CN211774854U - Superimposed wall prefabricated member - Google Patents

Superimposed wall prefabricated member Download PDF

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Publication number
CN211774854U
CN211774854U CN202020356751.8U CN202020356751U CN211774854U CN 211774854 U CN211774854 U CN 211774854U CN 202020356751 U CN202020356751 U CN 202020356751U CN 211774854 U CN211774854 U CN 211774854U
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plugging
cavity
plate
blade
assembly
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CN202020356751.8U
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孙海宾
张猛
陈�光
王月霞
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Sany Construction Technology Co Ltd
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Sany Construction Technology Co Ltd
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Abstract

The present disclosure provides a coincide wall prefab, coincide wall prefab includes first acanthus leaf, second acanthus leaf, coupling assembling, open end, closure plate and stops the piece. The first blade plate and the second blade plate are arranged at intervals, and a cavity is formed between the first blade plate and the second blade plate. The connecting assembly is connected with the first blade plate and the second blade plate; open ends are formed on the first and second blades; the plugging plate is arranged at the open end; the plugging plate comprises a plugging connecting piece and a plugging main body; the plugging connecting piece connects the plugging main body with the blade plate; the plugging body is used for plugging the cavity at the open end. The blocking piece is arranged at the open end part and prevents concrete for pouring the plugging plate from entering the cavity; the blocking piece is connected with the connecting component. The laminated wall prefabricated member can be formed by pouring the plugging plates together when the leaf plates are prefabricated, the side templates used on site are replaced, the operation amount and the construction process of the site templates are reduced, the plugging plates are integrally produced in a factory along with cavity components, the integrity is good, and the airtightness between the components is good.

Description

Superimposed wall prefabricated member
Technical Field
The present disclosure relates to building element construction, and more particularly, to a prefabricated member for a laminated wall.
Background
The assembly type building is developed rapidly, most of assembly structure systems are mainly solid prefabricated structures, but various problems are found in the practice process, for example, quality control is difficult due to the fact that on-site steel bars are connected; the self weight of the assembly member is large, so that the model of the tower crane is large, the field hoisting is difficult, and the transportation is inconvenient; the work load of the template and the steel bar caused by the connection of the post-cast strip is large, the manual demand is large, and the like. The laminated wall prefabricated member can also be called a laminated shear wall, and is a common prefabricated member in the assembly type building construction. The dead weight of the laminated wall is lighter than that of a solid wall of the same size. This also makes it possible to install the semifinished products on the site with cranes of lower bearing capacity. In addition, the superposed wall prefabricated member can be used as a template used during construction to replace the template support on two sides of the traditional cast-in-place wall body. Therefore, laminated wall prefabricated members are widely used.
However, the prefabricated member of the superposed wall at the present stage still adopts a construction mode of plugging the side wall of the cavity by a site erecting template and then pouring concrete in the cavity. The plugging of the cavity side wall refers to plugging of a peripheral opening of the cavity side wall on a plane where the thickness direction of the wall body is located. No matter the traditional bamboo wood template or the shaping aluminum template is adopted, a large amount of template supporting and disassembling workloads are needed on site. And in the position of door and window entrance to a cave, the window frame still adopts traditional drilling nailing mode to fix, has great gap between the structure hole of window frame and coincide wall prefab, easily arouses house quality problems such as ventilative hourglass water.
SUMMERY OF THE UTILITY MODEL
To solve or at least alleviate at least one of the above technical problems, the present disclosure provides a laminated wall preform.
According to one aspect of the present disclosure, a laminated wall preform includes:
a first leaf and a second leaf formed of concrete; the first blade plate and the second blade plate are arranged at intervals, and a cavity is formed between the first blade plate and the second blade plate; the cavity is used for casting concrete in situ;
a connection assembly connecting the first and second blades;
open ends formed on the first and second blades; the first and second blades forming first and second cross-sections at the periphery of the open end, respectively;
a closure plate disposed at the open end; the plugging plate comprises a plugging connecting piece and a plugging main body; the plugging connecting piece connects the plugging main body with the first blade and/or the second blade; the closure body is for closing off the cavity at the open end; and
a blocking member disposed at the open end portion to isolate the closure panel from the cavity for preventing concrete poured into the closure panel from entering the cavity; the blocking member is connected with the connecting assembly.
According to at least one embodiment of the present disclosure, the connection assembly includes a first rebar assembly disposed within the first leaf, a second rebar assembly disposed within the second leaf, and a connection rebar assembly; the connecting steel bar assembly is respectively connected with the first steel bar assembly and the second steel bar assembly.
According to at least one embodiment of the present disclosure, one end of the blocking connector extends into the first blade to be connected with the first steel bar assembly, and the other end extends towards the second blade.
According to at least one embodiment of the present disclosure, one side of the blocking member is buried in the first vane, and is connected to the first reinforcing bar assembly; the other side of the blocking piece is embedded in the second blade plate and connected with the second steel bar assembly; the stop piece is coated at the end part of the connecting steel bar assembly.
According to at least one embodiment of the present disclosure, the plugging connecting piece adopts an L-shaped steel mesh; the L-shaped reinforcing steel bar mesh comprises a plurality of L-shaped longitudinal bars arranged at intervals and a plurality of transverse bars arranged at intervals, and the transverse bars are vertically and alternately connected with the side edges of the L-shaped longitudinal bars.
According to at least one embodiment of the present disclosure, the plugging connection piece is an L-shaped steel plate.
According to at least one embodiment of the present disclosure, the closure plate further comprises an anchor; one end of the anchoring piece is connected with the plugging connecting piece, and the other end of the anchoring piece extends into the cavity.
According to at least one embodiment of the present disclosure, the anchoring member employs a plurality of U-shaped reinforcing bars arranged at intervals, the U-shaped reinforcing bars are connected with the L-shaped reinforcing bar mesh pieces, and open ends of the U-shaped reinforcing bars extend into the cavity; and the plurality of U-shaped steel bars and the plurality of L-shaped longitudinal bars are arranged at intervals.
According to at least one embodiment of the present disclosure, at the open end, the first section extends a length greater than the second section; the plugging main body covers the second cross section and is arranged along the inner side of the first cross section.
According to at least one embodiment of the disclosure, a side of the blocking body facing away from the cavity is provided with a groove for mounting a frame-like component.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.
Fig. 1 is a schematic structural view of an exemplary embodiment of a laminated wall preform of the present disclosure, wherein the connector rebar assembly takes the form of ladder rebar.
Fig. 2 is a schematic structural view of an exemplary embodiment of a laminated wall preform of the present disclosure, wherein the connector rebar assembly takes the form of truss rebar.
Fig. 3 is a schematic structural view of an exemplary embodiment of a blocking connector in a laminated wall preform according to the present disclosure, using an L-shaped rebar mesh.
Fig. 4 is a schematic structural view of an exemplary embodiment of a blocking connector and anchor in a laminated wall preform of the present disclosure.
Fig. 5 to 16 are schematic views of different stages of the manufacturing process of the laminated wall prefabricated member of the present disclosure in sequence.
Description of reference numerals:
10-a cavity member; 1-a first leaf; 2-a second blade plate; 1 a-a first cross section; 2 a-a second section; 3-open end; 3 a-window opening; 4-a cavity; 5-plugging plate; 5 a-blocking the reinforcing steel bars; 5a 1-L-shaped longitudinal ribs; 5a 2-transverse bar; 5 b-anchoring the steel bar; 5 c-plugging the subject; 51-tongue and groove; 6-a connecting assembly; 6 a-ladder reinforcement; 6 b-truss reinforcement; 7-a barrier; 8-window frame; 9-a window; 20-A mould table; 21-B die table; 23-peripheral side form; 24-a hole side die; 25-a clamp; 26-combination die.
Detailed Description
The present disclosure will be described in further detail with reference to the drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limitations of the present disclosure. It should be further noted that, for the convenience of description, only the portions relevant to the present disclosure are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present disclosure may be combined with each other without conflict. The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
The door and window opening of the existing prefabricated part of the superposed wall still needs to be plugged by adopting a side mould during construction. Because the cavity has between the two face acanthus leaf of the wall body of coincide wall prefab, set up the door and window entrance to a cave back on the wall body, the two face acanthus leaf can form the section in the edge all around of door and window entrance to a cave, and the section extends along thickness direction, makes the cavity communicate with the outside in section department. The plugging of the door and window opening means plugging the cavity opening at the section of the peripheral edge of the door and window opening, thereby plugging the cavity which is opened outwards. The prefabricated member of the superposed wall at the present stage still adopts a construction mode of plugging the side wall of the cavity by a site erecting template and then pouring concrete in the cavity. No matter the traditional bamboo wood template or the sizing aluminum template is adopted, the problems of small plugging area, large amount of labor and long operation time exist, a large amount of work load of supporting and disassembling the template is needed, and the overall progress of the whole project is greatly influenced.
In view of the above, the present disclosure seeks to solve, or at least mitigate, at least one of the above-mentioned problems, and discloses a laminated wall preform and a method of producing the same, through experience gained in the field of prefabricated construction, and through many years of constant search based thereon.
In the application document of the present disclosure, for convenience of describing the positional relationship of each member in the laminated wall prefabricated member, the vertical height direction of the laminated wall prefabricated member is referred to as vertical direction based on the orientation of the laminated wall prefabricated member after being constructed in place, and the top, bottom, upper side and lower side are determined based on the vertical direction of the wall body. The horizontal width direction of the wall body of the laminated wall prefabricated member is called as the transverse direction. The direction of the wall toward the enclosed space outside the building is referred to as outward, the direction toward the enclosed space inside the building is referred to as inward, and the inner, outer, inner, and outer sides are determined based on the inward and outward directions. The direction from the outer surface of the first leaf plate (outer prefabricated plate) to the inner surface of the second leaf plate (inner prefabricated plate) is the thickness direction of the superposed wall prefabricated member, namely the direction vertical to the wall surface. The direction in which the thickness direction of the plugging plate is consistent with the thickness direction of the wall body is called the width direction of the plugging plate; the direction in which the closure panel extends along the open end edge is referred to as the length direction of the closure panel; a direction perpendicular to the width direction and the length direction of the blocking plate is referred to as a thickness direction of the blocking plate.
Referring to fig. 1, a schematic structural view of an exemplary embodiment of a laminated wall preform of the present disclosure in which the connector rebar assemblies take the form of ladder rebar 6a, and to fig. 2, a schematic structural view of an exemplary embodiment of a laminated wall preform of the present disclosure in which the connector rebar assemblies take the form of truss rebar 6b, are shown, according to one aspect of the present disclosure. A laminated wall preform is provided comprising a first leaf 1, a second leaf 2, a connection assembly 6, an open end 3, a closure panel 5 and a barrier member 7. The first and second blades 1, 2 are each formed of concrete. The first blade 1 and the second blade 2 are arranged at intervals, and a cavity 4 is formed between the first blade and the second blade to form a cavity component 10 (also called a wall). The cavity 4 is used for casting concrete in situ to combine with the prefabricated first blade plate 1 and the prefabricated second blade plate 2 to form a laminated wall. In the present application: after the wall body is constructed in place, the first blade plate 1 is positioned at the outer side, and the second blade plate 2 is positioned at the inner side. The first and second blades 1, 2 are connected together by a connecting assembly 6. That is, both sides of the connection assembly 6 are embedded in the precast concrete of the first and second blades 1 and 2, respectively, to form an integral structure. There are many different embodiments of the connection assembly 6: can be including setting up vertical muscle and the horizontal muscle in first lamina 1 and second lamina 2 respectively to and with indulging muscle and horizontal muscle place plane vertically lacing wire, the lacing wire forms the lacing connection between first lamina 1 and second lamina 2. The combined type blade also comprises longitudinal ribs and a reinforcing mesh, wherein the longitudinal ribs are respectively arranged in the first blade plate 1 and the second blade plate 2, and the reinforcing mesh is connected with the longitudinal ribs in a pulling mode to play a role in connecting the first blade plate 1 and the second blade plate 2. Or longitudinal bars, transverse bars and truss steel bars 6 b; as shown in fig. 2, the longitudinal bar and the transverse bar are respectively disposed in the first blade 1 and the second blade 2, the connection bar assembly adopts truss bars 6b, and the truss bars 6b are respectively connected with the transverse bar and the longitudinal bar, thereby connecting the first blade 1 and the second blade 2. Or the truss reinforcement 6b is separately arranged between the first blade plate 1 and the second blade plate 2, and two sides of the truss reinforcement 6b are respectively embedded in the first blade plate 1 and the second blade plate 2. It may also include a ladder bar 6a separately provided between the first and second blades 1 and 2, and both sides of the ladder bar 6a are buried in the first and second blades 1 and 2, respectively, as shown in fig. 1. The above-mentioned connection relationship between these reinforcing bars, reinforcing mesh sheets or truss reinforcing bars 6b may be connected by welding, binding or the like. In one embodiment, the connection assembly 6 may include a first rebar assembly disposed within the first blade 1, a second rebar assembly disposed within the second blade 2, and a connection rebar assembly. The connecting steel bar component is respectively connected with the first steel bar component and the second steel bar component. The first steel bar component and the second steel bar component are used for enhancing the strength of the blade plate, and steel bar meshes can be adopted. The connecting bar assembly may employ ladder bars 6a or truss bars 6 b.
The open end 3 is formed on the first and second blades 1 and 2. Open end means that the cavity 4 between the two blades communicates with the outside at this end. Since the first and second blades 1 and 2 form the cavity member 10, an open end is formed at an end of the cavity member 10 (wall body) or at a notch or hole formed at a predetermined position of the cavity member 10. The first and second blades 1, 2 form a first and second cross-section 1a, 2a, respectively, at the periphery of the open end 3. Taking the opening as an example, the opening penetrates through the corresponding positions of the first blade plate 1 and the second blade plate 2 in the thickness direction. The opening can be a door opening, a window opening or other opening, and a door and window component such as a plugging plate, a door frame or a window frame 8 and the like can be arranged in the opening. Taking opening of the opening as an example, in the case of opening at one side or both sides of the cavity member 10, for example, a C-shaped or L-shaped opening is formed on the wall plate, and a plugging plate can be installed at the opening.
A blanking plate 5 is provided at the open end 3. The plugging plate 5 includes a plugging connection member and a plugging body 5 c. The plugging connecting member connects the plugging body 5c to the first blade or the second blade, or may connect both the first blade and the second blade. The blocking body 5c serves to block the cavity 4 at the open end 3. At the same time, the side of the blocking body 5c facing away from the cavity 4 can be used for mounting a door or window frame 8. The number of the blocking plates 5 is not limited in the present disclosure, and may be one or more. In one embodiment, the plugging connector may employ a plugging steel bar 5a, and the plugging steel bar 5a functions to form a plugging body 5c and to connect the plugging body 5c with one or both of the blades. The plugging reinforcing steel bar 5a is partially embedded in the plugging main body 5c, and partially embedded in the first blade plate and/or the second blade plate. In the embodiment of the present disclosure, the plugging connector is described as the plugging reinforcing bar 5a, but the plugging connector is not limited to the form of the plugging reinforcing bar, and other members having the same function may be used. The plugging body 5c may be formed by casting concrete or may be formed by using another plugging material. The blocking body 5c is integrally cast with the concrete prefabricated parts of the first blade 1 and the second blade 2, that is, the blocking body 5c is integrally connected with the concrete of the first blade 1 and the concrete of the second blade 2 at the contact surface. The blocking plate 5 can be directly poured and formed when the cavity component 10 formed by the first blade plate 1 and the second blade plate 2 is prefabricated, the cavity blocking of the open end can be completed in a pouring mode in a factory at one time, the cavity blocking of the open end is strictly sealed with the first blade plate and the second blade plate, the field operation is reduced, the building quality is improved, the template-free pouring of the cavity component 10 at the open end in the field is realized, and the construction workload is reduced.
The blocking piece 7 is arranged at the open end portion 3, the blocking plate 5 is isolated from the cavity 4 and used for preventing concrete for pouring the blocking plate 5 from entering the cavity 4, the blocking piece 7 is connected with the connecting assembly 6, therefore, the blocking piece 7 blocks the cavity 4 at the section, when the blocking plate 5 is formed by pouring, the concrete can be prevented from entering the cavity 4 through the blocking piece 7, and after the blocking plate 5 is formed by pouring, the blocking piece 7 is tightly attached to one surface, facing the cavity 4, of the blocking plate 5. The blocking piece 7 can be a fast and easy closing net which has the effect of blocking concrete and also has expandable meshes, and the penetration of reinforcing steel bars cannot be influenced.
In one embodiment of the present disclosure, one side of the blocking member 7 may be embedded in the first vane 1 to be connected with the first reinforcement assembly provided in the first vane 1. The other side of the blocking member 7 is embedded in the second blade 2 and connected to a second reinforcing bar assembly provided in the second blade 2. The stop member 7 is wrapped around the end of the connecting rebar assembly. For example, the blocking member 7 may be in the form of a fast and easy closing net, which is bound to one end of the reinforcement cage in advance, and one side of the fast and easy closing net and the reinforcement cage on the side are embedded in the concrete of the blade together.
In coupling assembling 6 including setting up the first reinforcing bar subassembly in first lamina 1, setting up the second reinforcing bar subassembly and the embodiment of connecting reinforcement subassembly in second lamina 2, the one end of shutoff connecting piece is connected with first reinforcing bar subassembly in stretching into first lamina 1, and the other end of shutoff connecting piece extends towards second lamina 2. In this embodiment, one end of the plugging connector may be connected to the reinforcing bar assembly of one of the side blades when the reinforcing bar assembly of the one of the side blades is disposed. The formed reinforcing steel bars are easy to manufacture in large batch by reinforcing steel bar processing equipment, the cost is reduced, and the binding workload of the reinforcing steel bars on a construction site is reduced.
In one embodiment of the present disclosure, the plugging connector may adopt a plurality of L-shaped steel bars arranged at intervals, one side of each L-shaped steel bar is embedded in the plugging main body 5c, and the other side of each L-shaped steel bar extends into one of the blades and is connected with the steel bar assembly in the blades. A plurality of L-shaped reinforcing bars are arranged at intervals along the edge of the open end portion 3, and each L-shaped reinforcing bar needs to be bound separately during production. Or as shown in fig. 3, the plugging connecting piece may be an L-shaped steel mesh, one side of the L-shaped steel mesh is embedded in the plugging main body 5c, and the other side of the L-shaped steel mesh extends into one of the blades and is connected with the steel bar assembly in the blade. The L-shaped reinforcing steel mesh sheet comprises a plurality of L-shaped longitudinal ribs 5a1 arranged at intervals and a plurality of transverse ribs 5a2 arranged at intervals, wherein the transverse ribs 5a2 are vertically and alternately connected with the side edges of the L-shaped longitudinal ribs 5a1, preferably, the transverse ribs 5a2 and the L-shaped longitudinal ribs 5a1 are vertically and alternately connected with one side edge embedded in the plugging main body 5 c. Or the plugging connecting piece can also adopt L-shaped steel plate sheets, one side plate of the L-shaped steel plate sheets is embedded in the plugging main body 5c, and the other side plate of the L-shaped steel plate sheets extends into one of the blade plates and is connected with the steel bar assembly in the blade plate.
In one embodiment of the present disclosure, the occlusion plate 5 may further comprise an anchor member, one end of which is connected to the occlusion connection member and the other end of which protrudes into the cavity 4. In one embodiment, the anchoring member may be an anchoring bar 5b, and one end of the anchoring bar 5b may be connected to the blocking bar 5a and the other end extends into the cavity 4 between the first blade 1 and the second blade 2. The anchor bar 5b is partially embedded in the plugging body 5c and partially embedded in the post-cast concrete, and the anchor bar 5b serves to connect the plugging body 5c with the post-cast concrete. The embodiment of the present disclosure is described in the form that the anchoring member is the anchoring bar 5b, but the anchoring member is not limited to the form that the anchoring bar is the anchoring bar, and other members having the same function may be used.
Optionally, the anchoring member may adopt a plurality of U-shaped reinforcing bars arranged at intervals, the closed ends of the U-shaped reinforcing bars are embedded in the plugging main body 5c and connected with the portion of the plugging connecting member embedded in the plugging main body 5c, and the open ends of the U-shaped reinforcing bars extend into the cavity 4 and are connected with the concrete poured in the cavity 4. As shown in fig. 4, which is a schematic structural diagram of an exemplary embodiment of the plugging connector and the anchoring member in the prefabricated member of the laminated wall of the present disclosure, in an embodiment where the plugging connector employs an L-shaped steel mesh, U-shaped steel bars are connected to the L-shaped steel mesh, and a plurality of U-shaped steel bars and a plurality of L-shaped longitudinal bars 5a1 are disposed at intervals. Namely, a U-shaped steel bar is arranged between two adjacent L-shaped longitudinal bars 5a1, and an L-shaped longitudinal bar 5a1 is arranged between two adjacent U-shaped steel bars.
In one embodiment of the present disclosure, the first blade 1 and the second blade 2 are formed in the first section 1a and the second section 2a formed in the open end 3, and the first section 1a protrudes by a length greater than the second section 2 a. The occluding body 5c covers the second cross section 2a and is disposed to abut the inside of the first cross section 1 a. The outer end face of the plugging plate 5 is arranged along the inner side of the first section 1a, and the inner end face of the plugging plate 5 is flush with the outer wall face of the second blade 2.
In current window opening block structure, still adopt the mode of drilling nailing to fix when installing window frame 8, probably have great gap between the hole block structure of window frame 8 and coincide wall prefab, easily arouse house quality problems such as ventilative hourglass water. Optionally, a side of the blocking body 5c facing away from the cavity 4 of the present disclosure is provided with a tongue and groove 51, and the tongue and groove 51 is used for mounting the frame-like member. The tongue-and-groove 51 may be formed by providing a structure having the same shape as the tongue-and-groove 51 on a template for casting the plugging plate 5, and forming the structure of the tongue-and-groove 51 at the same time as casting the plugging plate 5. The open end 3 is, for example, a window opening 3a for installing a window frame 8 and a window 9. The tongue-and-groove 51 is arranged on the side, exposed outside, of the plugging main body 5c, the tongue-and-groove 51 is an embedded groove arranged on the surface of the plugging main body 5c, the window frame 8 is embedded into the tongue-and-groove 51 and is connected with the plugging main body 5c in a sealing mode, and the window 9 is installed in the window frame 8. The window frame 8 and the window 9 can be well installed in a factory, field installation is omitted, labor is reduced, and material waste and field pollution are reduced.
According to the prefabricated member for the superposed wall, the plugging plate is arranged at the open end, the plugging connecting piece of the plugging plate is connected with the first blade plate and/or the second blade plate, the cavity at the open end is plugged by the plugging main body, the plugging plate can be directly poured after the first blade plate and the second blade plate are manufactured to form the plugging plate, a side template used on site is replaced, the operation amount and the construction process of the site template are reduced, the construction speed is accelerated, and the prefabricated member meets the requirements of industrialized design and construction of assembly and standardization on the building. And the plugging plate is produced integrally in a factory along with the cavity component, the integrity is good, and the airtightness between the components is good.
The method of producing the laminated wall preform is explained below. The production method of the laminated wall prefabricated member comprises the following steps:
when manufacturing the first side vane with the open end portion 3, the blocking member 7 may be connected to the end of the connecting member 6 located at the open end portion 3 in advance, so that the blocking member 7 covers the end of the connecting member 6 located at the open end portion 3. For example, a quick-release net cover may be attached to the end of the reinforcement cage at the open end 3.
Placing the connecting assembly 6 with the blocking piece 7 in a side die on a first die table, and enabling the blocking piece 7 to correspond to the position of the hole side die;
pouring concrete into the side mould on the first mould platform to form a first side blade plate with an open end part 3;
arranging a plugging connecting piece and an anchoring piece at the open end part 3 to connect the plugging connecting piece with the connecting component 6; the anchor is connected to the blocking connection, one end of the anchor extending through the blocking element 7 into the cavity 4. The attachment may be by banding or welding.
And arranging a side die on the second die table, wherein the side die on the second die table comprises a template for pouring to form the plugging main body 5 c. The form encloses an inner space having the same shape as the plugging body 5c, for example, including a tongue and groove 51. For example, the inner formwork, the outer formwork, the second section 2a of the second blade 2, the blocking member 7, and the inner side surface of the first blade 2 together form a casting space of the blocking body 5c, and part of the blocking connecting member and part of the anchoring member are located in the enclosed casting space.
Pouring concrete into the side die on the second die table to form a second side blade plate with an open end part 3, and pressing a connecting assembly 6 and a plugging connecting piece which are attached to the first side blade plate into the second side blade plate to a preset depth;
and pouring plugging materials into the side die on the second die table to form the plugging plate 5.
Optionally, referring to fig. 5 to 16, which are schematic diagrams of different stages of a production process of a laminated wall prefabricated member according to the present disclosure, a preferred embodiment is specifically described, in which the open end portion 3 is a window opening 3a, the connecting reinforcement assembly includes a reinforcement cage, the plugging connecting member is an L-shaped reinforcement mesh, and one side edge of the L-shaped reinforcement mesh is embedded in the first leaf plate and connected to the reinforcement cage in the first leaf plate. The first section 1a extends over a greater length than the second section 2 a. The barrier 7 is made of a fast and easy closing net. The anchoring part adopts a U-shaped steel bar, the closed end of the U-shaped steel bar is connected with one side edge of the L-shaped steel bar net piece positioned outside the first blade plate, and the open end of the U-shaped steel bar penetrates through the fast and easy closing net to extend into the cavity 4. The plugging body 5c is formed by pouring concrete. Wherein, the second blade plate 2 of the superposed wall is defined as an A-surface precast slab, and the first blade plate 1 is defined as a B-surface precast slab; accordingly, the mold station for producing the A-side precast slab is referred to as an A-mold station 20, and the mold station for producing the B-side precast slab is referred to as a B-mold station 21. The manufacturing process of the disclosed laminated wall prefabricated member comprises the following steps:
1. referring to fig. 5, side dies for casting the second blade 2 are arranged on the a-die table 20, and include a peripheral side die 23 (for forming the outer contour of the entire second blade) and a hole side die 24 (for forming the window hole 3a on the second blade).
2. Referring to fig. 6, a fast and easy closing net is wrapped and connected in advance at one end of the reinforcement cage corresponding to the hole side die 24, and the reinforcement cage wrapped and connected with the fast and easy closing net is placed in the side die of the a die table 20, so that the fast and easy closing net corresponds to the hole side die 24. A spacer may be added to the bottom of the reinforcement cage to control the depth to which one side of the reinforcement cage is embedded within the second flight 2.
3. Referring to fig. 7, concrete is cast into the side molds on the a-mold table 20 to a set height to form the second blade 2.
4. Referring to fig. 8, after entering the cellar, maintaining and forming, the side mold on the mold A table 20 is removed; the L-shaped reinforcing mesh is installed at the window opening 3a, one side edge of the L-shaped reinforcing mesh is connected with one side, located in the first blade plate, of the reinforcing cage, the end, extending out of the reinforcing cage, of the other side edge of the L-shaped reinforcing mesh extends towards the second blade plate and is located in the window opening 3a surrounded by the second section 2 a.
5. Referring to fig. 9, a U-shaped steel bar is installed at the window opening 3a, the closed end of the U-shaped steel bar is connected to the side of the L-shaped steel bar net piece extending toward the second blade, and the open end of the U-shaped steel bar penetrates through the fast and easy closing net and extends into the cavity.
6. Referring to fig. 10, the prefabricated second blade plate 2 is fixed to the mold a stage 20, and may be fixed by a clamp 25, and the whole is turned 180 ° and positioned right above the mold B stage 21.
7. Referring to fig. 11, mold a station 20 is now on top and mold B station 21 is now on bottom. On the B-die table 21, a side die for casting the first blade plate 1 is arranged, and the side die comprises a peripheral side die 23 (for forming the outer contour of the whole first blade plate 1) and an integral die of a hole side die 24 and a combined die 26, and the integral die is used for forming the window hole 3a on the first blade plate and blocking the main body 5 c. The mold in an integrated form is adopted, so that the mold is good in integrity and convenient to construct.
8. Referring to fig. 12, concrete is poured into the side molds on the B-mold table 21 to a set height to form the first vane plates 1. Before the concrete has not set, the corresponding a-die table 20 in the upper position is pressed down together with the reinforcement cage and the L-shaped reinforcement mesh sheet attached to the second blade 2.
9. Referring to fig. 13, the a-die table 20 and the cage and the L-shaped mesh reinforcement attached to the second louver 2 are pressed into the first louver 1 on the B-die table 21 to a predetermined depth.
10. Referring to figure 14, the jig 25 is dismantled and the a-die table 20 is removed from the second blade 2.
11. Referring to fig. 15, concrete is poured into the integral mold of the opening side mold 24 and the combined mold 26 on the B-mold table 21.
12. Referring to fig. 16, after entering the cellar for secondary curing, the die on the die table 21B is removed, and a prefabricated member of the laminated wall with a plugging plate is formed.
In the description herein, reference to the description of the terms "one embodiment/mode," "some embodiments/modes," "example," "specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment/mode or example is included in at least one embodiment/mode or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to be the same embodiment/mode or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments/modes or examples. Furthermore, the various embodiments/aspects or examples and features of the various embodiments/aspects or examples described in this specification can be combined and combined by one skilled in the art without conflicting therewith.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
It will be understood by those skilled in the art that the foregoing embodiments are merely for clarity of illustration of the disclosure and are not intended to limit the scope of the disclosure. Other variations or modifications may occur to those skilled in the art, based on the foregoing disclosure, and are still within the scope of the present disclosure.

Claims (10)

1. A laminated wall preform, comprising:
a first leaf and a second leaf formed of concrete; the first blade plate and the second blade plate are arranged at intervals, and a cavity is formed between the first blade plate and the second blade plate; the cavity is used for casting concrete in situ;
a connection assembly connecting the first and second blades;
open ends formed on the first and second blades; the first and second blades forming first and second cross-sections at the periphery of the open end, respectively;
a closure plate disposed at the open end; the plugging plate comprises a plugging connecting piece and a plugging main body; the plugging connecting piece connects the plugging main body with the first blade and/or the second blade; the closure body is for closing off the cavity at the open end; and
a blocking member disposed at the open end portion to isolate the closure panel from the cavity for preventing concrete poured into the closure panel from entering the cavity; the blocking member is connected with the connecting assembly.
2. A laminated wall preform according to claim 1 wherein the connector assembly comprises a first rebar assembly disposed within the first leaf, a second rebar assembly disposed within the second leaf, and a connector rebar assembly; the connecting steel bar assembly is respectively connected with the first steel bar assembly and the second steel bar assembly.
3. A laminated wall preform according to claim 2 wherein the blocking connector extends into the first leaf at one end to connect to the first rebar assembly and extends towards the second leaf at the other end.
4. A laminated wall preform according to claim 2 wherein one side of the blocking member is embedded in the first leaf and connected to the first rebar assembly; the other side of the blocking piece is embedded in the second blade plate and connected with the second steel bar assembly; the stop piece is coated at the end part of the connecting steel bar assembly.
5. A laminated wall preform according to claim 1 wherein the blocking connector is an L-shaped sheet of rebar mesh; the L-shaped reinforcing steel bar mesh comprises a plurality of L-shaped longitudinal bars arranged at intervals and a plurality of transverse bars arranged at intervals, and the transverse bars are vertically and alternately connected with the side edges of the L-shaped longitudinal bars.
6. A laminated wall preform according to claim 1 wherein the blocking connector is an L-shaped steel sheet.
7. A laminated wall preform according to claim 5 wherein the closure panel further comprises an anchor; one end of the anchoring piece is connected with the plugging connecting piece, and the other end of the anchoring piece extends into the cavity.
8. A laminated wall preform according to claim 7 wherein said anchor member comprises a plurality of spaced apart U-shaped reinforcing bars connected to said web of L-shaped reinforcing bars, the open ends of said U-shaped reinforcing bars extending into said cavity; and the plurality of U-shaped steel bars and the plurality of L-shaped longitudinal bars are arranged at intervals.
9. A laminated wall preform according to claim 3 wherein at said open end said first section extends a greater length than said second section; the plugging main body covers the second cross section and is arranged along the inner side of the first cross section.
10. A laminated wall preform according to any one of claims 1 to 9 wherein a side of the blocking body facing away from the cavity is provided with a rebate for mounting a frame-like member.
CN202020356751.8U 2020-03-19 2020-03-19 Superimposed wall prefabricated member Active CN211774854U (en)

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CN202020356751.8U CN211774854U (en) 2020-03-19 2020-03-19 Superimposed wall prefabricated member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020356751.8U CN211774854U (en) 2020-03-19 2020-03-19 Superimposed wall prefabricated member

Publications (1)

Publication Number Publication Date
CN211774854U true CN211774854U (en) 2020-10-27

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