CN211774855U - Superimposed wall prefabricated member - Google Patents

Superimposed wall prefabricated member Download PDF

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Publication number
CN211774855U
CN211774855U CN202020357018.8U CN202020357018U CN211774855U CN 211774855 U CN211774855 U CN 211774855U CN 202020357018 U CN202020357018 U CN 202020357018U CN 211774855 U CN211774855 U CN 211774855U
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plugging
cavity
blade
plate
blade plate
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CN202020357018.8U
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孙海宾
张猛
陈�光
王月霞
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Sany Construction Technology Co Ltd
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Sany Construction Technology Co Ltd
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Abstract

The present disclosure provides a coincide wall prefab, coincide wall prefab includes first acanthus leaf, second acanthus leaf, coupling assembling, open end and closure plate. The first blade plate and the second blade plate are arranged at intervals, and a cavity is formed between the first blade plate and the second blade plate. The connecting assembly is connected with the first blade plate and the second blade plate; open ends are formed on the first and second blades; the first blade plate and the second blade plate form a first cross section and a second cross section at the periphery of the open end respectively; the plugging plate is arranged at the open end; the plugging plate comprises a plugging connecting piece and a plugging main body; the plugging connecting piece connects the plugging main body with the first blade plate and/or the second blade plate; the plugging body is used for plugging the cavity at the open end. The laminated wall prefabricated member can be formed by pouring the plugging plates together when the leaf plates are prefabricated, the side templates used on site are replaced, the operation amount and the construction process of the site templates are reduced, the plugging plates are integrally produced in a factory along with cavity components, the integrity is good, and the airtightness between the components is good.

Description

Superimposed wall prefabricated member
Technical Field
The present disclosure relates to building element construction, and more particularly, to a prefabricated member for a laminated wall.
Background
The assembly type building is developed rapidly, most of assembly structure systems are mainly solid prefabricated structures, but various problems are found in the practice process, for example, quality control is difficult due to the fact that on-site steel bars are connected; the self weight of the assembly member is large, so that the model of the tower crane is large, the field hoisting is difficult, and the transportation is inconvenient; the work load of the template and the steel bar caused by the connection of the post-cast strip is large, the manual demand is large, and the like. The laminated wall prefabricated member can also be called a laminated shear wall, and is a common prefabricated member in the assembly type building construction. The dead weight of the laminated wall is lighter than that of a solid wall of the same size. This also makes it possible to install the semifinished products on the site with cranes of lower bearing capacity. In addition, the superposed wall prefabricated member can be used as a template used during construction to replace the template support on two sides of the traditional cast-in-place wall body. Therefore, laminated wall prefabricated members are widely used.
However, the prefabricated member of the superposed wall at the present stage still adopts a construction mode of plugging the side wall of the cavity by a site erecting template and then pouring concrete in the cavity. The plugging of the cavity side wall refers to plugging of a peripheral opening of the cavity side wall on a plane where the thickness direction of the wall body is located. No matter the traditional bamboo wood template or the shaping aluminum template is adopted, a large amount of template supporting and disassembling workloads are needed on site. And in the position of door and window entrance to a cave, the window frame still adopts traditional drilling nailing mode to fix, has great gap between the structure hole of window frame and coincide wall prefab, easily arouses house quality problems such as ventilative hourglass water.
SUMMERY OF THE UTILITY MODEL
To solve or at least alleviate at least one of the above technical problems, the present disclosure provides a laminated wall preform.
According to one aspect of the present disclosure, a laminated wall preform includes:
a first leaf and a second leaf formed of concrete; the first blade plate and the second blade plate are arranged at intervals, and a cavity is formed between the first blade plate and the second blade plate; the cavity is used for casting concrete in situ;
a connection assembly connecting the first and second blades;
open ends formed on the first and second blades; the first and second blades forming first and second cross-sections at the periphery of the open end, respectively; and
a closure plate disposed at the open end; the plugging plate comprises a plugging connecting piece and a plugging main body; the plugging connecting piece connects the plugging main body with the first blade and/or the second blade; the closure body is for closing off the cavity at the open end.
According to at least one embodiment of the present disclosure, the connection assembly includes a first rebar assembly disposed within the first leaf, a second rebar assembly disposed within the second leaf, and a connection rebar assembly; the connecting steel bar assembly is respectively connected with the first steel bar assembly and the second steel bar assembly.
According to at least one embodiment of the present disclosure, one end of the blocking connector extends into the first blade to be connected with the first steel bar assembly, and the other end extends towards the second blade.
According to at least one embodiment of the present disclosure, the closure plate further comprises an anchor; one end of the anchoring piece is connected with the plugging connecting piece, and the other end of the anchoring piece extends into the cavity.
According to at least one embodiment of the present disclosure, the open end is further provided with a blocking member provided in the cavity between the first section and the second section for blocking concrete pouring the closure panel from entering the cavity.
According to at least one embodiment of the present disclosure, the plugging connecting member employs a plurality of L-shaped reinforcing bars arranged at intervals; or an L-shaped reinforcing mesh is adopted; or an L-shaped steel sheet.
According to at least one embodiment of the present disclosure, the anchoring member is a plurality of U-shaped reinforcing bars arranged at intervals, the closed ends of the U-shaped reinforcing bars are embedded in the plugging body, and the open ends of the U-shaped reinforcing bars extend into the cavity.
According to at least one embodiment of the present disclosure, at the open end, the first section extends a length greater than the second section; the plugging main body covers the second cross section and is arranged along the inner side of the first cross section.
According to at least one embodiment of the disclosure, a side of the blocking body facing away from the cavity is provided with a groove for mounting a frame-like component.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.
Fig. 1 is a schematic structural view of an exemplary embodiment of a laminated wall preform of the present disclosure, wherein the connector rebar assembly takes the form of ladder rebar.
Fig. 2 is a schematic structural view of an exemplary embodiment of a laminated wall preform of the present disclosure, wherein the connector rebar assembly takes the form of truss rebar.
Fig. 3 is a schematic structural view of an exemplary embodiment of a blocking connector in a laminated wall preform according to the present disclosure, using an L-shaped rebar mesh.
Fig. 4 is a schematic structural view of an exemplary embodiment of a plugging connection in a laminated wall preform of the present disclosure, using L-shaped steel sheets.
Fig. 5 is a schematic structural view of an exemplary embodiment of a blocking connector and anchor in a laminated wall preform of the present disclosure.
Fig. 6 to 18 are schematic views of different stages of the production process of the laminated wall prefabricated member of the present disclosure in sequence.
Description of reference numerals:
10-a cavity member; 1-a first leaf; 2-a second blade plate; 1 a-a first cross section; 2 a-a second section; 3-open end; 3 a-window opening; 4-a cavity; 5-plugging plate; 5 a-blocking the reinforcing steel bars; 5 b-anchoring the steel bar; 5 c-plugging the subject; 51-tongue and groove; 6-a connecting assembly; 6 a-ladder reinforcement; 6 b-truss reinforcement; 7-a barrier; 8-window frame; 9-a window; 20-A mould table; 21-B die table; 23-peripheral side form; 24-a hole side die; 25-a clamp; 26-combination die.
Detailed Description
The present disclosure will be described in further detail with reference to the drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limitations of the present disclosure. It should be further noted that, for the convenience of description, only the portions relevant to the present disclosure are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present disclosure may be combined with each other without conflict. The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
The door and window opening of the existing prefabricated part of the superposed wall still needs to be plugged by adopting a side mould during construction. Because the cavity has between the two face acanthus leaf of the wall body of coincide wall prefab, set up the door and window entrance to a cave back on the wall body, the two face acanthus leaf can form the section in the edge all around of door and window entrance to a cave, and the section extends along thickness direction, makes the cavity communicate with the outside in section department. The plugging of the door and window opening means plugging the cavity opening at the section of the peripheral edge of the door and window opening, thereby plugging the cavity which is opened outwards. The prefabricated member of the superposed wall at the present stage still adopts a construction mode of plugging the side wall of the cavity by a site erecting template and then pouring concrete in the cavity. No matter the traditional bamboo wood template or the sizing aluminum template is adopted, the problems of small plugging area, large amount of labor and long operation time exist, a large amount of work load of supporting and disassembling the template is needed, and the overall progress of the whole project is greatly influenced.
In view of the above, the present disclosure seeks to solve, or at least mitigate, at least one of the above-mentioned problems, and discloses a laminated wall preform and a method of producing the same, through experience gained in the field of prefabricated construction, and through many years of constant search based thereon.
In the application document of the present disclosure, for convenience of describing the positional relationship of each member in the laminated wall prefabricated member, the vertical height direction of the laminated wall prefabricated member is referred to as vertical direction based on the orientation of the laminated wall prefabricated member after being constructed in place, and the top, bottom, upper side and lower side are determined based on the vertical direction of the wall body. The horizontal width direction of the wall body of the laminated wall prefabricated member is called as the transverse direction. The direction of the wall toward the enclosed space outside the building is referred to as outward, the direction toward the enclosed space inside the building is referred to as inward, and the inner, outer, inner, and outer sides are determined based on the inward and outward directions. The direction from the outer surface of the first leaf plate (outer prefabricated plate) to the inner surface of the second leaf plate (inner prefabricated plate) is the thickness direction of the superposed wall prefabricated member, namely the direction vertical to the wall surface. The direction in which the thickness direction of the plugging plate is consistent with the thickness direction of the wall body is called the width direction of the plugging plate; the direction in which the closure panel extends along the open end edge is referred to as the length direction of the closure panel; a direction perpendicular to the width direction and the length direction of the blocking plate is referred to as a thickness direction of the blocking plate.
Referring to fig. 1, a schematic structural view of an exemplary embodiment of a laminated wall preform of the present disclosure in which the connector rebar assemblies take the form of ladder rebar 6a, and to fig. 2, a schematic structural view of an exemplary embodiment of a laminated wall preform of the present disclosure in which the connector rebar assemblies take the form of truss rebar 6b, are shown, according to one aspect of the present disclosure. A laminated wall preform is provided comprising a first leaf 1, a second leaf 2, a joining assembly 6, an open end 3 and a containment plate 5. The first and second blades 1, 2 are each formed of concrete. The first blade 1 and the second blade 2 are arranged at intervals, and a cavity 4 is formed between the first blade and the second blade to form a cavity component 10 (also called a wall). The cavity 4 is used for casting concrete in situ to combine with the prefabricated first blade plate 1 and the prefabricated second blade plate 2 to form a laminated wall. In the present application: after the wall body is constructed in place, the first blade plate 1 is positioned at the outer side, and the second blade plate 2 is positioned at the inner side. The first and second blades 1, 2 are connected together by a connecting assembly 6. That is, both sides of the connection assembly 6 are embedded in the precast concrete of the first and second blades 1 and 2, respectively, to form an integral structure. There are many different embodiments of the connection assembly 6: can be including setting up vertical muscle and the horizontal muscle in first lamina 1 and second lamina 2 respectively to and with indulging muscle and horizontal muscle place plane vertically lacing wire, the lacing wire forms the lacing connection between first lamina 1 and second lamina 2. The combined type blade also comprises longitudinal ribs and a reinforcing mesh, wherein the longitudinal ribs are respectively arranged in the first blade plate 1 and the second blade plate 2, and the reinforcing mesh is connected with the longitudinal ribs in a pulling mode to play a role in connecting the first blade plate 1 and the second blade plate 2. Or longitudinal bars, transverse bars and truss steel bars 6 b; as shown in fig. 2, the longitudinal bar and the transverse bar are respectively disposed in the first blade 1 and the second blade 2, the connection bar assembly adopts truss bars 6b, and the truss bars 6b are respectively connected with the transverse bar and the longitudinal bar, thereby connecting the first blade 1 and the second blade 2. Or the truss reinforcement 6b is separately arranged between the first blade plate 1 and the second blade plate 2, and two sides of the truss reinforcement 6b are respectively embedded in the first blade plate 1 and the second blade plate 2. It may also include a ladder bar 6a separately provided between the first and second blades 1 and 2, and both sides of the ladder bar 6a are buried in the first and second blades 1 and 2, respectively, as shown in fig. 1. The above-mentioned connection relationship between these reinforcing bars, reinforcing mesh sheets or truss reinforcing bars 6b may be connected by welding, binding or the like. In one embodiment, the connection assembly 6 may include a first rebar assembly disposed within the first blade 1, a second rebar assembly disposed within the second blade 2, and a connection rebar assembly. The connecting steel bar component is respectively connected with the first steel bar component and the second steel bar component. The first steel bar component and the second steel bar component are used for enhancing the strength of the blade plate, and steel bar meshes can be adopted. The connecting bar assembly may employ ladder bars 6a or truss bars 6 b.
The open end 3 is formed on the first and second blades 1 and 2. Open end means that the cavity 4 between the two blades communicates with the outside at this end. Since the first and second blades 1 and 2 form the cavity member 10, an open end is formed at an end of the cavity member 10 (wall body) or at a notch or hole formed at a predetermined position of the cavity member 10. The first and second blades 1, 2 form a first and second cross-section 1a, 2a, respectively, at the periphery of the open end 3. Taking the opening as an example, the opening penetrates through the corresponding positions of the first blade plate 1 and the second blade plate 2 in the thickness direction. The opening can be a door opening, a window opening or other opening, and a door and window component such as a plugging plate, a door frame or a window frame 8 and the like can be arranged in the opening. Taking opening of the opening as an example, in the case of opening at one side or both sides of the cavity member 10, for example, a C-shaped or L-shaped opening is formed on the wall plate, and a plugging plate can be installed at the opening.
A blanking plate 5 is provided at the open end 3. The plugging plate 5 includes a plugging connection member and a plugging body 5 c. The plugging connecting member connects the plugging body 5c to the first blade or the second blade, or may connect both the first blade and the second blade. The blocking body 5c serves to block the cavity 4 at the open end 3. At the same time, the side of the blocking body 5c facing away from the cavity 4 can be used for mounting a door or window frame 8. The number of the blocking plates 5 is not limited in the present disclosure, and may be one or more. In one embodiment, the plugging connector may employ a plugging steel bar 5a, and the plugging steel bar 5a functions to form a plugging body 5c and to connect the plugging body 5c with one or both of the blades. The plugging reinforcing steel bar 5a is partially embedded in the plugging main body 5c, and partially embedded in the first blade plate and/or the second blade plate. In the embodiment of the present disclosure, the plugging connector is described as the plugging reinforcing bar 5a, but the plugging connector is not limited to the form of the plugging reinforcing bar, and other members having the same function may be used. The plugging body 5c may be formed by casting concrete or may be formed by using another plugging material. The blocking body 5c is integrally cast with the concrete prefabricated parts of the first blade 1 and the second blade 2, that is, the blocking body 5c is integrally connected with the concrete of the first blade 1 and the concrete of the second blade 2 at the contact surface. The blocking plate 5 can be directly poured and formed when the cavity component 10 formed by the first blade plate 1 and the second blade plate 2 is prefabricated, the cavity blocking of the open end can be completed in a pouring mode in a factory at one time, the cavity blocking of the open end is strictly sealed with the first blade plate and the second blade plate, the field operation is reduced, the building quality is improved, the template-free pouring of the cavity component 10 at the open end in the field is realized, and the construction workload is reduced.
In coupling assembling 6 including setting up the first reinforcing bar subassembly in first lamina 1, setting up the second reinforcing bar subassembly and the embodiment of connecting reinforcement subassembly in second lamina 2, the one end of shutoff connecting piece is connected with first reinforcing bar subassembly in stretching into first lamina 1, and the other end of shutoff connecting piece extends towards second lamina 2. In this embodiment, one end of the plugging connector may be connected to the reinforcing bar assembly of one of the side blades when the reinforcing bar assembly of the one of the side blades is disposed. The formed reinforcing steel bars are easy to manufacture in large batch by reinforcing steel bar processing equipment, the cost is reduced, and the binding workload of the reinforcing steel bars on a construction site is reduced.
In one embodiment of the present disclosure, the occlusion plate 5 may further comprise an anchor member, one end of which is connected to the occlusion connection member and the other end of which protrudes into the cavity 4. In one embodiment, the anchoring member may be an anchoring bar 5b, and one end of the anchoring bar 5b may be connected to the blocking bar 5a and the other end extends into the cavity 4 between the first blade 1 and the second blade 2. The anchor bar 5b is partially embedded in the plugging body 5c and partially embedded in the post-cast concrete, and the anchor bar 5b serves to connect the plugging body 5c with the post-cast concrete. The embodiment of the present disclosure is described in the form that the anchoring member is the anchoring bar 5b, but the anchoring member is not limited to the form that the anchoring bar is the anchoring bar, and other members having the same function may be used.
In one embodiment of the present disclosure, the open end 3 is further provided with a stopper 7, the stopper 7 being provided in the cavity 4 between the first section 1a and the second section 2a, between the cavity 4 and the closure panel 5, for preventing concrete pouring the closure panel 5 from entering the cavity 4. The blocking piece 7 blocks the cavity 4 at the section, concrete can be prevented from entering the cavity 4 through the blocking piece 7 when the blocking plate 5 is formed by pouring, and after the blocking plate 5 is formed by pouring, the blocking piece 7 is tightly attached to one surface, facing the cavity 4, of the blocking plate 5. The blocking piece 7 can be a fast and easy closing net which has the effect of blocking concrete and also has expandable meshes, and the penetration of reinforcing steel bars cannot be influenced.
In one embodiment of the present disclosure, the plugging connector may adopt a plurality of L-shaped steel bars arranged at intervals, one side of each L-shaped steel bar is embedded in the plugging main body 5c, and the other side of each L-shaped steel bar extends into one of the blades and is connected with the steel bar assembly in the blades. A plurality of L-shaped reinforcing bars are arranged at intervals along the edge of the open end portion 3, and each L-shaped reinforcing bar needs to be bound separately during production. Or as shown in fig. 3, the plugging connecting piece adopts an L-shaped steel bar mesh, one side of the L-shaped steel bar mesh is embedded in the plugging main body 5c, and the other side of the L-shaped steel bar mesh extends into one of the blades and is connected with the steel bar assembly in the blades. Or as shown in fig. 4, the plugging connecting piece is an L-shaped steel plate, one side plate of the L-shaped steel plate is embedded in the plugging main body 5c, and the other side plate of the L-shaped steel plate extends into one of the blades and is connected with the steel bar assembly in the blade.
Optionally, the anchoring member may adopt a plurality of U-shaped reinforcing bars arranged at intervals, the closed ends of the U-shaped reinforcing bars are embedded in the plugging main body 5c and connected with the portion of the plugging connecting member embedded in the plugging main body 5c, and the open ends of the U-shaped reinforcing bars extend into the cavity 4 and are connected with the concrete poured in the cavity 4.
Referring to fig. 5, which is a schematic structural view of an exemplary embodiment of the plugging connecting member and the anchoring member in the prefabricated member of the laminated wall of the present disclosure, the plugging connecting member employs a plurality of L-shaped steel bars arranged at intervals along the edge direction of the open end portion 3, and a plurality of transverse bars extending along the edge direction of the open end portion 3 are further provided at a portion where the plurality of L-shaped steel bars are embedded in the plugging main body 5 c. Each transverse rib connects a plurality of L-shaped reinforcing steel bars together. The anchoring part adopts a plurality of U-shaped reinforcing bars arranged at intervals, a plurality of L-shaped reinforcing bars and a plurality of U-shaped reinforcing bars are arranged at intervals, namely a U-shaped reinforcing bar is arranged between two adjacent L-shaped reinforcing bars, and an L-shaped reinforcing bar is arranged between two adjacent U-shaped reinforcing bars.
In one embodiment of the present disclosure, the first blade 1 and the second blade 2 are formed in the first section 1a and the second section 2a formed in the open end 3, and the first section 1a protrudes by a length greater than the second section 2 a. The occluding body 5c covers the second cross section 2a and is disposed to abut the inside of the first cross section 1 a. The outer end face of the plugging plate 5 is arranged along the inner side of the first section 1a, and the inner end face of the plugging plate 5 is flush with the outer wall face of the second blade 2.
In current window opening block structure, still adopt the mode of drilling nailing to fix when installing window frame 8, probably have great gap between the hole block structure of window frame 8 and coincide wall prefab, easily arouse house quality problems such as ventilative hourglass water. Optionally, a side of the blocking body 5c facing away from the cavity 4 of the present disclosure is provided with a tongue and groove 51, and the tongue and groove 51 is used for mounting the frame-like member. The tongue-and-groove 51 may be formed by providing a structure having the same shape as the tongue-and-groove 51 on a template for casting the plugging plate 5, and forming the structure of the tongue-and-groove 51 at the same time as casting the plugging plate 5. The open end 3 is, for example, a window opening 3a for installing a window frame 8 and a window 9. The tongue-and-groove 51 is arranged on the side, exposed outside, of the plugging main body 5c, the tongue-and-groove 51 is an embedded groove arranged on the surface of the plugging main body 5c, the window frame 8 is embedded into the tongue-and-groove 51 and is connected with the plugging main body 5c in a sealing mode, and the window 9 is installed in the window frame 8. The window frame 8 and the window 9 can be well installed in a factory, field installation is omitted, labor is reduced, and material waste and field pollution are reduced.
According to the prefabricated member for the superposed wall, the plugging plate is arranged at the open end, the plugging connecting piece of the plugging plate is connected with the first blade plate and/or the second blade plate, the cavity at the open end is plugged by the plugging main body, the plugging plate can be directly poured after the first blade plate and the second blade plate are manufactured to form the plugging plate, a side template used on site is replaced, the operation amount and the construction process of the site template are reduced, the construction speed is accelerated, and the prefabricated member meets the requirements of industrialized design and construction of assembly and standardization on the building. And the plugging plate is produced integrally in a factory along with the cavity component, the integrity is good, and the airtightness between the components is good.
The method of producing the laminated wall preform is explained below. The production method of the laminated wall prefabricated member comprises the following steps:
a first side blade plate with an open end part 3 is manufactured, and a plugging connecting piece is arranged at the open end part 3 and is connected with a connecting component 6. The plugging connecting piece is used for forming the plugging main body 5c and also plays a role in connection. The attachment may be by banding or welding.
A second side blade with an open end 3 is made and the first side blade with the accompanying connecting assembly 6 and blocking connection is pressed into the second side blade to a predetermined depth.
A stopper 7 is provided between the first cross-section 1a and the second cross-section 2a of the open end portion 3, so that the stopper 7 blocks the cavity 4. The barrier 7 may be a fast and easy necking web, and the width of the fast and easy necking web is the same as the width of the cavity 4 between the first section 1a and the second section 2 a.
The anchoring piece is arranged at the open end part 3, and the anchoring piece is connected with the plugging connecting piece through binding or welding. The anchoring element is used to connect the plugging body 5c to the post-cast concrete, and the anchoring element extends through the stop element 7 into the cavity 4.
A formwork for forming the plugging body 5c by casting is provided at the open end 3. The forms may include an inner form and an outer form. The form encloses an inner space having the same shape as the plugging body 5c, for example, including a tongue and groove 51. For example, the inner formwork, the outer formwork, the second section 2a of the second blade 2, the blocking member 7, and the inner side surface of the first blade 2 together form a casting space of the blocking body 5c, and part of the blocking connecting member and part of the anchoring member are located in the enclosed casting space.
Plugging material is poured into the formwork to form a plugging plate 5.
Optionally, referring to fig. 6 to fig. 18, which are schematic diagrams of different stages of a production process of a laminated wall prefabricated member according to the present disclosure, a preferred embodiment is specifically described, in which the open end portion 3 is a window opening 3a, the connecting reinforcement assembly includes a reinforcement cage, the plugging connecting member is an L-shaped reinforcement mesh, and one side edge of the L-shaped reinforcement mesh is embedded in the first leaf plate and connected to the reinforcement cage in the first leaf plate. The first section 1a extends over a greater length than the second section 2 a. The barrier 7 is made of a fast and easy closing net. The anchoring part adopts a U-shaped steel bar, the closed end of the U-shaped steel bar is connected with one side edge of the L-shaped steel bar net piece positioned outside the first blade plate, and the open end of the U-shaped steel bar penetrates through the fast and easy closing net to extend into the cavity 4. The plugging body 5c is formed by pouring concrete. Wherein, the second blade plate 2 of the superposed wall is defined as an A-surface precast slab, and the first blade plate 1 is defined as a B-surface precast slab; accordingly, the mold station for producing the A-side precast slab is referred to as an A-mold station 20, and the mold station for producing the B-side precast slab is referred to as a B-mold station 21. The manufacturing process of the disclosed laminated wall prefabricated member comprises the following steps:
1. referring to fig. 6, side dies for casting the second blade 2 are arranged on the a-die table 20, and include a peripheral side die 23 (for forming the outer contour of the entire second blade) and a hole side die 24 (for forming the window hole 3a on the second blade).
2. Referring to fig. 7, a reinforcement cage is placed in the side mold of the a-mold table 20, and a spacer block can be added at the bottom of the reinforcement cage to control the depth of one side of the reinforcement cage embedded in the second blade 2.
3. Referring to fig. 8, concrete is cast into the side molds on the a-mold table 20 to a set height to form the second blade 2.
4. Referring to fig. 9, after entering the cellar, maintaining and forming, the side mold on the mold A table 20 is removed; and a plugging reinforcing steel bar 5a (L-shaped reinforcing steel bar mesh) is arranged at the window opening 3 a. One side edge of the L-shaped reinforcing mesh is connected with one side of the reinforcing cage in the first blade plate, and the other side edge of the L-shaped reinforcing mesh extends out of the end face of the reinforcing cage and extends towards the second blade plate and is positioned in a window hole 3a surrounded by the second section 2 a.
5. Referring to fig. 10, the prefabricated second blade plate 2 is fixed to the mold a stage 20, and may be fixed by a clamp 25, and the whole is turned 180 ° and positioned right above the mold B stage 21.
6. Referring to fig. 11, mold a station 20 is now on top and mold B station 21 is now on bottom. And side dies for pouring the first blade plate 1 are arranged on the B-die table 21 and comprise a peripheral side die 23 (used for forming the outer contour of the whole first blade plate 1) and a hole side die 24 (used for forming the window hole 3a in the first blade plate).
7. Referring to fig. 12, concrete is poured into the side molds on the B-mold table 21 to a set height to form the first vane plates 1. Before the concrete has not set, the corresponding a-die table 20 in the upper position is pressed down together with the reinforcement cage and the L-shaped reinforcement mesh sheet attached to the second blade 2.
8. Referring to fig. 13, the a-die table 20 and the cage and the L-shaped mesh reinforcement attached to the second louver 2 are pressed into the first louver 1 on the B-die table 21 to a predetermined depth.
9. Referring to figure 14, the jig 25 is dismantled and the a-die table 20 is removed from the second blade 2; a fast and easy necking net is arranged in the cavity 4 between the first section 1a and the second section 2 a.
10. Referring to fig. 15, U-shaped reinforcing bars are installed at the first section 1a and the second section 2a, the closed ends of the U-shaped reinforcing bars are connected to one side of the L-shaped reinforcing bar net, and the open ends of the U-shaped reinforcing bars penetrate through the quick and easy closing net and extend into the cavity 4.
11. Referring to fig. 16, a combined mold 26 for casting the plugging body 5c is provided at the first cross section 1a and the second cross section 2 a.
Optionally, the combined mold 26 may be integrated with the hole side mold 24 placed on the B mold table 21, so that the mold has good integrity and is convenient to construct.
12. Referring to fig. 17, concrete is poured into the space enclosed by the split mold 26.
13. Referring to fig. 18, after entering the cellar for secondary curing, the die on the die table 21B is removed, and a prefabricated member of the laminated wall with a plugging plate is formed.
In the description herein, reference to the description of the terms "one embodiment/mode," "some embodiments/modes," "example," "specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment/mode or example is included in at least one embodiment/mode or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to be the same embodiment/mode or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments/modes or examples. Furthermore, the various embodiments/aspects or examples and features of the various embodiments/aspects or examples described in this specification can be combined and combined by one skilled in the art without conflicting therewith.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
It will be understood by those skilled in the art that the foregoing embodiments are merely for clarity of illustration of the disclosure and are not intended to limit the scope of the disclosure. Other variations or modifications may occur to those skilled in the art, based on the foregoing disclosure, and are still within the scope of the present disclosure.

Claims (9)

1. A laminated wall preform, comprising:
a first leaf and a second leaf formed of concrete; the first blade plate and the second blade plate are arranged at intervals, and a cavity is formed between the first blade plate and the second blade plate; the cavity is used for casting concrete in situ;
a connection assembly connecting the first and second blades;
open ends formed on the first and second blades; the first and second blades forming first and second cross-sections at the periphery of the open end, respectively; and
a closure plate disposed at the open end; the plugging plate comprises a plugging connecting piece and a plugging main body; the plugging connecting piece connects the plugging main body with the first blade and/or the second blade; the closure body is for closing off the cavity at the open end.
2. A laminated wall preform according to claim 1 wherein the connector assembly comprises a first rebar assembly disposed within the first leaf, a second rebar assembly disposed within the second leaf, and a connector rebar assembly; the connecting steel bar assembly is respectively connected with the first steel bar assembly and the second steel bar assembly.
3. A laminated wall preform according to claim 2 wherein the blocking connector extends into the first leaf at one end to connect to the first rebar assembly and extends towards the second leaf at the other end.
4. A laminated wall preform as in claim 1 wherein the closure panel further comprises an anchor; one end of the anchoring piece is connected with the plugging connecting piece, and the other end of the anchoring piece extends into the cavity.
5. A laminated wall preform according to claim 1 wherein said open end is further provided with a stop member disposed in said cavity between said first section and said second section for stopping concrete pouring said closure panel from entering said cavity.
6. A laminated wall preform according to claim 1 wherein the blocking connector comprises a plurality of spaced L-shaped reinforcing bars; or an L-shaped reinforcing mesh is adopted; or an L-shaped steel sheet.
7. A laminated wall preform according to claim 4 wherein the anchoring member comprises a plurality of spaced apart U-shaped reinforcing bars, the closed ends of the U-shaped bars being embedded in the closure body and the open ends of the U-shaped bars projecting into the cavity.
8. A laminated wall preform according to claim 3 wherein at said open end said first section extends a greater length than said second section; the plugging main body covers the second cross section and is arranged along the inner side of the first cross section.
9. A laminated wall preform according to any one of claims 1 to 8 wherein a side of the blocking body facing away from the cavity is provided with rebates for mounting frame-like elements.
CN202020357018.8U 2020-03-19 2020-03-19 Superimposed wall prefabricated member Active CN211774855U (en)

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