CN211759066U - Ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid machining equipment - Google Patents
Ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid machining equipment Download PDFInfo
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- CN211759066U CN211759066U CN201921765096.5U CN201921765096U CN211759066U CN 211759066 U CN211759066 U CN 211759066U CN 201921765096 U CN201921765096 U CN 201921765096U CN 211759066 U CN211759066 U CN 211759066U
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Abstract
The utility model discloses a quick processing equipment of ultra-precision long-life LED down lamp and full-automatic LED down lamp relates to the LED field. The structure of the utility model comprises a box body arranged in the middle of the whole device, two sides of the top of the box body are respectively connected with a side plate, and a top plate is arranged between the two side plates; the electronic component mounting device is arranged on the left side of the bottom of the top plate and is responsible for mounting electronic components on the PCB; the soldering iron telescopic cylinder is arranged at the bottom of the top plate and is responsible for controlling a soldering iron to solder the PCB; the screw mounting cylinder is arranged at the bottom of the top plate and is responsible for fixing the PCB and the rear cover; the front gland mounting cylinder is arranged at the bottom of the top plate and is responsible for mounting the rear cover and the front gland; the working platform is arranged at the top of the box body and is responsible for providing a processing area of the LED down lamp. The utility model discloses a power electrical equipment realizes LED down lamp processing full automatization. The utility model discloses improve the flatiron structure, make the welding accurate, guarantee off-the-shelf quality.
Description
Technical Field
The invention relates to the field of LEDs, in particular to an ultra-precise long-life LED down lamp and full-automatic rapid processing equipment for the LED down lamp.
Background
The LED down lamp is a product improved and developed on the basis of the traditional down lamp by applying a novel LED lighting source, and has the advantages of energy conservation, low carbon, long service life, good color rendering property and high response speed compared with the traditional down lamp. The LED down lamp of prior art has the space of progress anyhow, and prior art LED down lamp processing equipment is automatic relatively poor performance in addition. The LED down lamp PCB welding mechanical structure in the prior art adopts the traditional welding method, and the tin bar and the soldering iron cannot be well controlled to influence the quality of finished products.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that it is relatively poor to overcome prior art automation nature performance, and its mechanical welding part mechanical structure influences the finished product quality.
In order to solve the technical problems, the invention provides an ultra-precise long-life LED down lamp and full-automatic rapid processing equipment for the LED down lamp, which comprises,
the box body is arranged in the middle of the whole equipment, two sides of the upper part of the box body are respectively connected with a side plate, two sides of the lower part of the box body are respectively connected with a fixed support, the left side of the box body is connected with a PCB (printed circuit board) conveyor belt, the top ends of the two side plates are connected through a top plate, and the box body bears parts for accommodating the whole equipment structure;
the electronic component mounting device is arranged between the left top plate and the box body and is connected to the top plate so as to mount electronic components on the PCB;
the soldering iron telescopic cylinder is arranged on the right side of the electronic element mounting device, the top of the soldering iron telescopic cylinder is fixed on the top plate, the bottom of the soldering iron telescopic cylinder is connected with a soldering iron, and the soldering iron telescopic cylinder moves the soldering iron to solder the electronic element;
the screw mounting cylinder is close to the right side of the soldering iron telescopic cylinder, the upper part of the screw mounting cylinder is connected to the top plate, and the screw mounting cylinder is used for fixing the PCB and the rear cover by screws;
the front gland mounting cylinder is close to the right side of the screw mounting cylinder, the front gland mounting cylinder is fixed on the top plate, and the front gland mounting cylinder fixes the front gland and the rear cover together;
the working platform is arranged in a cavity defined by the top plate and the side plates at the two sides and connected to the top of the box body so as to provide a processing area of the LED down lamp;
the control panel is arranged on the right side plate and is connected with a driving motor and an air cylinder of the whole device so as to control the device to complete full-automatic processing;
a soldering iron connected to the bottom of a soldering iron telescopic cylinder, the soldering iron comprises,
the soldering iron compression cylinder is arranged at the top of the soldering iron, the lower end of the soldering iron compression cylinder is connected with a spring, and the soldering iron compression cylinder extrudes air in the soldering tin containing cavity so as to extrude soldering tin into the conical hole;
the vent hole is arranged in a small hole of the heat insulation shell close to the side wall of the spring, and the vent hole is used for ventilating the soldering tin cavity when the soldering iron compression cylinder is stretched, so that the same amount of soldering tin is extruded every time;
the soldering tin cavity wall is arranged at the lower side of the soldering iron compression cylinder and used for protecting and heating tin in the soldering tin cavity so as to melt the tin;
the stainless steel welding head is connected to the bottom side of the soldering tin containing cavity wall, and the soldering tin position is limited by the stainless steel welding head, so that soldering tin is easy to fall off.
As a further aspect of the present invention: the working platform comprises a PCB lifting cylinder, the PCB lifting cylinder is arranged right below the electronic component mounting device, and the PCB on the PCB conveying belt is conveyed to the working platform by the PCB lifting cylinder; the welding platform is arranged right below the soldering iron telescopic cylinder so as to display the PCB; the rear cover conveying belt is arranged right below the screw mounting cylinder so as to convey the rear cover to the working platform; the finished product conveyor belt is arranged right below the front gland mounting cylinder so as to convey the finished product out of the working platform; the front gland conveying belt is arranged on the right side of the finished product conveying belt and is used for conveying a front gland to the working platform; the mechanical claws are arranged in the middle and right areas of the working platform to assist in conveying the raw materials; rotatory telescopic link, rotatory telescopic link have rotatory extending structure, rotatory telescopic link sets up between back lid conveyer belt and finished product conveyer belt to the back lid that will fix the good PCB board shifts to the finished product conveyer belt and carries out installation on next step.
As a further aspect of the present invention: the electronic component mounting device comprises an electronic component cylinder moving track, wherein the electronic component cylinder moving track is arranged in a groove at the lower part of a top plate, so that the electronic component cylinder can horizontally move back and forth; the electronic component cylinder is connected below the electronic component cylinder moving track, and the bottom of the electronic component cylinder is connected with an electronic component mechanical claw so as to move the electronic component to a corresponding position of the PCB; the electronic component box is arranged on the working platform behind the PCB lifting cylinder to display different electronic components and facilitate taking and use of the electronic component cylinder.
As a further aspect of the present invention: the screw mounting cylinder is provided with a sliding track at the bottom of the top plate, and can horizontally move front and back and left and right so as to be convenient for taking screws in the screw box and connecting the screws on the rear cover and the PCB.
As a further aspect of the present invention: the mechanical claw comprises a first mechanical claw, the first instrument claw is in a rectangular thin plate shape, two mechanical claws are arranged on two sides of the first mechanical claw respectively, and the first mechanical claw is arranged on a working platform between a PCB lifting cylinder and a welding platform so as to turn over and transfer a PCB provided with electronic elements and facilitate welding from the bottom; the second mechanical claw is arranged between the welding platform and the rear cover conveyor belt so as to transfer the turnover surface of the welded PCB to the middle of the rear cover, so that the PCB and the rear cover can be conveniently fixed; no. three gripper, No. three gripper are the arm form, No. three gripper sets up on the right side curb plate to remove the preceding gland on the preceding gland conveyer belt and install the back lid of PCB board directly over, with the fixed mounting of supplementary preceding gland and back lid.
As a further aspect of the present invention: the central axis of the stainless steel welding head is provided with a conical hole, and the horizontal diameter of the conical hole is the same as the diameter of a tin plate on a PCB so as to limit the flowing position of the molten soldering tin.
As a further aspect of the present invention: the wall of the soldering tin containing cavity is provided with two layers, wherein the inner layer is a heating layer for heating tin in the soldering tin containing cavity to melt the tin; the outer layer is a heat insulation shell to protect the internal structure of the soldering iron and prevent scalding.
As a further aspect of the present invention: the tail end of the finished product conveyor belt can be connected with the conveyor belt of the LED down lamp quality detection equipment, so that the purpose that a plurality of devices form the same production line is achieved.
As a further aspect of the present invention: the bottom of the fixed support is provided with anti-slip lines to prevent the equipment from moving due to vibration during working.
The invention has the beneficial effects that:
(1) the utility model adopts the power electrical equipment, and operates the control panel to drive the driving motor and the cylinder during working; the PCB is conveyed to a PCB lifting cylinder through a PCB conveyor belt, and the PCB is conveyed to a working platform by the PCB lifting cylinder; the electronic component mounting device takes the corresponding electronic component from the electronic component box and mounts the electronic component on the PCB; the first mechanical claw grabs the edge of the PCB and turns over to transfer the PCB to a welding platform; the soldering iron telescopic cylinder extends, the soldering iron moves downwards, the soldering iron compresses the cylinder to compress, and soldering tin is extruded to the PCB plate opposite to the tin plate; the second mechanical claw grabs the welded PCB to be right above the rear cover on the rear cover conveyor belt; the screw mounting cylinder takes a screw in the screw box to be right above the PCB, and the rear cover and the PCB are screwed tightly; the rotating telescopic rod rotatably frames the extension of the rear cover, the rods on two sides of the rotating telescopic rod contract, and the rear cover is conveyed to a finished product conveying belt; the third mechanical claw transfers the front gland on the front gland conveyor belt to the front gland of the finished product front gland so as to be fixedly connected with the PCB; the front gland mounting cylinder extends to press the front gland so as to fix the front gland and the rear gland; the finished product is conveyed out of the working platform by the finished product conveyor belt. The utility model discloses a plurality of power electrical equipment to reach the effect of full automated production LED down lamp, use manpower sparingly.
(2) The utility model improves the soldering iron structure, the heating layer melts the tin in the soldering tin cavity, and when in use, the conical hole is aligned with the tin plate on the PCB; the soldering iron compression cylinder compresses, the spring compresses, and when the compression position of the soldering iron compression cylinder is beyond the vent hole, the soldering iron compression cylinder extrudes the cavity in the soldering tin cavity and extrudes the soldering tin into the stainless steel welding head; the soldering tin falls off from the stainless steel welding head and covers the tin plate limited by the conical hole; the soldering iron telescopic cylinder moves upwards, the stainless steel welding head leaves the tin plate, and the soldering iron compression cylinder contracts, so that the cavity in the soldering tin containing cavity is compressed, and the soldering tin is compressed upwards; after the soldering iron compression cylinder is submerged in the vent hole, the soldering tin falls to the bottom of the soldering tin containing cavity, and the next soldering is facilitated. The utility model discloses improve the flatiron structure, make the welding more accurate, it is practical more convenient, guaranteed off-the-shelf quality.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a top view of the work platform;
FIG. 3 is a view of a soldering iron;
fig. 4 is a structural view of the electronic component mounting apparatus.
Wherein: the soldering iron comprises a control panel 1, a soldering iron telescopic cylinder 2, a soldering iron 3, a soldering iron compression cylinder 31, a spring 32, an air vent 33, a heating layer 34, a soldering tin containing cavity 35, a heat insulation shell 36, a stainless steel soldering head 37, a tapered hole 38, a second mechanical claw 4, a screw mounting cylinder 5, a screw box 51, a screw 6, a front gland mounting cylinder 7, an electronic component mounting device 8, an electronic component cylinder moving rail 81, an electronic component cylinder 82, an electronic component mechanical claw 83, an electronic component box 84, a side plate 9, a third mechanical claw 10, a front gland 11, a front gland conveyor belt 12, a box body 13, a finished product conveyor belt 14, a rotary telescopic rod 15, a rear cap conveyor belt 16, a rear cap 17, a welding platform 18, a fixing support 19, a PCB lifting cylinder 20, a PCB conveyor belt 21, a PCB 22, a first mechanical claw 23, a top plate 24, a finished product 25 and a working platform 26.
Detailed Description
The structure of the ultra-precise long-life LED tube lamp and the full-automatic rapid processing equipment for the LED tube lamp provided by the embodiment is shown in figures 1-4, and comprises,
the box body 13 is arranged in the middle of the whole equipment, two sides of the upper part of the box body 13 are respectively connected with a side plate 9, two sides of the lower part of the box body 13 are respectively connected with a fixed bracket 19, the left side of the box body 13 is connected with a PCB conveyor belt 21, the top ends of the two side plates 9 are connected through a top plate 24, and the box body 13 bears parts for accommodating the whole equipment structure;
an electronic component mounting device 8, the electronic component mounting device 8 being disposed between the left top plate 24 and the case 13, the electronic component mounting device 8 being connected to the top plate 24 to mount an electronic component on the PCB 22;
the soldering iron mounting device comprises a soldering iron telescopic cylinder 2, the soldering iron telescopic cylinder 2 is arranged on the right side of an electronic element mounting device 8, the top of the soldering iron telescopic cylinder 2 is fixed on a top plate 24, the bottom of the soldering iron telescopic cylinder 2 is connected with a soldering iron 3, and the soldering iron telescopic cylinder 2 moves the soldering iron 3 to solder the electronic element;
the screw mounting cylinder 5 is closely adjacent to the right side of the soldering iron telescopic cylinder 2, the upper part of the screw mounting cylinder 5 is connected to the top plate 24, and the screw mounting cylinder 5 fixes the PCB 22 and the rear cover 17 by screws 6;
the front gland mounting cylinder 7 is tightly close to the right side of the screw mounting cylinder 5, the front gland mounting cylinder 7 is fixed on the top plate 24, and the front gland mounting cylinder 7 fixes the front gland 11 and the rear cover 17 together;
the working platform 26 is arranged in a cavity formed by the top plate 24 and the side plates 9 on the two sides in an enclosing mode, and the working platform 26 is connected to the top of the box body 13 to provide a processing area of the LED down lamp;
the control panel 1 is arranged on the right side plate 9, and the control panel 1 is connected with a driving motor and an air cylinder of the whole equipment so as to control the equipment to complete full-automatic processing;
a soldering iron 3, wherein the soldering iron 3 is connected to the bottom of a soldering iron telescopic cylinder 2, the soldering iron 3 comprises,
the soldering iron comprises a soldering iron compression cylinder 31, the soldering iron compression cylinder 31 is arranged at the top of a soldering iron 3, the lower end of the soldering iron compression cylinder 31 is connected with a spring 32, and the soldering iron compression cylinder 31 extrudes air in a soldering tin containing cavity 35 so as to extrude soldering tin into a tapered hole 38;
a vent hole 33, the vent hole 33 is arranged in a small hole of the heat insulation shell 36 which is close to the side wall of the spring 32, the vent hole 33 vents to the solder containing cavity 35 when the soldering iron compression cylinder 31 is stretched, so that the same amount of solder is extruded each time;
the soldering tin cavity wall is arranged at the lower side of the soldering iron compression cylinder 31 and protects and heats tin in the soldering tin cavity 35 to be molten;
the stainless steel welding head 37 is characterized in that a through hole is formed in the central axis of the stainless steel welding head 37, the stainless steel welding head 37 is connected to the bottom side of the soldering tin containing cavity wall, and the soldering tin position is limited by the stainless steel welding head 37, so that soldering tin is easy to fall off.
The working platform 26 comprises a PCB lifting cylinder 20, the PCB lifting cylinder 20 is arranged right below the electronic component mounting device 8, and the PCB lifting cylinder 20 conveys the PCB 22 on the PCB conveyor belt 21 to the working platform 26; the welding platform 18, the welding platform 18 is arranged right below the flexible air cylinder 2 of the soldering iron, in order to display the PCB board 22; a rear cover conveyor 16, the rear cover conveyor 16 being disposed right below the screw mounting cylinder 5 to convey the rear cover 17 to the work platform 26; a finished product conveyor 14, the finished product conveyor 14 being disposed directly below the front gland mounting cylinder 7 to convey the finished product 25 out of the work platform 26; a front gland conveyor belt 12, the front gland conveyor belt 12 is arranged at the right side of the finished product conveyor belt 14 to convey the front gland 11 to the working platform 26; mechanical claws arranged in the middle and right regions of the work platform 26 to assist in the transport of the raw material; the rotary telescopic rod 15 is provided with a rotary telescopic structure, the rotary telescopic rod 15 is arranged between the rear cover conveyor belt 16 and the finished product conveyor belt 14, and the rear cover 17 with the fixed PCB 22 is transferred to the finished product conveyor belt 14 to be installed on the next step.
The electronic component mounting device 8 comprises an electronic component cylinder moving rail 81, wherein the electronic component cylinder moving rail 81 is arranged in a groove at the lower part of the top plate 24, so that an electronic component cylinder 82 can horizontally move back and forth; an electronic component cylinder 82, wherein the electronic component cylinder 82 is connected below the electronic component cylinder moving track 81, and the bottom of the electronic component cylinder 82 is connected with an electronic component mechanical claw 83 so as to move the electronic component to a corresponding position of the PCB 22; and the electronic component box 84, the electronic component box 84 is arranged on the working platform 26 behind the PCB board lifting cylinder 20 to display different electronic components, so that the electronic component cylinder 82 can be taken out and used conveniently.
The screw mounting cylinder 5 has a sliding rail at the bottom of the top plate 24, and can horizontally move back and forth and left and right to facilitate the taking of the screws 6 in the screw box 51, and is connected to the rear cover 17 and the PCB 22.
The mechanical claws comprise a first mechanical claw 23, the first mechanical claw 23 is in a rectangular thin plate shape, two mechanical claws are respectively arranged on two sides of the first mechanical claw 23, and the first mechanical claw 23 is arranged on a working platform 26 between the PCB lifting cylinder 20 and the welding platform 18 so as to turn over and transfer the PCB 22 on which the electronic components are installed, and the welding is convenient from the bottom; the second mechanical claw 4 is arranged between the welding platform 18 and the rear cover conveyor belt 16, so that the welded PCB 22 is turned over and transferred to the middle of the rear cover 17, and the PCB 22 and the rear cover 17 are conveniently fixed; no. three gripper 10, No. three gripper 10 are the arm form, No. three gripper 10 sets up on right side curb plate 9 to move preceding gland 11 on the preceding gland conveyer belt 12 to and install PCB board 22 back lid 17 directly over, with supplementary preceding gland 11 and the fixed mounting of back lid 17.
The stainless steel soldering tip 37 has a tapered hole 38 at a central axis, and the tapered hole 38 has a horizontal diameter equal to the diameter of the solder pad on the PCB 22 to define a flow position of the molten solder.
The wall of the soldering tin containing cavity is provided with two layers, wherein the inner layer is a heating layer 34 for heating tin in the soldering tin containing cavity 35 to melt the tin; the outer layer is a heat insulating outer shell 36 to protect the internal structure of soldering iron 3 and prevent scalding.
The tail end of the finished product conveyor belt 14 can be connected with a conveyor belt of LED down lamp quality detection equipment, so that the purpose that multiple devices form the same production line is achieved.
The bottom of the fixed bracket 19 is provided with anti-skid lines to prevent the equipment from moving due to vibration during working.
The utility model discloses a theory of operation: when the electric vehicle works, the control panel is operated to drive the driving motor and the air cylinder of the utility model; the PCB is conveyed to a PCB lifting cylinder through a PCB conveyor belt, and the PCB is conveyed to a working platform by the PCB lifting cylinder; the electronic component mounting device takes the corresponding electronic component from the electronic component box and mounts the electronic component on the PCB; the first mechanical claw grabs the edge of the PCB and turns over to transfer the PCB to a welding platform; the soldering iron telescopic cylinder extends, the soldering iron moves downwards, the soldering iron compresses the cylinder to compress, and soldering tin is extruded to the PCB plate opposite to the tin plate; the second mechanical claw grabs the welded PCB to be right above the rear cover on the rear cover conveyor belt; the screw mounting cylinder takes a screw in the screw box to be right above the PCB, and the rear cover and the PCB are screwed tightly; the rotating telescopic rod rotatably frames the extension of the rear cover, the rods on two sides of the rotating telescopic rod contract, and the rear cover is conveyed to a finished product conveying belt; the third mechanical claw transfers the front gland on the front gland conveyor belt to the front gland of the finished product front gland so as to be fixedly connected with the PCB; the front gland mounting cylinder extends to press the front gland so as to fix the front gland and the rear gland; the finished product is conveyed out of the working platform by the finished product conveyor belt. The utility model discloses a plurality of power electrical equipment to reach the effect of full automated production LED down lamp, use manpower sparingly.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. An ultra-precise long-life LED down lamp and a full-automatic rapid processing device of the LED down lamp are characterized by comprising,
the box body (13) is arranged in the middle of the whole equipment, two sides of the upper part of the box body (13) are respectively connected with a side plate (9), two sides of the lower part of the box body are respectively connected with a fixed support (19), the left side of the box body (13) is connected with a PCB (printed circuit board) conveyor belt (21), the top ends of the two side plates (9) are connected through a top plate (24), and the box body (13) bears parts for containing the whole equipment structure;
an electronic component mounting device (8), the electronic component mounting device (8) being disposed between the left side top plate (24) and the case (13), the electronic component mounting device (8) being connected to the top plate (24) to mount the electronic component on the PCB board (22);
the soldering iron mounting device comprises a soldering iron telescopic cylinder (2), wherein the soldering iron telescopic cylinder (2) is arranged on the right side of an electronic element mounting device (8), the top of the soldering iron telescopic cylinder (2) is fixed on a top plate (24), the bottom of the soldering iron telescopic cylinder is connected with a soldering iron (3), and the soldering iron telescopic cylinder (2) moves the soldering iron (3) to solder the electronic element;
the screw mounting cylinder (5), the screw mounting cylinder (5) is close to the right side of the soldering iron telescopic cylinder (2), the upper part of the screw mounting cylinder (5) is connected to the top plate (24), and the screw mounting cylinder (5) is used for fixing the PCB (22) and the rear cover (17) by screws (6);
the screw nail tightening mechanism comprises a front gland mounting cylinder (7), wherein the front gland mounting cylinder (7) is close to the right side of a screw nail mounting cylinder (5), the front gland mounting cylinder (7) is fixed on a top plate (24), and the front gland mounting cylinder (7) fixes a front gland (11) and a rear cover (17) together;
the working platform (26) is arranged in a cavity defined by the top plate (24) and the side plates (9) on the two sides, and the working platform (26) is connected to the top of the box body (13) to provide a processing area of the LED down lamp;
the control panel (1) is arranged on the right side plate (9), and the control panel (1) is connected with a driving motor and a cylinder of the whole equipment so as to control the equipment to complete full-automatic processing;
a soldering iron (3), the soldering iron (3) is connected with the bottom of the soldering iron telescopic cylinder (2), the soldering iron (3) comprises,
the soldering iron comprises a soldering iron compression cylinder (31), the soldering iron compression cylinder (31) is arranged at the top of a soldering iron (3), the lower end of the soldering iron compression cylinder (31) is connected with a spring (32), and the soldering iron compression cylinder (31) extrudes air in a soldering tin containing cavity (35) so as to extrude soldering tin into a conical hole (38);
the vent hole (33), the vent hole (33) is set up in the aperture of the close heat insulation outer cover (36) of sidewall of the spring (32), the said vent hole (33) ventilates to the soldering tin and holds the cavity (35) when the flatiron compresses the cylinder (31) and stretches, make it extrude the same amount of soldering tin each time;
the soldering tin cavity wall is arranged at the lower side of the soldering iron compression cylinder (31), and protects and heats tin in the soldering tin cavity (35) to be melted;
the stainless steel welding head (37) is provided with a through hole at the central axis part of the stainless steel welding head (37), the stainless steel welding head (37) is connected to the bottom side of the soldering tin containing cavity wall, and the soldering tin position is limited by the stainless steel welding head (37), so that the soldering tin is easy to fall off.
2. The ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid processing equipment according to claim 1 are characterized in that: the working platform (26) comprises a PCB lifting cylinder (20), the PCB lifting cylinder (20) is arranged right below the electronic component mounting device (8), and the PCB lifting cylinder (20) conveys the PCB (22) on the PCB conveyor belt (21) to the working platform (26); the welding platform (18), the welding platform (18) is arranged right below the soldering iron telescopic cylinder (2) to display the PCB (22); a rear cover conveyor (16), the rear cover conveyor (16) being disposed directly below the screw mounting cylinder (5) to convey the rear cover (17) to the work platform (26); the finished product conveyor belt (14), the finished product conveyor belt (14) is arranged right below the front gland mounting cylinder (7) so as to convey the finished product (25) out of the working platform (26); the front gland conveyor belt (12), the front gland conveyor belt (12) is arranged on the right side of the finished product conveyor belt (14) to convey the front gland (11) to the working platform (26); mechanical claws arranged in the middle and right areas of the working platform (26) to assist in the transportation of the raw materials; rotatory telescopic link (15), rotatory telescopic link (15) have rotatory extending structure, rotatory telescopic link (15) set up between lid conveyer belt (16) and finished product conveyer belt (14) after to the lid (17) that will fix good PCB board (22) transfer to finished product conveyer belt (14) on carry out installation next step.
3. The ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid processing equipment according to claim 1 are characterized in that: the electronic component mounting device (8) comprises an electronic component cylinder moving track (81), wherein the electronic component cylinder moving track (81) is arranged in a groove at the lower part of the top plate (24) to enable the electronic component cylinder (82) to horizontally move back and forth; the electronic component air cylinder (82), the electronic component air cylinder (82) is connected below the electronic component air cylinder moving track (81), and the bottom of the electronic component air cylinder (82) is connected with an electronic component mechanical claw (83) so as to move the electronic component to a corresponding position of the PCB (22); the electronic component box (84) is arranged on the working platform (26) behind the PCB lifting cylinder (20) so as to display different electronic components, and the electronic component cylinder (82) can be taken conveniently.
4. The ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid processing equipment according to claim 1 are characterized in that: the screw mounting cylinder (5) is provided with a sliding track at the bottom of the top plate (24) and can horizontally move front and back and left and right so as to be convenient for taking the screws (6) in the screw box (51) and connecting the screws on the rear cover (17) and the PCB (22).
5. The ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid processing equipment according to claim 2 are characterized in that: the mechanical claw comprises a first mechanical claw (23), wherein the first mechanical claw (23) is in a rectangular thin plate shape, two mechanical claws are respectively arranged on two sides of the first mechanical claw (23), and the first mechanical claw (23) is arranged on a working platform (26) between a PCB lifting cylinder (20) and a welding platform (18) so as to turn over and transfer a PCB (22) provided with electronic elements and facilitate welding from the bottom; the PCB welding machine comprises a second mechanical claw (4), a hole with the size of a PCB (22) is formed in the middle of the second mechanical claw (4), two mechanical claws are arranged on two sides of the second mechanical claw respectively, and the second mechanical claw (4) is arranged between a welding platform (18) and a rear cover conveyor belt (16) so as to transfer the turnover of the welded PCB (22) to the middle of a rear cover (17) and facilitate the fixation of the PCB (22) and the rear cover (17); no. three gripper (10), No. three gripper (10) are the arm form, No. three gripper (10) set up on right side curb plate (9) to preceding gland (11) on preceding gland conveyer belt (12) are removed and are installed rear cover (17) of PCB board (22) directly over, with the fixed mounting of supplementary preceding gland (11) and rear cover (17).
6. The ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid processing equipment according to claim 1 are characterized in that: the stainless steel soldering head (37) is provided with a conical hole (38) at the central axis part, and the horizontal diameter of the conical hole (38) is the same as that of a tin plate on the PCB (22) so as to limit the flowing position of the molten tin soldering.
7. The ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid processing equipment according to claim 1 are characterized in that: the wall of the soldering tin containing cavity is provided with two layers, wherein the inner layer is a heating layer (34) for heating tin in the soldering tin containing cavity (35) to melt the tin; the outer layer is a heat insulating shell (36) to protect the internal structure of the soldering iron (3) and prevent scalding.
8. The ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid processing equipment according to claim 2 are characterized in that: the tail end of the finished product conveyor belt (14) can be connected with a conveyor belt of LED down lamp quality detection equipment so as to achieve the purpose that a plurality of devices form the same production line.
9. The ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid processing equipment according to claim 1 are characterized in that: the bottom of the fixed support (19) is provided with anti-skid grains to prevent the equipment from moving due to vibration during working.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921765096.5U CN211759066U (en) | 2019-10-18 | 2019-10-18 | Ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid machining equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921765096.5U CN211759066U (en) | 2019-10-18 | 2019-10-18 | Ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid machining equipment |
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| CN211759066U true CN211759066U (en) | 2020-10-27 |
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| CN201921765096.5U Active CN211759066U (en) | 2019-10-18 | 2019-10-18 | Ultra-precise long-life LED down lamp and full-automatic LED down lamp rapid machining equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115592229A (en) * | 2022-08-29 | 2023-01-13 | 武汉毅丰隆电子科技有限公司（Cn） | Welding platform and welding method for electronic components |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115592229A (en) * | 2022-08-29 | 2023-01-13 | 武汉毅丰隆电子科技有限公司（Cn） | Welding platform and welding method for electronic components |
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