Outer wall heat preservation detaching-free composite template
Technical Field
The utility model belongs to the technical field of the building, especially, relate to an outer wall insulation exempts from to tear open composite forms.
Background
In the traditional outer wall construction, after the steel bar band is tied, workers respectively install an outer template, an inner template and a support system on a scaffold platform and a floor slab, the inner template and the outer template form a concrete pouring cavity under the combined action of inner support and split bolts or split flat irons, and the templates and the supports are removed after concrete reaches the form removal strength.
As is well known, the traditional construction mode has the defects of low construction efficiency, high labor intensity and the like, along with the rapid development of building templates, in recent years, a non-dismantling template appears, and the template and poured concrete are integrally formed without dismantling after forming and are used as a part of a wall body; if the decorative layer serves as an outer wall, the inner side of the outer wall is generally bonded with a heat insulation layer, and the outer side of the outer wall can also be provided with a decorative layer, so that the decorative layer and the heat insulation layer can be formed at one time, and the construction efficiency is greatly reduced; the heat-insulating layer in the existing heat-insulating integrated external wall template generally adopts a plane bonding structure or a shallow groove for containing an adhesive, so that the adhesive strength is improved; according to the realization of investigation, the defect of weak bonding of the structure is overcome; therefore, the utility model provides a solve the heat preservation bonding insecure, the exempt from to tear open compound template bulk strength that improves, the easy later stage construction's the outer wall insulation exempts from to tear open compound template.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides a simple structure, improvement efficiency of construction, solution heat preservation bond insecure, the exempt from to tear open compound template bulk strength that improves, the assembled external wall insulation of easy later stage construction exempts from to tear open compound template.
The utility model is realized in such a way that the assembly type external wall heat preservation disassembly-free composite template; comprises a heat-insulating plate and a disassembly-free template; the method is characterized in that: the heat insulation board is characterized in that one side face of the heat insulation board is used for being connected with a disassembly-free template, and a groove which is crossed and communicated transversely and longitudinally is formed in the heat insulation board at the connecting side; a template is not required to be disassembled; the heat insulation plate comprises a template body, wherein convex ribs which are transversely and longitudinally crossed and connected into a whole are formed on the connecting side of the template body and the heat insulation plate and are bonded with grooves; a reinforcing mesh is embedded in the template body, and external hanging pieces connected with the reinforcing mesh are arranged at the cross points of the transverse and longitudinal crossed convex ribs; the external hanging piece extends towards the direction of the heat insulation plate and penetrates through the heat insulation plate; the external hanging piece is provided with a hanging hole on the outer side of the heat insulation plate; the periphery of the template body is provided with splicing parts.
In the above technical solution, it is preferable; the splicing parts comprise protruding parts and groove parts, wherein the protruding parts are distributed on two adjacent splicing surfaces of the template body, and the groove parts are distributed on the other two adjacent splicing surfaces.
In the above technical solution, it is preferable; the template body is provided with a pointing groove on the outer side surface of the periphery.
In the above technical solution, it is preferable; the outer side surface of the template body is a decorative surface.
In the above technical solution, it is preferable; the external pendant is made of metal plates, a reinforcing steel bar penetrating hole for penetrating a reinforcing steel bar is formed in the side of the connecting reinforcing steel bar net, open hanging grooves are formed in the two sides of the external pendant close to the reinforcing steel bar penetrating hole, a bending portion is arranged at the end portion of the external pendant extending out of the side of the heat preservation layer, and the bending portion is abutted to the heat preservation layer.
In the above technical solution, it is preferable; the external hanging piece is made of a metal plate, a reinforcing steel bar penetrating hole for penetrating a reinforcing steel bar is formed in the side of the connecting reinforcing steel bar net, a bending part and an external connecting part are arranged at the end part of the external hanging piece extending out of the side of the heat preservation layer, and the bending part is abutted to the heat preservation layer; the outer connecting part is provided with a connecting hole.
In the above technical solution, it is preferable; open hanging grooves are formed in the positions, close to the reinforcing steel bar through holes, of the two sides of the external hanging piece.
In the above technical solution, it is preferable; the cross-sectional shape of the groove is rectangular, dovetail, trapezoid, arc or triangular, and the contact area of the heat-insulation board and the template body is increased through the groove.
Compared with the prior art, the utility model has the advantages that the utility model improves the connection strength of the heat preservation layer compared with the prior non-dismantling template with heat preservation, avoids the heat preservation layer from falling off, improves the overall quality of the product, and in addition, the template body and the heat preservation layer are effectively combined into a whole through the groove, thereby improving the bonding area on the one hand, improving the mutual supporting force on the other hand, effectively avoiding the problem of template cracking and improving the flatness of the template; in addition, the external hanging piece inserted in the heat insulation layer is penetrated, so that the connection strength between the template body and the heat insulation layer is improved; meanwhile, the hanging connection with the inner template in the later construction is facilitated.
Drawings
Fig. 1 is a front view of embodiment 1 of the present invention;
FIG. 2 is a rear view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIGS. 4 and 5 are schematic perspective views of the structure of example 1;
FIG. 6 is an exploded perspective view of FIG. 1;
FIG. 7 is a schematic view of the structure of the insulation board;
FIG. 8 is a schematic view of a disassembly-free form;
fig. 9 is a schematic view of a mesh reinforcement structure;
FIG. 10 is a schematic view of an external pendant structure;
FIG. 11 is a diagram of an embodiment using a body;
FIG. 12 is a top view of the embodiment of FIG. 11;
FIG. 13 is a schematic structural view of example 2;
FIG. 14 is a schematic view showing a structure of an external pendant in embodiment 2;
FIG. 15 is a schematic structural view of example 3;
in the drawing, 1, a heat insulation plate; 1-1, a groove; 1-2, a recess; 2. a template is not required to be disassembled; 2-1, convex ribs; 2-2, splicing parts; 2-20, a protrusion; 2-21, groove part; 2-3, decorating the surface; 2-4, through holes; 2-5, pointing a slot; 3. a reinforcing mesh; 4. a hanging part is externally connected; 4-1, penetrating a hole in the steel bar; 4-2, bending parts; 4-3, an external connection part; 4-4, connecting holes; 4-5, opening type hanging grooves; 5. a U-shaped hook; 6. c-shaped light steel keel; 7. and (4) an inner template.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Embodiment 1, please refer to fig. 1 to 12, a fabricated exterior wall insulation disassembly-free composite template; comprises a heat-insulating plate 1 and a disassembly-free template 2; the heat insulation board is characterized in that one side face of the heat insulation board is used for being connected with a disassembly-free template, the heat insulation board is provided with a groove 1-1 which is transversely and longitudinally crossed and communicated, the cross section of the groove is preferably rectangular, dovetail-shaped or trapezoidal, circular arc-shaped or V-shaped, and the dovetail-shaped heat insulation board 1 and the disassembly-free template 2 have better connectivity after being compounded. The heat insulation board is one or a plurality of XPS (extruded sheet) or EPS (polystyrene board) or PUR (polyurethane) or phenolic aldehyde board or rock wool board; the disassembly-free template 2: the disassembly-free template is pre-pressed and compounded with the insulation board into a whole in a factory and comprises a template body, wherein a convex rib 2-1 which is transversely and longitudinally crossed and connected into a whole is formed on the connecting side of the template body and the insulation board and is bonded with the groove; reinforcing meshes 3 are embedded in the formwork body. The reinforcing mesh improves the overall strength of the composite template, and is also a foundation for the stress of the external hanging pieces, and the external hanging pieces 4 connected with the reinforcing mesh are arranged at the cross points of the transverse and longitudinal crossed convex ribs; the external hanging piece extends towards the direction of the heat insulation plate and penetrates through the heat insulation plate; the external hanging piece 4 is used for being connected with the inner template 7 when an outer wall mold cavity is actually assembled, and a pre-buried structure is adopted, so that the construction efficiency of field operation is greatly improved; in order to facilitate splicing and guarantee the splicing flatness, splicing parts 2-2 are arranged around the template body, and the splicing parts also have a certain water stopping effect to prevent rainwater from entering the wall body.
In the above technical solution, preferably, the splicing portion 2-2 includes a protruding portion 2-20 and a groove portion 2-21, wherein the protruding portion is distributed on two adjacent splicing surfaces of the template body, and the groove portion is distributed on the other two adjacent splicing surfaces. The splicing part can adopt an L-shaped spigot structure.
Preferably, in the technical scheme, the outer side surface of the template body is a decorative surface 2-3. The decorative surface layer can be made into marble, ceramic tile, mosaic, wood grain, brick grain and other artistic appearances, and can also be customized according to the actual needs of customers.
Preferably, in the technical scheme, the external hanging piece is made of a metal plate, a reinforcing steel bar penetrating hole 4-1 for penetrating a reinforcing steel bar is formed in the side of the connecting reinforcing steel bar net, a bending part 4-2 and an external connecting part 4-3 are arranged at the end part of the external hanging piece extending out of the side of the heat preservation layer, and the bending part is abutted to the heat preservation layer; and the outer connecting part is provided with a connecting hole 4-4. The U-shaped hook 5 is directly hung on the connecting hole formed in the outer connecting part, so that the construction efficiency of field operation is greatly improved, and meanwhile, the positioning effect is also achieved.
Preferably, open hanging grooves 4-5 are formed in the two sides of the external hanging piece at the position close to the reinforcing steel bar penetrating hole. And after the concrete is poured, mortar is filled in the open hanging grooves, and the connection strength between the external hanging piece and the template body is further improved after the mortar is solidified.
Example 2: please refer to fig. 13 and 14; in this embodiment, the external hanger 4 is made of a metal plate, for example, a galvanized steel plate, a reinforcing steel bar insertion hole 4-1 for inserting a reinforcing steel bar is formed in the side of the connecting reinforcing steel bar net, a bent portion 4-2 is formed in the end portion of the external hanger extending out of the side of the heat preservation layer, the bent portion is abutted to the heat preservation layer, a recessed portion 1-2 convenient for the U-shaped hook to be inserted into the heat preservation layer can be prefabricated on the corresponding heat preservation layer, and the U-shaped hook 5 can be inserted into the bent portion by extruding the heat preservation layer. The rest of the structure is the same as that of the embodiment 1;
in example 3, referring to fig. 15, the formwork body is provided with pointing grooves 2-5 on the outer side surface of the periphery, for example, marble is used as a decorative surface, wherein adjacent pointing grooves are spliced to form pointing grooves, and an anti-crack pointing agent is densely filled in the pointing grooves, so that the anti-crack performance of the spliced joints is improved, and meanwhile, the anti-crack performance of the spliced joints is also improved, and the appearance is also improved.
The utility model discloses still relate to the manufacturing method of above-mentioned outer wall insulation exempts from to tear open composite forms, including following step:
s1, manufacturing a square mould box according to design specifications, and arranging a positioning groove for positioning an external pendant on a bottom plate of the mould box; cutting the heat insulation plate according to the design requirement to enable one side surface of the heat insulation plate to be provided with transverse and longitudinal crossed grooves;
s2, according to the design size, enabling one end of the external pendant with the reinforcing steel bar penetrating hole to penetrate through the heat insulation board until the bent part of the external pendant is attached to the heat insulation board; penetrating and installing transverse steel bars in the steel bar penetrating and installing holes of the external hanging pieces at the side with the grooves, then binding longitudinal steel bars on the transverse steel bars, and forming a steel bar mesh by the bound transverse steel bars and the bound longitudinal steel bars;
s4, densely filling fiber cement mixed mortar into the mold box, starting a pressure vibrating device to drive the upper mold plate to press downwards, and supplementing the fiber cement mixed mortar or a surface layer material for the second time after primary pressing, wherein the surface layer material can be colored fiber cement mixed mortar; starting the pressure vibration equipment again to drive the upper template to press downwards, and keeping the pressure for 8-15 seconds after the upper template descends to a set position;
s5, after the steps are completed, starting the pressure vibrating equipment to stop vibrating, driving the upper template to return, then opening the mold box, and moving out the composite template;
s6, transferring the formed composite template to a curing area for curing;
and S7, maintaining for at least 24 hours, checking, and warehousing and stacking the checked synthetic products.
To sum up, compared with the existing non-dismantling template with heat preservation, the utility model improves the connection strength of the heat preservation layer, avoids the heat preservation layer from falling off, improves the overall quality of the product, and in addition, the template body and the heat preservation layer are effectively combined into a whole through the groove, thereby improving the bonding area on one hand, improving the supporting force between each other on the other hand, effectively avoiding the problem of template cracking and improving the flatness of the template; in addition, the external hanging piece inserted in the heat insulation layer is penetrated, so that the connection strength between the template body and the heat insulation layer is improved; meanwhile, the hanging connection with the inner template in the later construction is facilitated.
The above description is only exemplary of the present invention and should not be taken as limiting, and any modifications, equivalents, improvements, etc., such as materials, dimensions, etc., which are made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.