CN211840489U - Wire harness temperature sensor welding machine - Google Patents
Wire harness temperature sensor welding machine Download PDFInfo
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- CN211840489U CN211840489U CN201922301817.3U CN201922301817U CN211840489U CN 211840489 U CN211840489 U CN 211840489U CN 201922301817 U CN201922301817 U CN 201922301817U CN 211840489 U CN211840489 U CN 211840489U
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- temperature sensor
- wire harness
- harness temperature
- clamp
- welding machine
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Abstract
The utility model relates to a wire harness temperature sensor welding machine, which comprises at least one first clamp used for clamping a wire harness temperature sensor; a second clamp for clamping an end of the wire; and a welding device for welding the wire and the wire harness temperature sensor. Wherein the wire harness temperature sensor welder further comprises at least one heating device located below the first clamp and configured to heat the first clamp. The terminal and the pencil temperature sensor that can be used to the welding wire, work efficiency is high. And simultaneously the utility model discloses pencil temperature sensor welding machine is provided with heating device, and heating device can heat first anchor clamps and pencil temperature sensor in order to promote the mobility of soldering tin and the cladding nature of soldering tin in the solder joint position to improve the welding quality of solder joint.
Description
Technical Field
The utility model relates to a pencil temperature sensor welding machine. And more particularly, to a wire harness temperature sensor welder that welds an end of a wire and a wire harness temperature sensor.
Background
In the prior art, when the electric equipment is assembled, various electronic components (such as a wiring harness temperature sensor) need to be welded, the processes are generally finished manually, the working efficiency is low, and the assembly cost is high.
In order to improve the working efficiency and reduce the assembly cost, a wire harness temperature sensor welding machine is gradually adopted to replace manual welding in the prior art. However, since the shape parameters of the wire harness temperature sensors to be welded are different, and the requirements of the welding process are also different, the universality of the welding equipment is poor, and special welding equipment meeting different requirements needs to be researched and developed during actual use.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a pencil temperature sensor welding machine, this kind of pencil temperature sensor welding machine can be used to weld wire's terminal and pencil temperature sensor to can ensure the welding quality of solder joint.
In order to achieve the above object, the utility model discloses pencil temperature sensor welding machine includes at least one first anchor clamps that are used for centre gripping pencil temperature sensor; a second clamp for clamping an end of the wire; and a welding device for welding the wire and the wire harness temperature sensor. Wherein the wire harness temperature sensor welder further comprises at least one heating device located below the first clamp and configured to heat the first clamp.
The utility model discloses pencil temperature sensor welding machine can be used to weld wire's terminal and pencil temperature sensor, and work efficiency is high. Meanwhile, the terminal of the wire harness temperature sensor and the end of the lead are in point contact during welding, so that the flowability of soldering tin is poor, the coating of a welding spot is poor, and the quality of the welding spot is poor. The utility model discloses be provided with heating device in the pencil temperature sensor welding machine, heating device can heat first anchor clamps and/or pencil temperature sensor in order to promote the mobility of soldering tin and the cladding nature of soldering tin in the solder joint position to improve the welding quality of solder joint.
In a preferred embodiment, the heating device comprises a heating block and a heat-generating rod located inside the heating block, the heat-generating rod being electrically connected to a power supply to provide heat to the heating block during operation. The heating block absorbs and partially stores heat of the heat generating rod, and simultaneously, the heating block sequentially releases the heat to the first clamp and/or the wire harness temperature sensor.
In a preferred embodiment, the wire harness temperature sensor welding machine comprises a rotary table, the number of the first clamps is four, and the four first clamps are uniformly distributed on the rotary table along the circumference so as to be driven by the rotary table to move along the circumferential direction. First anchor clamps can move along the circumferencial direction under the drive of carousel to remove between the station of difference, can improve the degree of automation and the work efficiency of whole pencil temperature sensor welding machine like this.
In a preferred embodiment, the number of heating means is two, and the two heating means are distributed along the diameter of the circumference. Set up like this and can ensure basically that first anchor clamps are in invariable temperature all the time to keep the uniformity of solder joint quality, and can reduce the utility model discloses the spare part quantity of pencil temperature sensor welding machine and reduction equipment cost.
In a preferred embodiment, the first clamp is movably mounted on the turntable so as to be movable up and down in a vertical direction, and the fitting distance between the first clamp and the other device can be controlled or adjusted by the up and down movement of the first clamp.
In a preferred embodiment, the wire harness temperature sensor welding machine comprises a feeding device for supplying the wire harness temperature sensor, the feeding device conveys the wire harness temperature sensor to the first clamp, and the automatic feeding device can continuously and automatically convey the wire harness temperature sensor to the first clamp, so that the working efficiency of the equipment can be improved.
In one embodiment, the supply device includes a singulation device located above the first fixture and configured to cut individual harness temperature sensors from the assembled harness temperature sensors.
In a preferred embodiment, the feeding device further comprises a slide rail and a cylinder assembly, and the singulating device can move along the slide rail under the action of the cylinder assembly so as to cut the wiring harness temperature sensor at different positions. First anchor clamps include two, cutters can remove between two first anchor clamps along the slide rail under the cylinder effect, thereby improve the utility model discloses the work efficiency of pencil temperature sensor welding machine.
In a preferred embodiment, the first clamp comprises a groove for accommodating the wiring harness temperature sensor, and an adsorption part is arranged in the groove and can adsorb the wiring harness temperature sensor in the groove so as to fix the wiring harness temperature sensor during welding.
Drawings
FIG. 1 is a partial perspective view of the wire harness temperature sensor welding machine of the present invention according to one embodiment.
FIG. 2 is a top view of the wire harness temperature sensor welder shown in FIG. 1.
FIG. 3 is a partial perspective view of a feeding device of the wire harness temperature sensor welding machine according to one embodiment of the present invention.
Fig. 4a is an exemplary diagram of a wire harness temperature sensor welded by the wire harness temperature sensor welder of the present invention.
FIG. 4b is a partial top view of a first clamp of the wire harness temperature sensor welder according to one embodiment of the present invention.
FIG. 5 is an enlarged view of a portion of a heating device of the wire harness temperature sensor welder shown in FIG. 1.
FIG. 6 is a schematic illustration of a weld state of the wire harness temperature sensor welder shown in FIG. 1.
FIG. 7 is an enlarged partial view of a welding station of the wire harness temperature sensor welder shown in FIG. 6.
Detailed Description
The structure and other aspects of the wire harness temperature sensor welding machine for welding a wire and a wire harness temperature sensor according to the present invention will be described in further detail hereinafter with reference to the accompanying drawings by way of specific embodiments.
Fig. 1 and 2 are a partial perspective view and a top view of the wire harness temperature sensor welding machine of the present invention according to one embodiment. The utility model discloses pencil temperature sensor welding machine includes first anchor clamps 10, second anchor clamps 20 and welding set 30 (see fig. 6), and first anchor clamps 10 are used for the centre gripping or hold and will be welded pencil temperature sensor 11, and second anchor clamps 20 are used for the centre gripping will be welded wire 21, and welding set 30 will be in the same place pencil temperature sensor 11 and wire 21's tip welding.
In a preferred embodiment, as shown in fig. 1, the wire harness temperature sensor welding machine of the present invention further comprises a feeding device 40, wherein the feeding device 40 automatically feeds the wire harness temperature sensor 11 to the first clamp 10 continuously. In a specific embodiment, as shown in fig. 3, the feeding device 40 includes a cutting assembly 401, a detecting element 402, a sliding rail 403, and a driving device 405. Wherein the singulation assembly 401 is located above the first fixture 10 and is used to cut individual harness temperature sensors 11 from the assembled harness temperature sensors 11. The detecting member 402 is used to detect whether the harness temperature sensor 11 is conveyed to a predetermined position so that the cutting unit 401 cuts out the harness temperature sensor 11. The cutting component 401 can move back and forth along the slide rail in the conveying direction of the harness temperature sensor 11 or move up and down in the direction perpendicular to the conveying direction of the harness temperature sensor 11 under the action of the driving device 405. When the dicing member 401 moves up and down in the direction perpendicular to the conveying direction of the wire harness temperature sensor 11, the dicing member 401 serves to cut the legs of the wire harness temperature sensor 11.
In a preferred embodiment, as shown in fig. 2, the first fixture 10 includes more than two fixtures, and when the cutting component 401 moves back and forth in the conveying direction of the wire harness temperature sensor 11, the cutting component 401 works at different fixtures (cutting stations), so that the working efficiency of the wire harness temperature sensor welding machine of the present invention can be improved.
In a specific embodiment, the first clamp 10 may adopt different clamping manners or structures for different harness temperature sensors 11. As shown in fig. 4a and 4b, in order to clamp the harness temperature sensor 11 in the shape shown in fig. 4a, the first clamp 10 includes a groove 101, and the shape of the groove 101 matches the shape of the harness temperature sensor 11 so as to accommodate the harness temperature sensor 11. An adsorption part 102 is arranged in the groove 101, and the adsorption part 102 can adsorb the wiring harness temperature sensor 11 in the groove 101 so as to fix the wiring harness temperature sensor 11 during welding or conveying.
Since the terminal of the wire harness temperature sensor 11 and the end of the lead wire 21 are point-contacted at the time of soldering, fluidity of the solder is deteriorated, coating of the solder is poor, and quality of the solder is poor. In order to solve the problem, as shown in fig. 5, the utility model discloses pencil temperature sensor welding machine is provided with heating device 50, and heating device 50 is located the below of first anchor clamps 10, can heat first anchor clamps 10 and/or pencil temperature sensor 11 in order to promote the mobility of soldering tin and the cladding nature of soldering tin at the solder joint position to improve the welding quality of solder joint.
In a specific embodiment, the heating device 50 further comprises a heating block 501 and a heating rod 502, the heating rod 502 penetrates the inside of the heating block 501 and is electrically connected with a power supply so as to provide heat to the heating block 501 during operation, the heating block 501 absorbs and partially stores heat of the heating rod 502, and the heating block 502 sequentially releases the heat to the first fixture 10 and/or the harness temperature sensor 11.
In a preferred embodiment, as shown in fig. 1 and 2, the wire harness temperature sensor welding machine of the present invention further includes a rotary table 60, the first clamp 10 is mounted on the rotary table 60, the rotary table 60 can be rotated under the action of a driving device (not shown) to drive the first clamp to move along the circumferential direction, so that the first clamp 10 can be moved between different stations, thereby improving the working efficiency of the whole wire harness temperature sensor welding machine. In a preferred embodiment, the first clamp 10 is mounted on the turntable 60 to be movable up and down, and the first clamp 10 is movable up and down along the slide rail by the driving means to adjust or control the fitting distance with other devices.
In one embodiment, the number of the first clamps 10 is four, and four first clamps 10 are uniformly distributed on the rotating disc 60 along the circumference, that is, the included angle between two adjacent first clamps 10 is a right angle. Correspondingly, the utility model discloses pencil temperature sensor welding machine includes four stations, is first station 601, second station 602, third station 603 and fourth station 604 respectively, and wherein first station 601 is for cutting the simplex station, and second station 602 is the welding station, and fourth station 604 is clean station, and third station 603 is the station that is used for the function extension of reserving.
In a preferred embodiment, there are two heating devices 50, and two heating devices 50 are distributed along the diameter direction of the circumference and are provided corresponding to the first jig 10. Of course, other numbers of heating devices 50 are possible. The two heating devices 50 are respectively located at the second station (welding station) 602 and the fourth station (cleaning station) 604, and the energy released or the reduced temperature released at the first station (singulation station) 601 and the third station 603 along with the rotation of the turntable 60 can be compensated at the second station (welding station) 602 and the fourth station (cleaning station) 604 to substantially ensure that the first fixture 10 is always at a constant temperature, thereby maintaining the consistency of the quality of the welding spots; simultaneously, it can reduce to set up two heating stations the utility model discloses the spare part quantity of pencil temperature sensor welding machine reduces equipment cost.
The working process of the wire harness temperature sensor welding machine of the present invention will be described in detail below. As shown in fig. 6, at the first station (singulation station) 601, the feeding device 40 of the welding machine for wire harness temperature sensors cuts the individual wire harness temperature sensors 11 from the assembled wire harness temperature sensors 11, and the cut wire harness temperature sensors 11 fall into the grooves 101 of the first fixture 10 and are fixed by adsorption. The turntable 60 is rotated by the driving means to move the first jig 10 to the second station (welding station) 602. At the second station (welding station) 602, the second clamp 20 clamps the end of the wire 21 and moves to the first clamp 10 to make the end of the wire 21 contact with the terminal of the harness temperature sensor 11 (as shown in fig. 7), the welding device 30 welds the two together, then the second clamp 20 clamps the next section of the wire 21, and the rotary table 60 continues to rotate to move the first clamp 10 to the third station 603. After the third station 603 is processed correspondingly, the turntable 60 continues to rotate to move the first clamp 10 to the fourth station (cleaning station) 604 to clean the welding position, so that the utility model discloses the end of wire and the welding operation of pencil temperature sensor have just been accomplished to the pencil temperature sensor welding machine. The turntable 60 continues to rotate to move the first jig 10 to the first station (singulation station) for the next cycle. The utility model discloses pencil temperature sensor welding machine makes first anchor clamps 10 cycle shift between the station of difference through the automatic rotation of carousel 60 to can greatly promote welding equipment's work efficiency.
The above embodiments are only used for illustrating the concept and scope of the present invention, and are not used for limiting the protection scope of the present invention. Modifications, equivalents and other improvements which are obvious to those skilled in the art are made to the above-described embodiments and are also within the spirit of the invention. The scope and spirit of the invention are defined by the appended claims.
Claims (10)
1. A wire harness temperature sensor welder for welding a wire and a wire harness temperature sensor, comprising:
at least one first clamp for clamping the wiring harness temperature sensor;
a second clamp for clamping an end of the wire; and
a welding device for welding the wire and the wire harness temperature sensor; it is characterized in that the preparation method is characterized in that,
the wire harness temperature sensor welding machine further comprises at least one heating device, wherein the heating device is located below the first clamp and used for heating the first clamp.
2. The wire harness temperature sensor welding machine of claim 1, wherein the heating device comprises a heating block and a heating rod located inside the heating block, the heating rod being electrically connected to a power source to provide heat to the heating block during operation.
3. The wire harness temperature sensor welding machine of claim 2, wherein the number of the first clamps is four, and the four first clamps are evenly distributed along a circumference.
4. The wire harness temperature sensor welding machine of claim 3, comprising a turntable, wherein the four first clamps are mounted on the turntable, and the turntable is rotatable by a driving device to drive the first clamps to move in a circumferential direction.
5. The wire harness temperature sensor welder of claim 4, wherein the heating devices are two, the two heating devices being distributed along a diameter of the circumference.
6. The wire harness temperature sensor welding machine of claim 4, wherein the first clamp is movably mounted on the turntable so as to be movable up and down in a vertical direction.
7. The wire harness temperature sensor welder of claim 1, wherein the wire harness temperature sensor welder comprises a feeder that supplies a wire harness temperature sensor, the feeder constantly delivering the wire harness temperature sensor to the first clamp.
8. The wire harness temperature sensor welder of claim 7, wherein the feeding device comprises a singulation device positioned above the first clamp and configured to cut individual wire harness temperature sensors from the assembled wire harness temperature sensors.
9. The wire harness temperature sensor welding machine of claim 8, wherein the feeding device further comprises a slide rail and a cylinder assembly, and the singulation device is movable along the slide rail by the cylinder assembly to sever the wire harness temperature sensor at different locations.
10. The wire harness temperature sensor welding machine of claim 1, wherein the first clamp comprises a groove for receiving a wire harness temperature sensor, wherein an adsorption portion is disposed in the groove, and the adsorption portion can adsorb the wire harness temperature sensor in the groove so as to fix the wire harness temperature sensor during welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922301817.3U CN211840489U (en) | 2019-12-20 | 2019-12-20 | Wire harness temperature sensor welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922301817.3U CN211840489U (en) | 2019-12-20 | 2019-12-20 | Wire harness temperature sensor welding machine |
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| Publication Number | Publication Date |
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| CN211840489U true CN211840489U (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922301817.3U Active CN211840489U (en) | 2019-12-20 | 2019-12-20 | Wire harness temperature sensor welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899883A (en) * | 2019-12-20 | 2020-03-24 | 珠海凌智自动化科技有限公司 | Wire harness temperature sensor welding machine |
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2019
- 2019-12-20 CN CN201922301817.3U patent/CN211840489U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899883A (en) * | 2019-12-20 | 2020-03-24 | 珠海凌智自动化科技有限公司 | Wire harness temperature sensor welding machine |
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