CN211756179U

CN211756179U - Automatic spraying equipment for charged roller and developing roller

Info

Publication number: CN211756179U
Application number: CN201922135501.1U
Authority: CN
Inventors: 陈健文; 罗丰; 羊辉
Original assignee: Guangdong Leptai New Material Technology Co ltd
Current assignee: Guangdong Leptai New Material Technology Co ltd
Priority date: 2019-12-03
Filing date: 2019-12-03
Publication date: 2020-10-27
Anticipated expiration: 2029-12-03

Abstract

The utility model discloses an electrified roller, developer roll automatic spraying equipment, including feed mechanism, spraying mechanism and unloading mechanism, spraying mechanism's feed inlet corresponds the cooperation with feed mechanism, and spraying mechanism's discharge gate corresponds the cooperation with unloading mechanism, is equipped with the spray assembly that can spray simultaneously to a plurality of electrified rollers, developer roll in the spraying mechanism for carry a plurality of electrified rollers, the developer roll of the needs spraying of feed mechanism transport and carry to unloading mechanism on. The utility model discloses a feed mechanism, spraying mechanism use with the cooperation of unloading mechanism, realize the automation process of material loading, spraying and unloading, have realized spraying when many live rollers, developer roll through the spraying subassembly simultaneously, have effectively solved the production efficiency that artifical single spraying produced low, the yield hangs down the scheduling problem, and the practicality is strong.

Description

Automatic spraying equipment for charged roller and developing roller

Technical Field

The utility model belongs to the technical field of the spraying device, concretely relates to electrified roller, developer roll automatic spraying equipment.

Background

A developing roller/charging roller (DR/PCR) used in a copying machine, a laser printer, etc. has a surface coated with a layer of conductive paint, which is required to be sprayed. In traditional spraying operation, production personnel sit before placing the equipment in the cascade cabinet, follow the developer roll of taking/electrified roller of special tray branch and go up unloading spraying operation, production efficiency is low to a repeated action of going round and beginning easily makes people mental tired, and attention is not concentrated, damages the product easily and leads to scrapping. Spraying operation can produce a large amount of waste gas, under the not good condition of exhaust-gas treatment, can fill whole cascade cabinet, causes very big threat to human health.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides an electrified roller, developer roll automatic spraying equipment uses through feed mechanism, spraying mechanism and unloading mechanism's cooperation, realizes the automation process of material loading, spraying and unloading, has effectively solved the production efficiency that artifical single spraying produced and has hanged down the scheduling problem of yield.

The utility model adopts the technical proposal that:

the utility model provides an electrified roller, developer roll automatic spraying equipment, includes feed mechanism, spraying mechanism and unloading mechanism, spraying mechanism's feed inlet with feed mechanism corresponds the cooperation, spraying mechanism's discharge gate with unloading mechanism corresponds the cooperation, be equipped with the spray assembly that can spray simultaneously a plurality of electrified rollers, developer roll in the spraying mechanism, be used for right a plurality of electrified rollers, the developer roll of the needs spraying that feed mechanism carried carries, and carry extremely on the unloading mechanism.

Preferably, still include tray and move the mechanism of carrying, tray move carry the mechanism set up in spraying mechanism one side, and both ends respectively with feed mechanism with unloading mechanism corresponds the intercommunication for carry can place the tray of electrified roller, developer roll.

Preferably, the spraying mechanism further comprises a water curtain cabinet, a chain and a positioning seat, the feeding mechanism and the discharging mechanism are respectively matched with the inlet and the outlet of the water curtain cabinet correspondingly, the chain is arranged in the water curtain cabinet and extends from the inlet to the outlet, and the positioning seat is arranged on the chain and used for bearing and conveying the charged roller and the developing roller.

Preferably, the spraying subassembly includes spray gun structure and revolution mechanic, revolution mechanic set up in the cascade cabinet for press from both sides tightly and rotate electrified roller, the developer roll that the positioning seat carried, the spray gun structure set up in revolution mechanic one side is used for right the last electrified roller of revolution mechanic, developer roll carry out the spraying.

Preferably, the feeding mechanism comprises a feeding slide rail, a feeding tray bearing piece and a feeding positioning mechanism, wherein the feeding tray bearing piece is arranged on the feeding slide rail in a sliding mode and used for bearing a tray for conveying feeding materials, the feeding slide rail is communicated with the tray transfer mechanism and used for carrying the tray after feeding to the tray transfer mechanism, and the feeding positioning mechanism is arranged on the feeding slide rail and used for fixing the feeding position of the tray after feeding.

Preferably, the feeding mechanism further comprises a feeding manipulator, the feeding manipulator is arranged on one side, close to the spraying mechanism, of the feeding mechanism and used for grabbing and carrying the charged roller and the developing roller on the loaded tray to the spraying mechanism.

Preferably, the unloading mechanism includes an unloading slide rail, an unloading tray bearing member and an unloading positioning mechanism, the unloading tray bearing member is slidably arranged on the unloading slide rail and used for bearing a tray for conveying unloading, the unloading slide rail is communicated with the tray transfer mechanism and used for conveying the tray above the tray transfer mechanism to the unloading slide rail 31, and the unloading positioning mechanism is arranged on the unloading slide rail and used for fixing the unloading position of the tray for unloading.

Preferably, the unloading mechanism still includes unloading manipulator, unloading manipulator set up in the unloading is close to one side of spraying mechanism in the mechanism, be used for with electrified roller, the developer roll after the spraying of spraying mechanism snatch and carry to the tray of unloading.

Compared with the prior art, the utility model has the advantages that when in use, the feeding mechanism, the spraying mechanism and the blanking mechanism are matched for use, the plurality of conductive rollers and the developing rollers conveyed by the feeding mechanism are sprayed, and the sprayed conductive rollers and the sprayed developing rollers are conveyed to the blanking mechanism for blanking, so that the automatic processes of feeding, spraying and blanking are realized, and the manual operation is avoided; simultaneously, through the arrangement of the spraying assembly, a plurality of conductive rollers and developing rollers can be sprayed simultaneously, and the production efficiency is improved.

Drawings

Fig. 1 is a schematic structural diagram of an automatic spraying device for a live roller and a developing roller provided by an embodiment of the present invention.

In the figure: 1. a feeding mechanism; 11. a feeding slide rail; 12. a feeding tray carrier; 13. a feeding positioning mechanism; 14. a feeding manipulator; 2. a spraying mechanism; 21. a spray assembly; 211. a spray gun structure; 212. A rotating structure; 22. a water curtain cabinet; 23. a chain; 24. positioning seats; 3. a blanking mechanism; 31. a blanking slide rail; 32. a blanking tray bearing member; 33. a blanking positioning mechanism; 34. a feeding manipulator; 4. tray moves and carries mechanism.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

The embodiment of the utility model provides an electrified roller, automatic spraying equipment of developer roll, as shown in fig. 1, including feed mechanism 1, spraying mechanism 2 and unloading mechanism 3, feed mechanism 1 is used for carrying the tray that is equipped with the developer roll that needs the spraying, electrified roller to carry developer roll, electrified roller on the tray to spraying mechanism 2, namely the material loading process, spraying mechanism 2 is used for spraying developer roll, electrified roller, unloading mechanism 3 is used for receiving the developer roll, electrified roller after the spraying, namely the unloading process; the feed inlet of spraying mechanism 2 with feed mechanism 1 corresponds the cooperation, spraying mechanism 2's discharge gate with unloading mechanism 3 corresponds the cooperation, be equipped with the spray assembly 21 that can spray simultaneously a plurality of electrified rollers, developer roll in the spraying mechanism 2, be used for right a plurality of electrified rollers, the developer roll of the needs spraying that feed mechanism 1 carried sprays carry out the spraying, and carry extremely on the unloading mechanism 3.

Like this, feed mechanism 1, spraying mechanism 2 and unloading mechanism 3 correspond the setting in proper order, feed mechanism 1 will need the electrified roller of spraying, the developer roll carries to spraying mechanism 2 and carries out the spraying, the spraying subassembly in spraying mechanism 2 is to a plurality of electrified rollers, the developer roll sprays, production efficiency has been improved, the electrified roller that the spraying was accomplished, the developer roll carries on unloading mechanism 3, carry out the unloading, so, the automation process of material loading, spraying and unloading has been realized, artifical single spraying has been avoided.

In order to collect the loaded tray so that the loaded tray does not influence the motion of the next loaded tray, and to place the empty tray on the blanking mechanism 3 in time to facilitate blanking, the spraying equipment further comprises a tray transfer mechanism 4, wherein the tray transfer mechanism 4 is used for placing and conveying the loaded empty tray and conveying the empty tray to the blanking mechanism 3 to facilitate blanking; the tray transfer mechanism 4 is arranged on one side of the spraying mechanism 2, two ends of the tray transfer mechanism are respectively communicated with the feeding mechanism 1 and the blanking mechanism 3 correspondingly, and the tray transfer mechanism is used for conveying a tray capable of placing an electrified roller and a developing roller; the tray transfer mechanism 4 is a conventional mechanism that can move a tray along a predetermined trajectory.

In order to realize the spraying of a plurality of electrified rollers, developer roll, spraying mechanism 2 still includes cascade cabinet 22, chain 23 and positioning seat 24, and cascade cabinet 22 provides the place for the spraying of electrified roller, developer roll, and chain 23 and positioning seat 24 cooperation are used for transmitting electrified roller, developer roll, feed mechanism 1 with unloading mechanism 3 respectively with cascade cabinet 22's entry corresponds the cooperation with the export, chain 23 set up in cascade cabinet 22, and extend to the export by the entry, positioning seat 24 set up in on the chain 23 for bear and carry electrified roller, developer roll.

Spraying subassembly 21 includes spray gun structure 211 and revolution mechanic 212, revolution mechanic 212 set up in the cascade cabinet 22 for press from both sides tightly and rotate electrified roller, the developer roll that positioning seat 24 carried, spray gun structure 211 is one, and set up in revolution mechanic 212's arbitrary one side is used for right electrified roller, the developer roll on the revolution mechanic 212 carry out the spraying.

Thus, in the spraying process, the plurality of charged rollers and the plurality of developing rollers on the tray of the feeding mechanism 1 are conveyed to the positioning seat 24, the positioning seat 24 and the chain 23 are matched to convey the charged rollers and the plurality of developing rollers to the rotating structure 212, then the rotating structure 212 props against the charged rollers and the plurality of developing rollers and clamps two ends of the charged rollers and the developing rollers, the charged rollers and the developing rollers are fixed and then rotate, and at the moment, the spray gun structure 211 sprays the plurality of charged rollers and the plurality of developing rollers on the rotating structure 212; the spraying assembly 21 can realize simultaneous spraying of 5 charged rollers and developing rollers, and the spraying process can be all the charged rollers, all the developing rollers or the mixture of the charged rollers and the developing rollers in any proportion.

In order to make the feeding and discharging process easier and easier to control, the feeding mechanism 1 includes a feeding slide rail 11, a feeding tray carrier 12 and a feeding positioning mechanism 13, the feeding tray carrier 12 is slidably disposed on the feeding slide rail 11 for carrying a tray for feeding, the feeding slide rail 11 is communicated with the tray transfer mechanism 4 for carrying the tray after feeding to the tray transfer mechanism 4, the feeding positioning mechanism 13 is disposed on the feeding slide rail 11 for fixing the feeding position of the tray for feeding, that is, the feeding tray carrier 12 carries the tray on which the charged roller and the developing roller to be sprayed are disposed, and is used in cooperation with the feeding slide rail 11 to transfer the tray to the feeding position designated by the feeding positioning mechanism 13, so that feeding can be performed at this time, and after the feeding is completed, the feeding slide rail 11 carries the tray after feeding to the tray mechanism 4, the tray transfer mechanism 4 conveys an empty tray.

Unloading mechanism 3 includes unloading slide rail 31, unloading tray and holds carrier 32 and unloading positioning mechanism 33, unloading tray hold carrier 32 slide set up in on the unloading slide rail 31 for bear the tray of carrying the unloading, the unloading slide rail with the tray moves and carries mechanism 4 intercommunication, be used for with empty tray that the tray moved on the mechanism 4 carries extremely carry out the unloading on the unloading slide rail 31, unloading positioning mechanism 33 set up in on the unloading slide rail 31 for the unloading position of the tray of fixed unloading. That is, the blanking positioning mechanism 33 designates the blanking position, the tray transfer mechanism 4 conveys the empty loaded tray onto the blanking slide rail 31, at this time, the tray is used for blanking and is used for receiving the charged roller and the developing roller which are sprayed by the spraying mechanism 2, the blanking positioning mechanism 22 designates the blanking position, and the tray is placed on the blanking tray carrier 32 at the designated position, is blanked and is then conveyed.

In order to realize the automatic process of material loading, avoid artifical material loading, feed mechanism 1 still includes feed manipulator 14, feed manipulator 14 set up in be close to on the feed mechanism 1 one side of spraying mechanism 2 for with electrified roller, the developer roll on the tray of material loading snatch and carry to on the spraying mechanism 2, that is to say that feed manipulator 14 snatchs electrified roller, the developer roll on the tray of material loading and carries to on positioning seat 24.

Unloading mechanism 3 still includes unloading manipulator 34, unloading manipulator 34 set up in be close to on the unloading mechanism 3 one side of spraying mechanism 2 is used for with electrified roller, the developer roll after the spraying of spraying mechanism 2 snatch and carry to the tray of unloading on, also promptly unloading manipulator 34 with electrified roller, the developer roll after the spraying of spraying mechanism 2 follow snatch on the positioning seat 24 and carry to on the tray of unloading.

Thus, the loading tray carrier 12 bears a tray on which a charged roller and a developing roller which need to be sprayed are placed, the loading slide rail 11 slides to convey the loaded tray to a loading position specified by the loading positioning mechanism 13, at the moment, the loading manipulator 14 grabs and carries the charged roller and the developing roller in the loaded tray to the positioning seat 24 of the spraying mechanism 2, the positioning seat 24 drives the charged roller and the developing roller to the spraying component 21 for spraying, after the spraying is finished, the positioning seat 24 transfers the sprayed charged roller and the sprayed developing roller to the outlet of the water curtain cabinet 22, at the moment, the unloading manipulator 34 transfers the charged roller and the developing roller to an unloading tray placed on the unloading carrier tray 32, and unloading is finished; meanwhile, after the charging manipulator 14 picks and carries the charged roller and the developing roller in the loaded tray in the spraying mechanism 2, the loading slide rail 11 carries the loaded empty tray to the tray carrying mechanism 4, the empty tray moves from the position of the loading mechanism 1 to the position of the discharging mechanism 3 on the tray transferring mechanism 4, and when the empty tray is conveyed to the discharging mechanism 3, the tray transferring mechanism 4 carries the empty tray to the discharging slide rail 34 to wait for placing the charged roller and the developing roller after spraying.

The working process is as follows: an operator places a loaded tray on the loading tray bearing part 12, and conveys the loaded tray to a loading position appointed by the loading positioning mechanism 13, namely an inlet of a water curtain cabinet 22 under the action of the loading slide rail 11, at the moment, the loading manipulator 14 grabs and carries an electrified roller and a developing roller in the loaded tray to a positioning seat 24 of the spraying mechanism 2, meanwhile, the loading slide rail 11 transfers the loaded empty tray to the tray transfer mechanism 4, and the empty tray is transferred to the position of the unloading mechanism 3 from the position of the loading mechanism 1 by the tray transfer mechanism 4; at this time, the chain 23 in the sliding water curtain cabinet accurately sends the product charged roller and the developing roller on the positioning seat 24 to the rotating structure 212 in the water curtain cabinet 22, namely, the specified position of the rotating structure 212, and the rotating structure 212 jacks up the product, clamps two ends of the product and rotates the product; after the above actions are completed, the spray gun structure 211 is started to perform the operation of linear back and forth movement on a plurality of products, so as to complete the simultaneous spraying of the plurality of products; after the operation is completed, the product is placed back to the original positioning seat 24 and is transferred to the specified position of the outlet of the water curtain cabinet 22, the empty tray conveyed by the tray transfer mechanism 4 is carried to the unloading tray bearing member 32 by the unloading slide rail 34, then the product is placed in the empty tray, the empty tray becomes the unloading tray, after the unloading tray is conveyed to the specified position of the unloading mechanism 3, the operator takes out the unloading tray, and the mechanical action is repeated.

When the utility model is used, the feeding mechanism, the spraying mechanism and the blanking mechanism are used in a matching way, a plurality of conductive rollers and developing rollers conveyed by the feeding mechanism are sprayed, and the sprayed conductive rollers and developing rollers are conveyed to the blanking mechanism for blanking, so that the automatic processes of feeding, spraying and blanking are realized, and the manual operation is avoided; meanwhile, the spraying component is arranged, so that the plurality of conductive rollers and the developing roller can be sprayed at the same time, and the production efficiency is improved; moreover, the feeding positioning mechanism, the discharging positioning mechanism and the positioning seat are arranged, so that the proper feeding position, the proper discharging position and the proper spraying position can be accurately positioned, the feeding manipulator and the discharging manipulator realize the automation of feeding and discharging, the manpower is saved, and the production efficiency is improved; in addition, the tray is moved and carried through the arrangement of the tray moving and carrying mechanism, and the tray moving and carrying mechanism is matched with the feeding mechanism, the spraying mechanism and the discharging mechanism for use, so that automatic feeding, spraying and discharging are realized.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. The utility model provides an electrified roller, developer roll automatic spraying equipment, its characterized in that, includes feed mechanism (1), spraying mechanism (2) and unloading mechanism (3), the feed inlet of spraying mechanism (2) with feed mechanism (1) corresponds the cooperation, the discharge gate of spraying mechanism (2) with unloading mechanism (3) corresponds the cooperation, be equipped with in spraying mechanism (2) and can be to a plurality of electrified rollers, developer roll spraying assembly (21) of spraying simultaneously, be used for right a plurality of electrified rollers, the developer roll of the needs spraying that feed mechanism (1) carried carries, and carry extremely on unloading mechanism (3).

2. The automatic spraying equipment for the charged roller and the developing roller as claimed in claim 1, further comprising a tray transfer mechanism (4), wherein the tray transfer mechanism (4) is disposed on one side of the spraying mechanism (2), and two ends of the tray transfer mechanism are respectively communicated with the feeding mechanism (1) and the discharging mechanism (3) correspondingly, so as to convey a tray on which the charged roller and the developing roller can be placed.

3. The automatic spraying equipment for the charged roller and the developing roller according to claim 2, wherein the spraying mechanism (2) further comprises a water curtain cabinet (22), a chain (23) and a positioning seat (24), the feeding mechanism (1) and the discharging mechanism (3) are respectively matched with an inlet and an outlet of the water curtain cabinet (22) correspondingly, the chain (23) is arranged in the water curtain cabinet (22) and extends from the inlet to the outlet, and the positioning seat (24) is arranged on the chain (23) and is used for bearing and conveying the charged roller and the developing roller.

4. The automatic charged roller and developing roller spraying equipment according to claim 3, wherein the spraying assembly (21) comprises a spray gun structure (211) and a rotating structure (212), the rotating structure (212) is arranged in the water curtain cabinet (22) and is used for clamping and rotating the charged roller and the developing roller conveyed by the positioning seat (24), and the spray gun structure (211) is arranged on one side of the rotating structure (212) and is used for spraying the charged roller and the developing roller on the rotating structure (212).

5. The automatic spraying equipment for the charged roller and the developing roller as claimed in claim 4, wherein the feeding mechanism (1) comprises a feeding slide rail (11), a feeding tray carrier (12) and a feeding positioning mechanism (13), the feeding tray carrier (12) is slidably disposed on the feeding slide rail (11) and used for carrying a tray for feeding, the feeding slide rail (11) is communicated with the tray transfer mechanism (4) and used for carrying the loaded tray to the tray transfer mechanism (4), and the feeding positioning mechanism (13) is disposed on the feeding slide rail (11) and used for fixing the feeding position of the loaded tray.

6. The automatic charging roller and developing roller spraying equipment according to claim 5, wherein the feeding mechanism (1) further comprises a feeding mechanical arm (14), and the feeding mechanical arm (14) is arranged on one side of the feeding mechanism (1) close to the spraying mechanism (2) and used for grabbing and carrying the charging roller and the developing roller on a loaded tray onto the spraying mechanism (2).

7. The automatic spraying equipment for the charged roller and the developing roller as claimed in claim 4, wherein the blanking mechanism (3) comprises a blanking slide rail (31), a blanking tray carrier (32) and a blanking positioning mechanism (33), the blanking tray carrier (32) is slidably disposed on the blanking slide rail (31) and is used for carrying a tray for conveying blanking, the blanking slide rail (31) is communicated with the tray transfer mechanism (4) and is used for carrying the tray empty from the tray transfer mechanism (4) onto the blanking slide rail (31) for blanking, and the blanking positioning mechanism (33) is disposed on the blanking slide rail (31) and is used for fixing the blanking position of the blanked tray.

8. The automatic spraying equipment for the charged roller and the developing roller is characterized in that the blanking mechanism (3) further comprises a blanking manipulator (34), wherein the blanking manipulator (34) is arranged on one side, close to the spraying mechanism (2), of the blanking mechanism (3) and is used for grabbing and carrying the charged roller and the developing roller sprayed by the spraying mechanism (2) to a blanking tray.