CN211788621U - Large-scale magnetic ring quick separation device - Google Patents

Abstract

The utility model discloses a large-scale magnetic ring quick separation device, including gasket separating mechanism and magnetic ring separating mechanism, gasket separating mechanism includes rectangle passageway, gasket cutter and gasket escape way, can remove the gasket that produces when sintering large-scale gasket through gasket separating mechanism, the separation of the follow-up magnetic ring of being convenient for like this.

Description

Large-scale magnetic ring quick separation device

Technical Field

The utility model relates to a magnetic ring processing equipment field, concretely relates to large-scale magnetic ring quick separation device.

Background

When a large-sized magnetic ring is sintered, gaskets need to be placed at the top and the bottom of a stack of magnetic rings, so that the quality of the magnetic ring can be guaranteed during sintering, after sintering is finished, the magnetic ring and the gaskets need to be separated, but the existing manual cutting mode is slow in efficiency, the labor cost of workers is high, meanwhile, the large-sized magnetic ring cannot collide due to the heavy quality (the mass is heavy, the rigid impact during collision is large, so that the magnetic ring is damaged), meanwhile, the small-sized magnetic ring does not need to be sintered by the gaskets (the small-sized magnetic ring is small, waste materials are less, and the gaskets do not need to be sintered) during sintering, so that the separation mode of the large-sized magnetic ring is completely different from that of the small-sized magnetic ring, and a device for separating the large-sized magnetic ring is needed at present.

Disclosure of Invention

To the not enough of above-mentioned prior art, the utility model provides a large-scale magnetic ring quick separation device is convenient for separate to separating with large-scale magnetic ring, and the speed ratio of separation is very fast like this, and production efficiency has been submitted to the cost of labor that also corresponding reduction simultaneously.

In order to achieve the above purpose, the utility model discloses a scheme: a large-scale magnetic ring quick separation device comprises a gasket separation mechanism and a magnetic ring separation mechanism, wherein the gasket separation mechanism comprises a rectangular channel, a gasket cutter and a gasket discharge channel, two cutter grooves which are parallel to each other are arranged on the side surface of the rectangular channel, the gasket cutter corresponding to the positions of the cutter grooves is arranged on the outer side of the cutter grooves, the distance between the two gasket cutters is the length for removing the lamination of a magnetic ring, a first air cylinder is fixed on the gasket cutter and fixed on the outer side of the rectangular channel, an inclined gasket discharge channel is connected on the side wall of the rectangular channel, each gasket discharge channel is positioned on the outer side of the cutter groove and communicated with the rectangular channel, the bottom of the rectangular channel is a conveying track and comprises a conveying track and a power belt, clamping plates are arranged on the two sides of the conveying track, and the power belt is arranged at the bottom of the conveying track for, the tail end of the conveying track is connected with the magnetic ring separating mechanism, and the magnetic rings with the gaskets removed are conveyed to the magnetic ring separating mechanism to be separated; the magnetic ring separating mechanism comprises a slitting component and a feeding component, a fixing table is arranged on one side of the tail end of the conveying track, a second cylinder is fixed on the fixing table, a reciprocating cutter is fixed on a telescopic rod of the second cylinder, the reciprocating cutter is located on one side of the tail end of the conveying track and is parallel to the tail end of the conveying track, a baffle is arranged on one side, away from the conveying track, of the reciprocating cutter, the distance between the baffle and the tail end of the conveying track is the thickness of a magnetic ring, a magnetic ring induction component is arranged at the top between the baffle and the conveying track, the magnetic ring induction component is connected with a controller, the controller is connected with the second cylinder, and the feeding component is arranged at the top between the baffle and the.

Preferably, the feeding assembly comprises a swing plate, a rotating shaft and a stepping motor, wherein the rotating shaft is fixed at the bottom of the fixing table through a bearing, the swing plate is fixed on the rotating shaft, the stepping motor is fixed at the bottom of the fixing table and connected with the rotating shaft, the stepping motor realizes the swing of the swing plate through the rotating shaft, and a sponge layer covers the top surface of the swing plate.

Compared with the prior art, the utility model has the advantages of: 1. the gasket separating mechanism can cut off the gasket generated in the process of sintering the large gasket, so that the subsequent separation of the magnetic rings is facilitated; 2. the cutting knife is arranged for automatic splitting, so that the magnetic ring separation efficiency is high; 3. the arranged swinging plate can effectively prevent the magnetic ring from being broken in the falling process.

Drawings

Fig. 1 is a front view of the present invention.

Fig. 2 is a schematic view of the gasket separating mechanism of the present invention.

Fig. 3 is a sectional view of the gasket separating mechanism of the present invention.

Fig. 4 is a schematic view of the conveying track of the present invention.

Fig. 5 is a schematic view of the magnetic ring separating mechanism of the present invention.

Fig. 6 is a schematic view of the feeding assembly of the present invention.

Fig. 7 is a left side view of the feeding assembly of the present invention.

The gasket separating mechanism comprises a gasket separating mechanism body 1.1, a rectangular channel, a gasket cutting knife 1.2, a knife groove 1.3, a gasket cutting knife 1.4, a first air cylinder 1.5, a gasket discharge channel 2, a conveying track 2.1, a clamping plate 2.2, a power belt 3, a magnetic ring separating mechanism 3.1, a slitting component 3.2, a feeding component 3.21, a swinging plate 3.22, a sponge layer 3.23, a rotating shaft 3.24, a stepping motor 3.3, a fixing table 3.4, a second air cylinder 3.5, a reciprocating type cutting knife 3.6, a baffle plate 3.7 and a magnetic ring induction component.

Detailed Description

The present invention will now be further elucidated with reference to the accompanying drawings.

As shown in fig. 1-7, a large magnetic ring quick separation device comprises a gasket separation mechanism 1 and a magnetic ring separation mechanism 3, the gasket separation mechanism 1 comprises a rectangular channel 1.1, a gasket cutter 1.3 and a gasket discharge channel 1.5, wherein the front side surface of the rectangular channel 1.1 is provided with two mutually parallel cutter grooves 1.2 (the cutter grooves 1.2 are vertically arranged), the outer side of the cutter groove 1.2 is provided with a gasket cutter 1.3 corresponding to the position of the cutter groove 1.2 (the gasket cutter 1.3 penetrates through the cutter groove 1.2 to extend into the rectangular channel 1.5), the distance between the two gasket cutters 1.3 is the length of the magnetic ring after the lamination is removed, a first air cylinder 1.4 is fixed on the gasket cutter 1.3 in a welding manner, the first air cylinder 1.4 is fixed on the outer side of the rectangular channel 1.1 through a bolt, the side wall of the rectangular channel 1.1 is connected with an inclined gasket discharge channel 1.5 in a welding manner, each gasket discharge channel 1.5 is positioned on the outer side of the cutter groove 1.2 and is communicated with the gasket discharge channel 1.5, the bottom of the rectangular channel 1.1 is a conveying track 2, a sintered magnetic ring is placed in the rectangular channel 1.1, the inner wall of the rectangular channel 1.1 is attached to the magnetic ring, the magnetic ring is located in the middle, gaskets are located on two sides, when the whole magnetic ring descends, the gasket cutter 1.3 extends into the cutter groove 1.2 and separates the gaskets from the magnetic ring, the magnetic ring separated from the gaskets continuously falls onto the conveying track 2 along the rectangular channel 1.1, the gaskets separated from the magnetic ring are discharged out of the rectangular channel 1.1 along the gasket discharge channel 1.5, a box body can be placed below the gasket discharge channel 1.5 to collect the gaskets, so that the gaskets at two ends of the sintered magnetic ring can be quickly removed, and pretreatment is not needed before the magnetic ring is separated; the two sides of the conveying track 2 are provided with clamping plates 2.1 in a welding mode (a support frame placed on the ground is arranged around the conveying track 2, the clamping plates 2.1 are fixed on the support frame in a welding mode), the bottom of the conveying track 2 is provided with a power belt 2.2, magnetic rings are conveyed through the power belt 2.2 (the power belt 2.2 is wound on two rollers, the right roller is fixedly provided with a motor in a welding mode, the power belt 2.2 is driven by the motor to convey materials, the two rollers are fixed on the support frame through bearings, the motor is also fixed on the support frame in a welding mode), the tail end of the conveying track 2 is connected with a magnetic ring separating mechanism 3, and a plurality of magnetic rings with gaskets removed are conveyed to the magnetic ring separating mechanism 3 to be separated; the magnetic ring separating mechanism 3 comprises a slitting component 3.1 and a feeding component 3.2, the tail end (left end) of the conveying track 2 is fixed on a fixed table 3.3 in a welding mode, a second cylinder 3.4 is fixed on the fixed table 3.3 through bolts (the second cylinder 3.4 is positioned at the rear side of the conveying track 2), a reciprocating cutter 3.5 is fixed on a telescopic rod of the second cylinder 3.4 in a welding mode, the reciprocating cutter 3.5 is positioned at the left side of the tail end of the conveying track 2, the reciprocating cutter 3.5 is flush with the tail end of the conveying track 2, a baffle 3.6 (the baffle 3.6 is fixed on the fixed table 3.3 in a welding mode) is arranged on one side (left side) of the reciprocating cutter 3.5 far away from the conveying track 2, the distance between the baffle 3.6 and the tail end of the conveying track 2 is equal to the thickness, when the magnetic ring is conveyed to the left by the conveying track 2, the end of the magnetic ring is abutted against the baffle 3.6, and then the magnetic ring 3.5 is rapidly, thus, a single magnetic ring is separated from the whole, the distance between the baffle 3.6 and the reciprocating cutter 3.5 is the thickness of the magnetic ring, so that the magnetic ring is quickly separated through the reciprocating cutter 3.5, a magnetic ring induction component 3.7 is arranged at the top between the baffle 3.6 and the conveying track 2 (the magnetic ring induction component 3.7 is fixed on the fixed platform 3.3 through a bracket), the magnetic ring induction component 3.7 is connected with a controller through a lead (the chip model of the controller is a singlechip 89-C52), the controller is connected with the second air cylinder 3.4, the controller controls the extension and retraction of the second air cylinder 3.4, so that the movement of the reciprocating cutter 3.5 is controlled, whether the magnetic ring exists between the baffle 3.6 and the conveying track 2 or not can be detected through the magnetic ring induction component 3.7 (when the left end of the magnetic ring is abutted against the baffle 3.6, the magnetic ring is positioned right below the magnetic sensor induction component 3.7 (the magnetic ring induction component 3.7 is a K mirror reflection type optical 1064359 GL 2S-P5311), thus, the magnetic ring induction component 3.7 can sense that a magnetic ring exists between the conveying track 2 and the baffle 3.6, the magnetic ring can reflect light emitted by the magnetic ring induction component 3.7 to the magnetic ring induction component 3.7, when the reflected light is detected by the magnetic ring induction component 3.7, the magnetic ring is positioned right below the magnetic ring induction component 3.7, so that the reciprocating cutter 3.5 can cut, when the magnetic ring exists, the reciprocating cutter 3.5 starts to work, if the magnetic ring does not exist, the reciprocating cutter 3.5 does not work, and the bottom between the baffle 3.6 and the conveying track 2 is provided with the feeding component 3.2; the feeding component 3.2 comprises a swinging plate 3.21, a rotating shaft 3.23 and a stepping motor 3.24, wherein the rotating shaft 3.23 is fixed at the bottom of the fixed platform 3.3 through a bearing, the swinging plate 3.21 is fixed on the rotating shaft 3.23, the stepping motor 3.24 is fixed at the bottom of the fixed platform 3.3 in a welding mode, the stepping motor 3.24 is connected with the rotating shaft 3.23, the stepping motor 3.24 realizes the swinging of the swinging plate 3.21 through the rotating shaft 3.23, a sponge layer 3.22 is covered on the top surface of the swinging plate 3.21, a collecting box for storing separated magnetic rings is arranged below the swinging plate 3.21, the stepping motor 3.24 is set to rotate at a certain angle intermittently, so that the swinging plate 3.21 swings downwards to form an inclined shape intermittently, when the separation is carried out, the fallen magnetic rings fall onto the horizontal swinging plate 3.21, after a period of time, a plurality of magnetic rings are accumulated on the swinging plate 3.21, then the swinging plate 3.21 swings downwards obliquely, so that the swinging plate 3.21 slides along the collecting box, because the surface of the swing plate 3.21 is covered with the sponge layer 3.22, the friction force on the surface of the swing plate 3.21 is larger, the friction force is larger, the impact force when the magnetic ring slides can be reduced, and meanwhile, dust generated after the magnetic ring is separated can be adhered to the sponge layer 3.22.

Claims (2)

1. A large-scale magnetic ring quick separation device comprises a gasket separation mechanism and a magnetic ring separation mechanism, and is characterized in that the gasket separation mechanism comprises a rectangular channel, a gasket cutter and a gasket discharge channel, wherein two cutter grooves which are parallel to each other are arranged on the side surface of the rectangular channel, the gasket cutter corresponding to the positions of the cutter grooves is arranged on the outer side of the cutter grooves, the distance between the two gasket cutters is the length for removing lamination of a magnetic ring, a first air cylinder is fixed on the gasket cutter and fixed on the outer side of the rectangular channel, an inclined gasket discharge channel is connected on the side wall of the rectangular channel, each gasket discharge channel is positioned on the outer side of the cutter groove and communicated with the rectangular channel, the bottom of the rectangular channel is a conveying track and comprises a conveying track and a power belt, clamping plates are arranged on the two sides of the conveying track, the power belt is arranged at the bottom of the conveying track for conveying, the tail end of the conveying track is connected with the magnetic ring separating mechanism, and the magnetic rings with the gaskets removed are conveyed to the magnetic ring separating mechanism to be separated; the magnetic ring separating mechanism comprises a slitting component and a feeding component, a fixing table is arranged on one side of the tail end of the conveying track, a second cylinder is fixed on the fixing table, a reciprocating cutter is fixed on a telescopic rod of the second cylinder, the reciprocating cutter is located on one side of the tail end of the conveying track and is parallel to the tail end of the conveying track, a baffle is arranged on one side, away from the conveying track, of the reciprocating cutter, the distance between the baffle and the tail end of the conveying track is the thickness of a magnetic ring, a magnetic ring induction component is arranged at the top between the baffle and the conveying track, the magnetic ring induction component is connected with a controller, the controller is connected with the second cylinder, and the feeding component is arranged at the top between the baffle and the.

2. The rapid separating device for large magnetic rings as claimed in claim 1, wherein the feeding assembly comprises a swing plate, a rotating shaft and a stepping motor, wherein the rotating shaft is fixed at the bottom of the fixed platform through a bearing, the swing plate is fixed on the rotating shaft, the stepping motor is fixed at the bottom of the fixed platform and connected with the rotating shaft, the stepping motor realizes the swing of the swing plate through the rotating shaft, and the top surface of the swing plate is covered with a sponge layer.

Images