CN211899375U - Bearing heat preservation and decoration integrated building component and forming die - Google Patents
Bearing heat preservation and decoration integrated building component and forming die Download PDFInfo
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- CN211899375U CN211899375U CN201921903766.5U CN201921903766U CN211899375U CN 211899375 U CN211899375 U CN 211899375U CN 201921903766 U CN201921903766 U CN 201921903766U CN 211899375 U CN211899375 U CN 211899375U
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Abstract
The utility model relates to a building material field especially relates to a bearing keeps warm and decorates integration building element and forming die. The building component comprises a component main body and two decorative panels, wherein the component main body comprises a top surface, a bottom surface and left and right side surfaces, and the two decorative panels are positioned at the left and right side surfaces of the component main body; at least one side edge of the decorative panel is provided with a return hook bent towards the component main body; or/and the decoration panel is fixed with at least one connecting piece which forms a certain included angle with the decoration panel near the side of the component main body, the other end of the connecting piece extends into the component main body, and the decoration panel is connected with the component main body through the connecting piece. The utility model discloses realize the connection of decoration panel and component main part with the help of the connecting piece, in the connecting piece stretched into the component main part, the connecting piece end still was equipped with claw-shaped structure, can increase the axial resistance that the connecting piece received, compares the bonding mode before, and this kind of connected mode is more firm, and the decoration panel is difficult for droing.
Description
Technical Field
The utility model relates to a building material field especially relates to a bearing keeps warm and decorates integration building element and forming die.
Background
At present, common buildings are classified into concrete buildings and fabricated buildings. In the field of prefabricated building, various prefabricated parts are generally used for stacking out wall bodies, and then indoor decoration is needed to meet the requirement of living. Therefore, the construction period of the building is very long, and the requirement of people for fast living cannot be met.
In order to solve the problem, some building components with decorative panels are also continuously produced in the field of building materials, and after the building components are assembled into a building, a long indoor decoration process is not needed, so that the construction period is greatly shortened. However, the building components are manufactured by casting the component main body by using a mold, then pasting the veneer, or pasting the thermal insulation material on the component main body, and then buckling the thermal insulation material on the component main body by using the veneer, and the two operation procedures are complicated, and the thermal insulation material and the decorative panel are easy to fall off and have short service life when the building components are pasted or simply buckled.
Disclosure of Invention
For solving the unstable problem of being connected of above-mentioned decoration panel, insulation material and component, the utility model provides a new collection keeps warm and decorates in building element of an organic whole, and this building element passes through connecting piece through connection decoration panel and component main part, prevents that decoration panel and component main part from separating.
The utility model discloses a concrete scheme as follows:
a load-bearing heat-insulation decoration integrated building component comprises a component main body and two decoration panels, wherein the component main body comprises a top surface, a bottom surface, a left side surface and a right side surface, and the two decoration panels are positioned at the left side surface and the right side surface of the component main body; at least one side edge of the decorative panel is provided with a return hook bent towards the component main body; or/and the decoration panel is fixed with at least one connecting piece which forms a certain included angle with the decoration panel near the side of the component main body, the other end of the connecting piece extends into the component main body, and the decoration panel is connected with the component main body through the connecting piece.
In order to solve the problem that the decorative panel falls off, the decorative panel is provided with the return hook to realize firm connection with the component main body or the heat insulation material; or a connecting piece with a certain length is arranged on the decoration panel, and the connecting piece extends into the component main body to realize the stable connection of the decoration panel and the component main body. Both methods may be used simultaneously as necessary. In order to improve the holding force of the connecting piece, preferably, the two ends of the connecting piece are provided with claw parts which can be in various shapes, and the claw parts can be formed by randomly bending the tail end of the connecting piece. For example, it may be V-shaped, "straight," curved, "rounded, or irregular hook-shaped. The claw part is utilized to increase the contact area of the connecting piece and the connected object, and the stress direction of the connecting piece can be changed, so that the resistance of the connecting piece to be pulled out from the heat insulation material or the component main body is increased, and the connecting piece is effectively prevented from falling off.
The heat preservation function of the building component can be realized by pouring a component main body by adopting materials with heat preservation performance such as foamed cement and the like, or by adding heat preservation layers on two sides of the component main body.
For the first scheme, one end of the connecting piece is bonded or welded on the decoration panel in advance, the decoration panel with the connecting piece is placed in a mold, then the component main body is made by pouring foaming cement, and the decoration panel and the component main body are connected through the connecting piece extending into the component main body.
For the second scheme, a cementing heat-insulating material can be directly poured into the area surrounded by the back hook of the decorative panel, and one end of the connecting piece is fixed on the decorative panel by using the cementing heat-insulating material to form a heat-insulating layer. Then the decoration panel with the connecting piece and the heat preservation layer is placed in the mold, the component main body is poured, and the decoration panel, the heat preservation layer and the component main body are connected together through the connecting piece. The member main body can be formed by pouring one or more of concrete, gypsum, fly ash, magnesium oxide, calcium carbonate, foamed ceramic and synthetic resin.
Because the connecting piece is used for connecting the decoration panel and the component main body, the connecting piece cannot be parallel to the decoration panel and needs to have a certain included angle. For the best connecting effect, the connecting piece is preferably arranged perpendicular to the decorative panel.
The utility model discloses a decoration panel is shaped earlier, then the mode of annotating insulation material realizes decoration panel and insulation material's combination, for conveniently annotating insulation material, the back hook end of decoration panel is equipped with the stopping drainage plate, and stopping drainage plate extension plane and decoration panel extension plane contained angle are 10 degrees-90 degrees. The heat insulation material is injected into the back hook part through the drainage plate, so that the back hook part is fully filled.
In order to improve the strength of the component main body, a steel bar structure is arranged in the component main body. One end of the connecting piece can be connected or not connected with the steel bar structure in the member main body according to the requirement.
The traditional building component is only provided with a longitudinally through hole for wiring, and the direction of the hole is single, so that the actual wiring is limited. Therefore, the utility model discloses be equipped with horizontal and/or vertical through-hole in the component main part, the hole is parallel with the decoration panel. The arrangement can realize transverse routing or longitudinal routing, and provides much convenience for actual construction.
A forming die for a load-bearing, heat-insulating and decorative integrated building component comprises at least two die baffles which are arranged in parallel at intervals, wherein at least two die heads which are arranged at intervals are arranged between the two die baffles; the left edge and the right edge of the front side surface and the rear side surface of the die head are respectively provided with a clamping groove matched with the back hook part of the decorative panel.
In order to realize accurate positioning and installation of the mold head, at least two positioning strips are arranged on the side surface of each mold baffle, the positioning strips on the opposite side surfaces of the adjacent mold baffles are aligned, and positioning grooves matched with the positioning strips are arranged at the two ends of the mold head. Through the grafting of constant head tank and location strip, ensure that the die head installs in place and unmovable to ensure that the component size is accurate.
The utility model has the advantages that:
1. the utility model is provided with a plurality of connecting pieces which extend into the component main body, and the connection between the decoration panel and the component main body is realized by the connecting pieces; the connecting piece end still is equipped with claw shape structure, can increase the axial resistance that the connecting piece received, compares the bonding mode before, and this kind of connected mode is more firm, and the decoration panel is difficult for droing.
2. The utility model arranges the hook returning structure at the edge of the decoration panel, pours the heat insulation material to the decoration panel in advance, realizes the stable connection of the heat insulation material and the decoration panel by the hook returning structure; meanwhile, a filler drainage plate is arranged on the back hook structure, so that heat insulation materials can be conveniently injected into the back hook.
3. For the installation of the above-mentioned decoration panel of cooperation, the utility model also provides a special forming die sets up the draw-in groove on the mould, cooperatees with the back hook structure of decoration panel, realizes the accurate positioning installation of decoration panel, improves building element's size precision.
4. The utility model discloses this kind combines insulation material and decoration panel earlier, later installs forming die with the decoration panel again in, pours main part material preparation building element's mode in to decoration panel centre gripping space, has overturned traditional manufacturing process, has fully improved the fastness of decoration panel, has prolonged building element's life.
Drawings
Fig. 1 is a schematic front sectional view of embodiment 1 of the present invention;
fig. 2 is a schematic front sectional view of embodiment 2 of the present invention;
FIG. 3 is a schematic structural view of the decorative panel according to embodiments 1 and 2;
FIG. 4 is a schematic view of the coupling member with V-shaped claws according to examples 1 and 2;
FIG. 5 is a schematic view of the coupling member with the arc-shaped claw portions according to examples 1 and 2;
FIG. 6 is a schematic view of the connector with the geometrical hook-back type claw according to examples 1 and 2;
fig. 7 is a schematic top view of embodiment 3 of the present invention;
FIG. 8 is a schematic view of the assembled trim panel and mold;
in the figure, the steel bar cage comprises a component body 1, a steel bar cage 2, a steel bar cage 3, holes 4, first protrusions 5, return hooks 6, connecting pieces 7, a cementing heat-insulating material 8, a decoration panel 9, claw parts 10, a filler drainage plate 11, first grooves 12, a mold baffle 13, a mold head 14, clamping grooves 15, second grooves 16, second protrusions 17, through holes 18 and positioning strips.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
The terms "upper, lower", "left, right", "front, back", "top" and "bottom" are used herein for convenience of understanding, and are described in conjunction with the angles in the drawings, and thus do not limit the scope of the present invention.
Example 1
A load-bearing heat-insulating decorative integrated building component is shown in figure 1 and comprises a component main body 1 and two decorative panels 8 positioned at the left side surface and the right side surface of the component main body. As shown in fig. 3, the upper and lower edges of the two decorative panels 8 are provided with return hooks 5 bent towards the side of the component main body, the tail ends of the return hooks 5 are obliquely provided with filler drainage plates 10, and the extension surfaces of the filler drainage plates 10 form an included angle of 60 degrees with the decorative panels. The decorative panel 8 is vertically provided with a plurality of connecting pieces 6 with claws 9 at two ends near the side of the component body, and the claws at two ends of the connecting pieces can also be V-shaped (as shown in figure 4), arc-shaped (as shown in figure 5) or geometric hook-shaped (as shown in figure 6). One end of the connecting piece 6 is bonded with the decoration panel 8 through the cementing heat-insulating material 7, and the other end extends into the component main body 1. The connecting piece 6 is made of metal, plastic, wood or synthetic materials. The member main body is formed by pouring one or more of concrete, gypsum, fly ash, magnesium oxide, calcium carbonate, foamed ceramic and synthetic resin. A reinforcement cage 2 is arranged in the component main body 1, and the tail end of a part of longer connecting piece is connected with the reinforcement cage in a binding mode. The bottom of the component main body 1 is provided with a first groove 11, the top of the component main body is provided with a first bulge 4, and the first bulge 4 is matched with the first groove 11 in size and used for realizing the stacking of components. The component main body 1 is also internally provided with a hole 3 which is communicated up and down and used for installing a pipeline.
Example 2
A load-bearing heat-insulating decorative integrated building component is shown in figure 2 and comprises a component main body 1 and two decorative panels 8 positioned at the left side surface and the right side surface of the component main body. As shown in fig. 3, the upper and lower edges of the two decorative panels 8 are provided with return hooks 5 bent towards the side of the component main body, the tail ends of the return hooks 5 are obliquely provided with filler drainage plates 10, and the extension surfaces of the filler drainage plates 10 form an included angle of 60 degrees with the decorative panels. The decorative panel 8 is vertically provided with a plurality of connecting pieces 6 with claws 9 at two ends near the side of the component body, and the claws at two ends of the connecting pieces can also be V-shaped (as shown in figure 4), arc-shaped (as shown in figure 5) or geometric hook-shaped (as shown in figure 6). One end of the connecting piece 6 is bonded with the decoration panel 8, and the other end extends into the component main body 1. The connecting piece 6 is made of metal, plastic, wood or synthetic materials. The member main body is formed by pouring foaming cement. A reinforcement cage 2 is arranged in the component main body 1, and the tail end of a part of longer connecting piece is connected with the reinforcement cage in a binding mode. The bottom of the component main body 1 is provided with a first groove 11, the top of the component main body is provided with a first bulge 4, and the first bulge 4 is matched with the first groove 11 in size and used for realizing the stacking of components. The component main body 1 is also provided with a front-back through hole 3 for installing a pipeline.
Example 3
A forming die for a load-bearing heat-preservation decoration integrated building component is shown in figure 7 and comprises a plurality of die baffles 12 which are arranged in parallel at intervals. A plurality of positioning strips 18 are arranged on the left side and the right side of the mold baffle 12 at intervals, the positioning strips are detachably connected with the mold baffle, and the positions of the positioning strips are set according to the size of a processed component. The cross section of the positioning strip can be trapezoidal, rectangular, triangular or circular. The location strip position of adjacent mould baffle opposite flank corresponds, and the die head both ends are equipped with location strip shape assorted constant head tank, peg graft die head in location strip department through the constant head tank, realize the location installation to die head. The middle of the front side surface of the die head is provided with a second bulge 16, and the left edge and the right edge of the front side surface are respectively provided with a clamping groove 14 matched with the back hook part of the decorative panel in the embodiment 1. The middle of the rear side surface of the die head is provided with a second groove 15, and the left edge and the right edge of the rear side surface are respectively provided with a clamping groove 14 matched with the back hook part of the decorative panel in the embodiment 1. When the decoration panel is installed, the decoration panel is inserted into the mold along the clamping groove, the decoration panel is placed in place, and then the size of the building component is consistent. The mould head is provided with a plurality of through holes 17 which are arranged longitudinally and are used for inserting mould rods and forming holes on the building components during pouring.
The method for manufacturing the building element according to the embodiment 1 by using the forming die according to the embodiment 3 specifically comprises the following steps:
(1) and (3) stamping the decorative plate printed with the patterns into decorative panels matched with the left side and the right side of the building component by using stamping equipment, simultaneously bending two opposite edges of the decorative panels to the same side by using a special die to form a back hook, and then bending the tail section of the back hook outwards for 60 degrees again to form the filler drainage plate. The decorative plate can be made of metal, plastic, synthetic resin, wood, stone and composite materials, and patterns such as wood grains, stone grains, leather grains, geometric patterns, landscapes, figure photos and the like are printed in advance according to the decoration style.
(2) The decorative panel is provided with a plurality of connecting pieces with claw parts at two ends, the connecting pieces are arranged at intervals on the side of the back hook, the connecting pieces are perpendicular to the decorative panel, and then the end parts of the connecting pieces are bonded and fixed on the decorative panel by using a gel heat-insulating material or a foaming gel heat-insulating material in a point-shaped distributed arrangement or an integral pouring arrangement mode.
(3) After the heat insulation material is solidified, inserting the two decorative panels which are already provided with the connecting pieces and the heat insulation material into the mold along the clamping grooves of the mold head, and installing the decorative panels on the left side and the right side of the mold; after the mould is assembled, a reinforcement cage is placed in the mould, and the other end of the connecting piece is bound and fixed with the reinforcement cage by using the wire.
(4) Inserting the mould rod into the through hole of the mould, pouring a main body material formed by mixing materials such as concrete, reinforced concrete, gypsum, fly ash, magnesium oxide, calcium carbonate, foamed cement, foamed ceramic, synthetic resin and the like into the assembled mould, and properly vibrating to eliminate bubbles in the pouring process.
(5) And after the main body material is solidified, the mould is disassembled to obtain the building component integrating bearing, heat preservation and decoration.
Claims (10)
1. A load-bearing heat-insulation decoration integrated building component comprises a component main body (1) and two decoration panels (8), wherein the component main body (1) comprises a top surface, a bottom surface, a left side surface and a right side surface, and the two decoration panels (8) are positioned at the left side surface and the right side surface of the component main body; the method is characterized in that: at least one side edge of the decorative panel (8) is provided with a return hook (5) bent towards the component main body side; or/and the decoration panel is fixed with at least one connecting piece (6) which forms a certain included angle with the decoration panel near the side of the component main body, the other end of the connecting piece (6) extends into the component main body, and the decoration panel is connected with the component main body through the connecting piece.
2. The integrated building component of claim 1, wherein: claw parts (9) are arranged at two ends of the connecting piece (6), and the claw parts (9) are V-shaped, I-shaped, arc-shaped, circular or hook-back-shaped.
3. The load-bearing, heat-insulating and decorative integrated building component according to claim 1 or 2, wherein: one end of the connecting piece (6) is bonded or welded on the decorative panel, and the member main body (1) is formed by pouring foamed cement.
4. The load-bearing, heat-insulating and decorative integrated building component according to claim 1 or 2, wherein: one end of the connecting piece (6) is fixed on the decoration panel by pouring a cementing heat-insulating material (7) to the decoration panel.
5. The load-bearing, heat-insulating and decorative integrated building component according to claim 1 or 2, wherein: the tail end of the back hook of the decorative panel is provided with a filler drainage plate (10), and the included angle between the extension surface of the filler drainage plate and the decorative panel is 10-90 degrees.
6. The load-bearing, heat-insulating and decorative integrated building component according to claim 1 or 2, wherein: a steel bar structure is arranged in the component main body (1).
7. The integrated building component of claim 6, wherein: one end of the connecting piece (6) is connected or not connected with the steel bar structure in the member main body.
8. The integrated building component of claim 1, wherein: holes (3) which are transversely and/or longitudinally communicated are arranged in the component main body (1), and the holes are parallel to the decoration panel.
9. A forming die for manufacturing the load-bearing heat-insulation decoration integrated building component of claim 1 comprises at least two die baffles (12) which are arranged in parallel at intervals, and at least two die heads (13) which are arranged at intervals are arranged between the two die baffles; the method is characterized in that: and clamping grooves (14) matched with the back hook parts of the decorative panel are formed in the left edge and the right edge of the front side surface and the rear side surface of the die head.
10. The molding die of claim 9, wherein: the side of the mould baffle (12) is provided with at least two positioning strips (18), the positioning strips on the opposite side surfaces of the adjacent mould baffles are aligned, and positioning grooves matched with the positioning strips are arranged at the two ends of the mould head (13).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921903766.5U CN211899375U (en) | 2019-11-06 | 2019-11-06 | Bearing heat preservation and decoration integrated building component and forming die |
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| CN201921903766.5U CN211899375U (en) | 2019-11-06 | 2019-11-06 | Bearing heat preservation and decoration integrated building component and forming die |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110670832A (en) * | 2019-11-06 | 2020-01-10 | 深圳市新天能科技开发有限公司 | Load-bearing heat-insulation decoration integrated building component, forming die and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110670832A (en) * | 2019-11-06 | 2020-01-10 | 深圳市新天能科技开发有限公司 | Load-bearing heat-insulation decoration integrated building component, forming die and manufacturing method thereof |
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