is arranged outside the machine body, the sewage system 7 comprises a sewage pipe 71 communicated with the machine body at the position of the scanning cleaning machine 3, a circulating water pump 72 and a coarse filter 73 are arranged on the sewage pipe 71, the sewage mechanism further comprises an oil-water separator 74 and a sewage gate 75, a sewage valve 76 is arranged on the sewage gate 75, and an electric heater 63, a water inlet valve 64 and a liquid level controller 65 are arranged on the cleaning water tank 61.

As shown in fig. 1-3, the rotary driving member 13 includes an index plate 131 rotatably connected to a central position of the bottom of the machine body, the index plate 131 and the rotary plate 12 are linked with each other through a rotating shaft 132, and a rotary cylinder 133 is disposed at the bottom of the machine body for driving the index plate 131 and the rotating shaft 132 to rotate. The compressed air scanning blower 4 includes a compressor air storage tank 41, an air solenoid valve 42 and an air filter 43 which are provided outside the machine body and used for storing compressed air, and the compressed air storage tank is communicated to the inside of the machine body through an air pipe.

As shown in fig. 1-3, a precipitation water tank 8 is arranged outside the machine body, the precipitation water tank 8 is communicated to the bottom of the blowing system in the machine body through a connecting pipe, a drain pipe is arranged at the bottom of the precipitation water tank 8, and an operation ladder 81 is further arranged on one side of the precipitation water tank 8. Be equipped with a plurality of in the organism and be used for the cylinder isolating gate 9 of organism partition, organism top intermediate position still is equipped with and inhales fog fan 91, and the organism bottom is equipped with counterpoint cylinder 92 for fix a position graduated disk 131.

When cleaning, an operator loads workpieces on the upper workpiece station 14 and the lower workpiece station 14, the rotary cylinder 133 drives the index plate 131 and the rotating shaft 132 to rotate after the loading is completed, so that the whole rotary plate 12 is driven to rotate, the workpieces are rotated to the position of the positioning cleaning machine 2, the rotary plate 12 rotates again after the positioning cleaning machine 2 performs primary cleaning on the workpieces, the workpieces are rotated to the position of the scanning cleaning machine 3 to perform refined cleaning on the workpieces, then the workpieces are rotated to the air blowing system station through the rotary plate 12, the workpieces are subjected to water blowing treatment through the compressed air scanning air blower 4, the rotary plate 12 rotates to the drying system station to perform drying treatment after the cleaning is completed, and finally the workpieces are rotated to the upper workpiece station 14 and the lower workpiece station 14 to perform blanking.

In addition to the above embodiments, the present invention may have other embodiments. All the technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope claimed by the present invention.

Claims

1. The utility model provides a step-by-step cleaning machine of crankcase gyration about, includes the organism, its characterized in that: be equipped with rotation mechanism (1) in the organism, fix work piece holder (11) on rotation mechanism (1), spray wiper mechanism, gas blowing system and drying system, rotation mechanism (1) is including gyration dish (12) and rotation driving piece (13), a plurality of work piece holder (11) circumference array is fixed on gyration dish (12), spray wiper mechanism, gas blowing system and drying system locate in the organism along the circumferencial direction of gyration dish (12) in proper order, it includes location cleaning machine (2) and scanning cleaning machine (3) to spray wiper mechanism, it is equipped with between drying system and the spray wiper mechanism about being equipped with work station (14) on the organism, gas blowing system is including being fixed in compressed air scanning gas blower (4) on the organism, drying system is including fixing hot-blast drying machine (5) on the organism.

2. The left and right crankcase rotary step washer according to claim 1, wherein: the rotary driving part (13) comprises an index plate (131) which is rotatably connected to the center of the bottom of the machine body, the index plate (131) and the rotary plate (12) are mutually linked through a rotating shaft (132), and a rotary cylinder (133) is arranged at the bottom of the machine body and used for driving the index plate (131) and the rotating shaft (132) to rotate.

3. The left and right crankcase rotary step washer according to claim 1, wherein: the external washing water pump (6) that is equipped with of organism, washing water pump (6) and external water source intercommunication for the clean water of extraction, be equipped with between washing water pump (6) and location cleaning machine (2) and wash water tank (61) and precision filter (62), be used for storage and filter clean water, through the pipeline intercommunication between precision filter (62) and the location cleaning machine (2), seted up on location cleaning machine (2) and washed space (21), be equipped with clean shower nozzle (22) that a plurality of permutation set up on the lateral wall of washing space (21).

4. The left and right crankcase rotary step washer according to claim 3, wherein: the machine body is externally provided with a sewage discharging system (7), the sewage discharging system (7) comprises a sewage discharging pipe (71) communicated to the machine body at the position of the scanning cleaning machine (3), a circulating water pump (72) and a coarse filter (73) are arranged on the sewage discharging pipe (71), the sewage discharging mechanism further comprises an oil-water separator (74) and a sewage discharging door (75), a sewage discharging valve (76) is arranged on the sewage discharging door (75), and an electric heater (63), a water inlet valve (64) and a liquid level controller (65) are arranged on the cleaning water tank (61).

5. The left and right crankcase rotary step washer according to claim 1, wherein: the compressed air scanning and blowing machine (4) comprises a compressor air storage tank (41) arranged outside the machine body and used for storing compressed air, an air electromagnetic valve (42) and an air filter (43), and the compressed air storage tank is communicated into the machine body through an air pipe.

6. The left and right crankcase rotary step washer according to claim 1, wherein: the machine body is provided with a precipitation water tank (8) outside, the precipitation water tank (8) is communicated to the bottom of an air blowing system in the machine body through a connecting pipe, the bottom of the precipitation water tank (8) is provided with a drain pipe, and one side of the precipitation water tank (8) is further provided with an operation ladder (81).

7. The left and right crankcase rotary step washer according to claim 1, wherein: the inner part of the machine body is provided with a plurality of cylinder isolation doors (9) for separating the machine body, the middle position of the top of the machine body is also provided with a mist suction fan (91), and the bottom of the machine body is provided with an alignment cylinder (92) for positioning the dividing plate (131).