CN211812343U - Multi-station brick stacking machine - Google Patents

Abstract

The utility model discloses a multi-station brick stacking machine, which comprises a fixed frame, a first conveying line, a second conveying line, a plurality of groups of riding wheel devices, a plurality of groups of brick stacking devices and a plurality of groups of brick blocking parts; the riding wheel device comprises a power assembly, a riding wheel assembly and a first overturning air cylinder; the riding wheel assembly comprises a rotating shaft, a plurality of groups of transmission mechanisms and riding wheels; the brick stacking device comprises a main brick stacking part and an auxiliary brick stacking part, wherein the main brick stacking part comprises a first lifting assembly, a horizontal telescopic assembly and a first brick supporting part; the main tile stacking part is used for placing the tiles released by the supporting wheel device or the auxiliary tile stacking part on a second conveying line; the tile blocking part can block or release the tiles transported on the supporting wheels. Implement the utility model discloses, can realize that the multistation on the same supply line is synchronous and fold the brick in succession, improve and fold brick efficiency.

Description

Multi-station brick stacking machine

Technical Field

The utility model relates to a fold brick machine technical field, especially relate to a multistation brick stacking machine.

Background

The brick stacking machine is used for stacking the coated tiles according to a certain number, and the stacked tiles are conveyed forwards together through a conveying line. Specifically, the ceramic tiles are transported to the supporting roller device, the supporting roller device is rotated to be opened, the ceramic tiles are placed on the tile stacking device below the supporting roller device, the tile stacking device moves downwards, the ceramic tiles are placed on the transport line below the supporting roller device, and meanwhile the ceramic tiles are transported to the supporting roller device again; and the brick stacking device resets, the supporting wheel rotates to open again, the ceramic tiles are placed on the brick stacking device, and the brick stacking is completed in sequence in a circulating manner.

According to the existing brick stacking machine, a ceramic tile is difficult to cross a previous brick stacking station and enter a next brick stacking station, so that a plurality of brick stacking stations are difficult to arrange on the same transport line. And because the tile conveying speed of the existing brick stacking machine is greater than the brick stacking speed of the brick stacking device, the brick stacking efficiency of the brick stacking machine of the single-station brick stacking machine is difficult to improve.

In addition, the existing single-station brick stacking machine needs to be conveyed out through a conveying line after the tiles are stacked to a certain amount. However, for the multi-station brick stacking machine, because the running time of the conveying line is long, the brick stacking device cannot perform continuous brick stacking action, and the efficiency of the multi-station brick stacking machine is affected.

Disclosure of Invention

The utility model aims to solve the technical problem that a multistation brick stacking machine is provided, can realize that the multistation on same supply line is synchronous and fold the brick in succession, improves and folds brick efficiency.

In order to solve the technical problem, the utility model provides a multi-station brick stacking machine, a fixed frame, a first conveying line, a second conveying line, a plurality of groups of riding wheel devices arranged above the second conveying line, and a plurality of groups of brick stacking devices and a plurality of groups of brick blocking parts which are matched with the plurality of groups of riding wheel devices;

the riding wheel device comprises a connecting frame arranged above the second conveying line in a spanning mode, a cross beam arranged in an orthogonal mode with the connecting frame, first bearing seats arranged at two ends of the cross beam, a power assembly, a riding wheel assembly connected with the first bearing seats and a first overturning air cylinder driving the riding wheel assembly to rotate; the riding wheel assembly comprises an installation shell, a rotating shaft connected with the power assembly, a plurality of groups of transmission mechanisms driven by the rotating shaft and riding wheels connected with the transmission mechanisms; the brick supporting surface of the supporting wheel is flush with the working surface of the first conveying line;

the brick stacking device comprises a main brick stacking part and an auxiliary brick stacking part, wherein the main brick stacking part comprises a first lifting assembly, a horizontal telescopic assembly and a first brick supporting part; the main tile stacking part places the ceramic tiles released by the supporting wheel device or the auxiliary tile stacking part on the second conveying line; the main brick stacking part and the auxiliary brick stacking part are connected alternately according to a preset period;

the tile blocking part can block or release the tiles transported on the supporting wheels.

As an improvement of the above scheme, the second bearing seat extends to the outer wall of the mounting shell and is sleeved with the first bearing seat;

the inner wall of the second bearing seat is sleeved with the rotating shaft.

As an improvement of the above scheme, the power assembly comprises a first motor and a first speed reducer;

the transmission mechanism comprises a driving gear arranged on the rotating shaft and a driven gear meshed with the driving gear.

As an improvement of the scheme, the driving gear and the driven gear are both bevel gears; or the driving gear is a worm gear, and the driven gear is a worm.

As an improvement of the above scheme, the auxiliary brick stacking component comprises a driving cylinder arranged on the cross beam and a second brick supporting part rotatably connected with the cross beam, and the driving cylinder is hinged with the second brick supporting part.

As an improvement of the above scheme, the second brick supporting part comprises a supporting plate and a plurality of supporting plates arranged on the supporting plate, and two ends of the supporting plate are rotatably connected with the first bearing seat.

As an improvement of the scheme, a support frame extending downwards is arranged on the cross beam, and the working surface of the guide roller and the working surface of the riding wheel are positioned on the same vertical surface.

As an improvement of the above scheme, the first lifting assembly comprises a second motor, a second speed reducer, an output shaft connected with the second speed reducer, a first gear connected with the output shaft, and a first rack arranged in the vertical direction;

the horizontal telescopic assembly comprises an installation frame connected with the first rack, a second gear arranged on the installation central axis, and a second rack and a third rack which are matched with the driving wheel; the side surfaces of the second rack and the third rack are provided with first guide devices;

the first brick supporting part comprises a first bending plate and a second bending plate which are bent oppositely.

As an improvement of the above scheme, the brick blocking component comprises a support rod connected with the connecting frame, a mounting seat arranged at the tail end of the support rod, a rotating shaft connected with the mounting seat, a baffle arranged on the rotating shaft and a brick blocking cylinder driving the rotating shaft to rotate:

when the baffle is in a high position, the ceramic tiles on the riding wheels are conveyed forwards;

and when the baffle is at the low position, the tile on the riding wheel stops being transported.

As an improvement of the above scheme, the first conveying line is provided with a guide part, the guide part comprises two guide strips approaching gradually along the tile conveying direction, and guide wheels are arranged on the guide strips.

Implement the utility model discloses, following beneficial effect has:

the utility model discloses a power component drive pivot is rotated, drives drive mechanism drive multiunit the riding wheel rotates in step, and through the frictional force between riding wheel and the ceramic tile with ceramic tile forward motion, the ceramic tile gets into and stacks the brick in the next brick station of piling up to realize the synchronous brick of piling up of multistation, improve and fold brick efficiency. The riding wheel device is provided with power, so that the structure of the multi-station brick stacking machine is convenient to simplify, and the equipment cost is reduced. In addition, the stacking device comprises a main tile stacking part and an auxiliary tile stacking part, wherein the main tile stacking part supports the falling tiles and places the tiles on a tile group conveying line. In the whole brick stacking process, the tile group conveying line stops running, after a certain number of tiles are stacked, the main brick stacking part stops working, and the stacked tiles are conveyed outwards through the conveying line. During the operation of the tile conveying line, the auxiliary tile stacking part carries out auxiliary tile supporting work, and 1-2 tiles can be connected at a time. The auxiliary tile stacking part is used for placing the stacked tiles on the conveying line through the first stacking device, so that continuous tile stacking is realized, and the tile stacking efficiency is improved.

And furthermore, the brick blocking part is arranged between the two brick stacking stations and comprises a brick blocking cylinder, a rotating shaft driven by the brick blocking cylinder and a baffle arranged on the rotating shaft. When the riding wheel rotates to transport the ceramic tiles, the brick blocking cylinder drives the rotating shaft to rotate, so that the baffle is in a high position, and the ceramic tiles can pass through conveniently; after the ceramic tiles are transported in place, the brick blocking cylinder drives the rotating shaft to rotate, so that the baffle is in a low position, the transportation of the ceramic tiles is limited, and the functions of blocking the tiles and stopping the tiles are realized.

Drawings

Fig. 1 is a front view of a brick stacking machine according to the present invention;

fig. 2 is a left side view of the brick stacking machine according to the present invention;

fig. 3 is a plan view of the brick stacking machine according to the present invention;

FIG. 4 is an isometric view of the idler assembly of FIG. 1;

FIG. 5 is a block diagram of the idler assembly of FIG. 4;

FIG. 6 is a block diagram of the primary brick stack of FIG. 1;

FIG. 7 is a block diagram of the auxiliary brick stacking component of FIG. 1;

fig. 8 to 1 are block diagrams of the brick stop member.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.

Referring to fig. 1 to 3, the utility model discloses a multistation brick stacking machine, including mount 1, locate first supply line 2, second supply line 3, riding wheel device 4, pile brick device 5 and keep off brick part 6 on mount 1. Wherein the first transport line 2 is used for transporting the tiles onto the riding wheel means 4. The riding wheel device 4 can be turned over and opened to place the ceramic tiles on the tile stacking device 5 positioned below the riding wheel device; the riding wheel device 4 can also convey the ceramic tiles to the next brick stacking station so as to realize multi-station brick stacking operation. The tile stacking device 5 is used for receiving the tiles released by the riding wheel device 4 and placing the tiles on the second conveying line 3; the brick stacking device 5 transports the gaps of the ceramic tiles in the second transport line 3, and the auxiliary brick stacking assembly of the brick stacking device 5 is used for carrying out continuous brick receiving, so that the first transport line 2 and the riding wheel device 4 can continuously run. The brick blocking part 6 does not interfere with the transportation of the ceramic tiles when the riding wheel device 4 transports the ceramic tiles; when the riding wheel device 4 is positioned to release the tile, it is used to hold the tile. The second transport line 3 is used for transporting out the stacked tiles.

The first conveying line 2 and the second conveying line 3 are arranged on the fixing frame 1, the first conveying line 2 is arranged at the front end of the second conveying line 3, and a certain height is reserved between the first conveying line 2 and the second conveying line 3, so that the working surface of the first conveying line 2 is flush with the brick supporting surface of the riding wheel device 4.

Referring to fig. 3, in order to enable the tiles to accurately enter the riding wheel device 4, the first conveying line 2 is provided with a guide part 7, the guide part 7 comprises two guide strips 71 gradually approaching along the tile conveying direction, and guide wheels 72 are arranged on the guide strips 71. The gradually approaching guide strips 71 restrict the direction of transport of the tiles, and the guide wheels 72 reduce the frictional resistance between the tiles and the guide members 7.

Referring to fig. 4 and 5, a plurality of sets of idler devices 4 are disposed above the second conveying line 3, and each idler device 4 includes a connecting frame 41 disposed above the second conveying line 3, a cross beam 42 disposed orthogonal to the connecting frame 41, first bearing seats 43 disposed at two ends of the cross beam 42, a power assembly 44, an idler assembly 45 connected to the first bearing seats 43, and a first overturning cylinder 46 driving the idler assembly 45 to rotate. The first overturning cylinder 46 can drive the idler assembly 45 to rotate relative to the first bearing seat 43 to release the tile on the idler assembly 45.

The cross beam 42 includes a first cross beam 42a and a second cross beam 42b disposed at two ends of the connecting frame 41, and the first cross beam 42a and the second cross beam 42b are symmetrically arranged with respect to a transportation center line of the tile. In order to improve the versatility of the device, the connecting frame 41 is provided with an adjusting hole 411 to adjust the distance between the first cross beam 42a and the second cross beam 42 b. The adjusting holes 411 are waist-shaped holes to adjust the distance between the supporting wheels on the first beam 42a and the second beam 42b, so as to adapt to tiles with different sizes.

The first bearing seat 43 is detachably connected to the bottom surface of the cross beam 42, and a first mounting hole 431 and a second mounting hole 432 are formed in both end surfaces of the first bearing seat 43.

The idler assembly 45 includes a mounting housing 451, a shaft 452 connected to the power assembly 44, a plurality of sets of transmission mechanisms driven by the shaft 452, and idlers 453 connected to the transmission mechanisms. The power assembly 44 drives the rotating shaft 452 to rotate, and the plurality of sets of transmission mechanisms drive the riding wheels 453 to rotate in the same direction, so that the tiles are conveyed forwards to the next station under the action of friction force.

Two ends of the mounting shell 451 are provided with connecting holes, a second bearing seat 454 is arranged in the connecting holes, and the second bearing seat 454 extends to the outer wall of the mounting shell 451 to be connected with the first mounting hole 431; the inner wall of the second bearing seat 454 is sleeved with the rotating shaft 452.

The power assembly 44 includes a first motor 441 and a first reducer 442, the first reducer 442 is detachably connected to the first bearing housing 43, and one end of the rotating shaft 452 is connected to the first reducer 442.

The transmission mechanism includes a driving gear 455 disposed on the rotation shaft 452 and a driven gear 456 engaged with the driving gear 455. The transmission mechanism is a gear transmission mechanism, can realize synchronous motion of the plurality of riding wheels 453, and has compact structure and high transmission efficiency. The transmission mechanism includes two embodiments, the driving gear 455 and the driven gear 456 are both bevel gears, or the driving gear 455 is a worm gear, and the driven gear 456 is a worm. Through bevel gear transmission or worm gear transmission, can change the transmission direction, optimize the structure of riding wheel subassembly 45.

Furthermore, a support frame 47 extending downward is arranged on the cross beam 42, a guide roller 48 is arranged on the support frame 47, and the working surface of the guide roller 48 and the working surface of the riding wheel 453 are located on the same vertical plane. The guide rollers 48 provide a guide for the movement of the tiles in the vertical direction.

Referring to fig. 6 and 7, the brick stacking device 5 includes a main brick stacking member 51 disposed on the fixing frame 1 and an auxiliary brick stacking member 53 disposed on the cross beam 42, and the main brick stacking member 51 and the auxiliary brick stacking member 53 are alternately connected to each other at a predetermined period. The main brick stack 51 places the tiles released by the idler device 4 or the auxiliary brick stack 53 on the second transport line 3. The auxiliary brick stacking part 53 is used for assisting in brick receiving when the second conveying line 3 conveys the ceramic tiles, so that the first conveying line 2 and the riding wheel device 4 can continuously work, and the brick stacking efficiency is improved.

The main brick stacking part 51 comprises a first lifting assembly, a horizontal telescopic assembly driven by the first lifting assembly to lift, and a first brick supporting part arranged on the horizontal telescopic assembly.

The first lifting assembly comprises a second motor 511, a second speed reducer 512, an output shaft 513 connected with the second speed reducer 512, a first gear 514 connected with the output shaft 513 and a first rack 515 arranged along the vertical direction. The first gear 514 is connected with the output shaft 513, the second motor 511 rotates, and the first gear 514 drives the first rack 515 to move up and down, so as to realize the brick supporting and brick stacking actions of the main brick stacking part 51.

The first brick supporting part comprises a first bending plate 516 and a second bending plate 517 which are bent oppositely, and the horizontal telescopic assembly drives the first bending plate 516 and the second bending plate 517 to move towards or away from each other. It should be noted that, after the tile stacking is completed, the horizontal telescopic assembly drives the first bending plate 516 and the second bending plate 517 to move back and forth, so that the first bending plate 516 and the second bending plate 517 are opened, and the transportation of the tile is not interfered. Thereafter, the horizontal telescopic assembly drives the first bending plate 516 and the second bending plate 517 to move in opposite directions, so that the first bending plate 516 and the second bending plate 517 are reset, and the first bending plate 516 and the second bending plate 517 are located at brick supporting positions.

The horizontal telescopic assembly comprises a mounting frame 518 connected with the first rack 515, a second gear 519 arranged on the mounting frame 518, and a second rack 520 and a third rack 521 which are matched with the second gear 519; a first guide device is arranged on the side surfaces of the second rack 520 and the third rack 521; the second rack 520 is connected with the first bending plate 516, and the third rack 521 is connected with the second bending plate 517; the first bending plate 516 or the second bending plate 517 is connected to a telescopic cylinder 524. The first guide device includes a first guide wheel 522 disposed outside the second rack 520 and a second guide wheel 523 disposed outside the third rack 521, so that the second rack 520 and the third rack 521 do not move in a deviation manner. The horizontal telescopic assembly can also adjust the distance between the first bending plate 516 and the second bending plate 517, so that the main brick stacking part 51 can stack ceramic bricks with various dimensions and specifications, and the universality is good.

The auxiliary brick stacking part 53 comprises a second turning cylinder 531 arranged on the cross beam 42 and a second brick supporting part rotatably connected with the cross beam 42, and the second turning cylinder 531 is hinged with the second brick supporting part; the main brick stacking part 51 and the auxiliary brick stacking part 53 are connected alternately according to a preset period so as to realize continuous brick stacking.

The second brick supporting part comprises a supporting plate 532 and a plurality of supporting plates 533 arranged on the supporting plate 532, and the plurality of groups of supporting plates 533 are arranged at intervals. Two ends of the supporting plate 532 are provided with U-shaped clamps 534, and the U-shaped clamps 534 are rotatably connected with the second mounting holes 432 of the cross beam 42. A rolling bearing is arranged in the second mounting hole 432. When the piston rod of the second overturning cylinder 531 is ejected, the supporting plate 533 is located at a brick supporting station, and the supporting plate 533 is located below the supporting wheel 453; when the piston rod of the second flipping cylinder 531 retracts, the supporting plate 533 is at the waiting station.

In order to prolong the service life of the supporting plate 533, the top surface of the supporting plate 533 is provided with an isolating layer 535. The isolation layer 535 is a wear-resistant layer, and the isolation layer 535 can reduce the wear between the supporting plate 533 and the ceramic tile and prolong the service life of the supporting plate 533.

Referring to fig. 8, the brick blocking member 6 includes a support rod 61 connected to the connecting frame 41, a mounting seat 62 provided at a distal end of the support rod 61, a rotation shaft 63 connected to the mounting seat 62, a blocking plate 64 provided on the rotation shaft 63, and a brick blocking cylinder 65 for driving the rotation shaft 63 to rotate. When the riding wheel 453 rotates to transport the tiles, the tile blocking cylinder 65 drives the rotating shaft 63 to rotate, so that the baffle plate 64 is in a high position, and the tiles can pass through conveniently; after the tiles are transported in place, the tile blocking cylinder 65 drives the rotating shaft 63 to rotate, so that the baffle plate 64 is in a low position, the transportation of the tiles is limited, and the functions of blocking the tiles and stopping the tiles are realized.

The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.

Claims (10)

1. A multi-station brick stacking machine is characterized by comprising a fixing frame, a first conveying line, a second conveying line, a plurality of groups of riding wheel devices arranged above the second conveying line, a plurality of groups of brick stacking devices and a plurality of groups of brick blocking components, wherein the plurality of groups of brick stacking devices and the plurality of groups of brick blocking components are matched with the plurality of groups of riding wheel devices;

the riding wheel device comprises a connecting frame arranged above the second conveying line in a spanning mode, a cross beam arranged in an orthogonal mode with the connecting frame, first bearing seats arranged at two ends of the cross beam, a power assembly, a riding wheel assembly connected with the first bearing seats and a first overturning air cylinder driving the riding wheel assembly to rotate; the riding wheel assembly comprises an installation shell, a rotating shaft connected with the power assembly, a plurality of groups of transmission mechanisms driven by the rotating shaft and riding wheels connected with the transmission mechanisms; the brick supporting surface of the supporting wheel is flush with the working surface of the first conveying line;

the brick stacking device comprises a main brick stacking part and an auxiliary brick stacking part, wherein the main brick stacking part comprises a first lifting assembly, a horizontal telescopic assembly and a first brick supporting part; the main brick stacking part and the auxiliary brick stacking part are connected alternately according to a preset period; the main tile stacking part places the ceramic tiles released by the supporting wheel device or the auxiliary tile stacking part on the second conveying line;

the tile blocking part can block or release the tiles transported on the supporting wheels.

2. A multi-station brick stacking machine as claimed in claim 1, wherein connecting holes are formed at two ends of the mounting shell, a second bearing seat is arranged in each connecting hole, and the second bearing seat extends to the outer wall of the mounting shell and is sleeved with the first bearing seat;

the inner wall of the second bearing seat is sleeved with the rotating shaft.

3. A multi-station brick stacking machine according to claim 1 or 2, wherein the power assembly comprises a first motor and a first speed reducer;

the transmission mechanism comprises a driving gear arranged on the rotating shaft and a driven gear meshed with the driving gear.

4. A multi-station brick stacking machine as claimed in claim 3, wherein the driving gear and the driven gear are bevel gears; or the driving gear is a worm gear, and the driven gear is a worm.

5. A multi-station brick stacking machine as claimed in claim 1, wherein the cross beam is provided with a support frame extending downwards, and guide rollers are arranged on the support frame, and the working surfaces of the guide rollers and the working surfaces of the riding wheels are positioned on the same vertical plane.

6. A multi-station brick stacking machine as claimed in claim 1, wherein said auxiliary brick stacking component comprises a driving cylinder arranged on said cross beam, a second brick supporting part rotatably connected with said cross beam, and said driving cylinder is hinged with said second brick supporting part.

7. A multi-station brick stacking machine as claimed in claim 6, wherein the second brick supporting part comprises a supporting plate and a plurality of supporting plates arranged on the supporting plate, and two ends of the supporting plate are rotatably connected with the first bearing seat.

8. A multi-station brick stacking machine according to claim 1, wherein the first lifting assembly comprises a second motor, a second speed reducer, an output shaft connected with the second speed reducer, a first gear connected with the output shaft and a first rack arranged in the vertical direction;

the horizontal telescopic assembly comprises an installation frame connected with the first rack, a second gear arranged on the installation frame, and a second rack and a third rack which are matched with the second gear; the side surfaces of the second rack and the third rack are provided with first guide devices;

the first brick supporting part comprises a first bending plate and a second bending plate which are bent oppositely.

9. A multi-station brick stacking machine as claimed in claim 1, wherein said brick blocking component comprises a support rod connected to said connecting frame, a mounting seat arranged at the end of said support rod, a rotating shaft connected to said mounting seat, a baffle plate arranged on said rotating shaft and a brick blocking cylinder driving said rotating shaft to rotate:

when the baffle is in a high position, the ceramic tiles on the riding wheels are conveyed forwards;

and when the baffle is at the low position, the tile on the riding wheel stops being transported.

10. A multi-station brick stacking machine as claimed in claim 1, wherein the first transport line is provided with a guide member comprising two guide strips which gradually approach each other in the tile transport direction, and the guide strips are provided with guide wheels.

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