CN211860049U - Conductive mechanism of solar junction box - Google Patents

Conductive mechanism of solar junction box Download PDF

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Publication number
CN211860049U
CN211860049U CN202020394685.3U CN202020394685U CN211860049U CN 211860049 U CN211860049 U CN 211860049U CN 202020394685 U CN202020394685 U CN 202020394685U CN 211860049 U CN211860049 U CN 211860049U
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China
Prior art keywords
conducting strip
junction box
solar junction
conducting
diode chip
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CN202020394685.3U
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Chinese (zh)
Inventor
丁伟
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Changzhou Starsea Electronics Co ltd
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Changzhou Starsea Electronics Co ltd
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Priority to CN202020394685.3U priority Critical patent/CN211860049U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The utility model provides a conductive mechanism of a solar junction box, in particular to the technical field of electronics, which comprises a first conductive sheet and a second conductive sheet, wherein one end of the first conductive sheet is provided with a riveting end, the other end of the first conductive sheet is connected with one end of the second conductive sheet, and the other end of the second conductive sheet is a connecting end; the LED packaging structure is characterized in that a connecting sheet is arranged at the other end of the first conducting sheet, diode chips are symmetrically arranged on two sides of the connecting sheet, a support plate is symmetrically arranged at one end of the second conducting sheet, the diode chips are arranged on the support plate, one end of each diode chip is in non-insulated connection with the support plate, and the other end of each diode chip is connected with the connecting sheet through a connecting wire. The utility model discloses not only the heat dissipation is good, and can bear more heavy current to improve life and the scope of being suitable for.

Description

Conductive mechanism of solar junction box
Technical Field
The utility model belongs to the technical field of the electron, concretely relates to electrically conductive mechanism of solar junction box.
Background
The solar junction box is very important in the composition of a solar module, and mainly plays a role in connecting electric power generated by a solar cell with an external circuit. The junction box is adhered to the back plate of the assembly through silica gel, the outgoing lines in the assembly are connected together through the internal lines in the junction box, and the internal lines are connected with the external cables to enable the assembly to be conducted with the external cables. The wiring box is internally provided with a conductive mechanism containing a diode chip, so that the component can normally work when being shielded from light. The existing conducting mechanism adopts a single diode chip, so that the heat dissipation is poor, the service life is shortened, overlarge current cannot be borne, and the application range is greatly limited.
In view of the above disadvantages, there is a need for a conductive mechanism of a solar junction box, which not only has good heat dissipation, but also can bear large current, so as to improve the service life and the application range.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a solar junction box's electrically conductive mechanism, not only the heat dissipation is good, and can bear the heavy current to improve life and applicable scope.
The utility model provides a following technical scheme:
the conductive mechanism of the solar junction box comprises a first conductive sheet and a second conductive sheet, wherein a riveting end is arranged at one end of the first conductive sheet, the other end of the first conductive sheet is connected with one end of the second conductive sheet, and the other end of the second conductive sheet is a connecting end;
the other end of the first conducting strip is provided with a connecting sheet, and diode chips are symmetrically arranged on two sides of the connecting sheet
A support plate is symmetrically arranged at one end of the second conducting strip, the diode chip is arranged on the support plate, one end of the diode chip is in non-insulated connection with the support plate, and the other end of the diode chip is connected with the connecting sheet through a connecting wire;
preferably, the connecting lead is an aluminum wire, the diameter of the aluminum wire is 20nil, and two ends of the aluminum wire are respectively connected with the diode chip and the connecting sheet through ultrasonic welding.
Preferably, the number of the connecting wires is four, that is, each diode chip is connected with the connecting sheet through two connecting wires.
Preferably, the peripheries of the diode chip, the carrier plate and the connecting sheet are coated with insulators.
Preferably, the first conducting plate is close to one end of the riveting end, and positioning holes are formed in two sides of the first conducting plate; the second conducting strip is far away from one end of the carrier plate, and positioning holes are formed in two sides of the second conducting strip.
Preferably, the position or the aperture of the positioning hole of the first conducting strip is an asymmetric fool-proof structure.
Preferably, the edges of the first conducting strip and the second conducting strip are bent downwards to form a right-angle structure
Preferably, the first conducting strip and the second conducting strip are both in a hollow structure; and tin blocking strips are arranged on the upper sides of the end parts of the first conducting strip and the second conducting strip
Preferably, the riveting end is of an arch structure, the upper edge of the end part of the riveting end extends outwards, and the lower end surfaces of the two sides of the riveting end are concave.
The utility model has the advantages that:
for traditional single diode chip, the utility model discloses a set up two diode chips, can improve heat radiating area, improve the radiating effect, and can improve the maximum current volume that bears, and then improve life and applicable scope.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is an axial view of the present invention;
fig. 2 is a top view of the present invention;
reference numerals: 1. a first conductive sheet; 2. a second conductive sheet; 3. riveting the end; 4. an insulator; 5. a diode chip; 6. connecting a lead; 7. tin blocking strips; 8. positioning holes; 9. connecting sheets; 10. and a carrier plate.
Detailed Description
Referring to fig. 1 to 2, the conductive mechanism of the solar junction box includes a first conductive plate 1 and a second conductive plate 2, wherein one end of the first conductive plate 1 is provided with a riveting end 3 for clamping the periphery of a cable, the other end of the first conductive plate 1 is connected with one end of the second conductive plate 2, and the other end of the second conductive plate 2 is a connecting end for connecting the cable; the other end of the first conducting strip 1 is provided with a connecting sheet 9, and two sides of the connecting sheet 9 are symmetrically provided with diode chips 5; a support plate 10 is symmetrically arranged at one end of the second conducting strip 2, the diode chip 5 is arranged on the support plate 10, one end of the diode chip 5 is in non-insulated connection with the support plate 10, and in order to ensure the firmness, the diode chip 5 is welded with the support plate 10 through soft soldering equipment; the other end of the diode chip 5 is connected with the connecting sheet 9 through a connecting wire 6; compared with the traditional single diode chip, the device can improve the heat dissipation area and the heat dissipation effect by arranging the two diode chips 5, and can improve the maximum current capacity of the load, thereby prolonging the service life and the application range; the connecting wire 6 is an aluminum wire, the diameter of the aluminum wire is 20nil, the aluminum wire with the specification is long in service life and good in conductivity, two ends of the aluminum wire are respectively connected with the diode chip 5 and the connecting sheet 9 through ultrasonic welding, the ultrasonic welding is precise, and the efficiency is high; the number of the connecting wires 6 is four, namely, each diode chip 5 is connected with the connecting sheet 9 through two connecting wires 6, the maximum current capacity of the load can be improved through four connecting wires, and the heat dissipation effect of the diode chips is improved through the plurality of connecting wires 6.
Wherein, the peripheries of the diode chip 5, the carrier plate 10 and the connecting sheet 9 are coated with an insulator 4, the insulator 4 is directly and integrally molded by injection molding, and the material can be resin or other insulating materials; one end of the first conducting plate 1 close to the riveting end 3 is provided with positioning holes 8 at two sides of the first conducting plate 1; the second conducting plate 2 is far away from one end of the carrier plate 10, positioning holes 8 are arranged on two sides of the second conducting plate 2, and the firmness of fixing the device can be improved by penetrating through the positioning holes 8. The position or the aperture of the positioning hole 8 of the first conducting plate 1 is an asymmetric fool-proof structure, and the fool-proof structure can avoid the reverse connection of the device and improve the safety; referring to fig. 1, the edges of the first conductive sheet 1 and the second conductive sheet 2 are bent downward to form a right-angle structure, so that the heat dissipation area of the device can be increased, and the heat dissipation effect can be improved; the first conducting sheet 1 and the second conducting sheet 2 are both of a concave structure, through holes are formed in the surfaces of the first conducting sheet 1 and the second conducting sheet 2, and tin is stacked in the concave structure during soldering, so that cables can be connected conveniently through soldering; tin blocking bars 7 are arranged on the upper sides of the end parts of the first conducting plate 1 and the second conducting plate 2, and metal tin during tin soldering can be blocked by the tin blocking bars 7, so that the tin is prevented from overflowing, and the connection firmness and the welding convenience of tin soldering are improved; referring to fig. 1, the riveting end 3 is a U-shaped structure, so that the cable can be clamped more firmly, and the upper edge of the end of the riveting end 3 extends outwards, so that the cable can be further clamped, and the clamping firmness is improved; the lower end surfaces of two sides of the riveting end 3 are concave, so that the contact area is reduced, the clamping is more facilitated, the position of the cable can be visually seen, and the operation is convenient.
The utility model discloses a working method:
as shown in fig. 1 and 2, the cable is clamped by the riveting end 3, the connecting wire of the cable extends into the hollow structure of the first conducting strip 1, and the cable is connected with the first connecting strip 1 by soldering; the tin blocking strips 7 can block metal tin during tin soldering, so that tin overflow is avoided, and the connection firmness and the welding convenience of tin soldering are improved; connecting wires of the cables extend into the hollow structures of the second conducting strips 2, and the cables are connected with the second connecting strips 2 through tin soldering; the tin blocking strips 7 can block metal tin during tin soldering, so that tin overflow is avoided, and the connection firmness and the welding convenience of tin soldering are improved; the device is fixed by a screw penetrating through the positioning hole 8; the position or the aperture of the positioning hole 8 of the first conducting plate 1 is an asymmetric fool-proof structure, and the fool-proof structure can avoid the reverse connection of the device and improve the safety; the edges of the first conducting strip 1 and the second conducting strip 2 are bent downwards to form a right-angle structure, so that the heat dissipation area of the device can be increased, and the heat dissipation effect is improved.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. Electrically conductive mechanism of solar junction box, its characterized in that: the riveting terminal comprises a first conducting strip and a second conducting strip, wherein a riveting end is arranged at one end of the first conducting strip, the other end of the first conducting strip is connected with one end of the second conducting strip, and the other end of the second conducting strip is a connecting end;
the other end of the first conducting strip is provided with a connecting sheet, and diode chips are symmetrically arranged on two sides of the connecting sheet
And one end of the second conducting strip is symmetrically provided with a carrier plate, the diode chip is arranged on the carrier plate, one end of the diode chip is in non-insulated connection with the carrier plate, and the other end of the diode chip is connected with the connecting sheet through a connecting wire.
2. The electrical conduction mechanism of a solar junction box of claim 1, wherein: the connecting lead is an aluminum wire, the diameter of the aluminum wire is 20nil, and two ends of the aluminum wire are respectively connected with the diode chip and the connecting sheet through ultrasonic welding.
3. The electrical conduction mechanism of a solar junction box of claim 2, wherein: the connecting wires are four in number, namely, each diode chip is connected with the connecting sheet through two connecting wires.
4. The electrical conduction mechanism of a solar junction box of claim 3, wherein: and insulators are coated on the peripheries of the diode chip, the carrier plate and the connecting sheet.
5. The electrical conduction mechanism of a solar junction box of claim 4, wherein: one end of the first conducting plate, which is close to the riveting end, is provided with positioning holes at two sides of the first conducting plate; the second conducting strip is far away from one end of the carrier plate, and positioning holes are formed in two sides of the second conducting strip.
6. The electrical conduction mechanism of a solar junction box of claim 5, wherein: the position or the aperture of the positioning hole of the first conducting strip is an asymmetric fool-proof structure.
7. The electrical conduction mechanism of a solar junction box of claim 1, wherein: the edges of the first conducting strip and the second conducting strip are bent downwards to form a right-angle structure.
8. The electrical conduction mechanism of a solar junction box of claim 1, wherein: the first conducting strip and the second conducting strip are both in hollow structures; and tin blocking strips are arranged on the upper sides of the end parts of the first conducting plate and the second conducting plate.
9. The electrical conduction mechanism of a solar junction box of claim 1, wherein: the riveting end is of an arch structure, the upper edge of the end part of the riveting end extends outwards, and the lower end surfaces of the two sides of the riveting end are concave.
CN202020394685.3U 2020-03-25 2020-03-25 Conductive mechanism of solar junction box Active CN211860049U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020394685.3U CN211860049U (en) 2020-03-25 2020-03-25 Conductive mechanism of solar junction box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020394685.3U CN211860049U (en) 2020-03-25 2020-03-25 Conductive mechanism of solar junction box

Publications (1)

Publication Number Publication Date
CN211860049U true CN211860049U (en) 2020-11-03

Family

ID=73136880

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020394685.3U Active CN211860049U (en) 2020-03-25 2020-03-25 Conductive mechanism of solar junction box

Country Status (1)

Country Link
CN (1) CN211860049U (en)

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