CN211741093U - Product circular arc surface detection device - Google Patents
Product circular arc surface detection device Download PDFInfo
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- CN211741093U CN211741093U CN201921472738.2U CN201921472738U CN211741093U CN 211741093 U CN211741093 U CN 211741093U CN 201921472738 U CN201921472738 U CN 201921472738U CN 211741093 U CN211741093 U CN 211741093U
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Abstract
The invention provides a product arc surface detection device, which solves the problems that the labor cost is increased and the detection efficiency is low in the quality detection process of an arc product; in addition, the condition that the product is fatigued and defective can be generated in manual detection, the arc surface of the product can be rapidly detected, the cost is low, and the mass production is realized, and the method comprises the following steps: an automatic detection device for the arc surface of a product comprises a rack, a disc, a feeding mechanism, a product tool, a detection station, a discharging mechanism and a background data processing system; the automatic feeding device is characterized in that the feeding mechanism, the discharging mechanism, the detection station and the disc are respectively installed on the frame, the disc can rotate around the center of the disc, the product tool is installed on the disc and installed on the frame, and the feeding mechanism, the detection station and the discharging mechanism are sequentially installed on the periphery of the disc according to respective realized technological procedures.
Description
Technical Field
The utility model belongs to the machine-building industry field, concretely relates to product circular arc surface detection device.
Background
In the field of mechanical manufacturing, some products have arc surfaces, and in the machining process, due to various reasons, the arc parts have surface appearance defects such as cracks and the like, in order to prevent defective products from flowing into the next process, staff need to be arranged to carry out appearance full inspection on the products, and due to the possibility of misjudgment in manual full inspection, at least one re-inspection needs to be arranged, so that defective products can be basically prevented from flowing into the next process.
Although the method can basically ensure the appearance of the product, the labor cost is increased and the detection efficiency is low because the manual work is required to be invested for carrying out the detection at least twice; in addition, there are cases of fatigue and the like in the manual inspection, so that there is still a small possibility that defective products will flow into the next process. In order to reduce labor cost, improve efficiency and avoid misjudgment, a visual detection method is adopted to detect the arc surface in multiple angles.
SUMMERY OF THE UTILITY MODEL
The problem that the labor cost is increased and the detection efficiency is low in the quality detection process of products with arc shapes is solved; in addition manual detection can have the situation of tired production defective product, and this patent provides a product circular arc surface detection device, realizes the production to product circular arc surface short-term test, low cost, wholesale nature. The method comprises the following steps: an automatic detection device for the arc surface of a product comprises a rack, a disc, a feeding mechanism, a product tool, a detection station, a discharging mechanism and a background data processing system;
the automatic feeding device is characterized in that the feeding mechanism, the discharging mechanism, the detection station and the disc are respectively installed on the frame, the disc can rotate around the center of the disc, the product tool is installed on the disc and installed on the frame, and the feeding mechanism, the detection station and the discharging mechanism are sequentially installed on the periphery of the disc according to respective realized technological procedures.
Preferably, the number of the detection stations of the automatic detection device for the arc surface of the product is 6, the detection stations are sequentially distributed on the outer semi-circular arc of the disc, and the feeding mechanism and the discharging structure are distributed on the outer side of the other semi-circular arc of the disc.
Preferably, a detection station in the automatic detection device for the arc surface of the product comprises a camera, a lens, a light source and an adjusting sliding table, and all the components are combined into a product photo shooting detection system.
Preferably, the number of the product devices in the automatic detection device for the arc surface of the product is 12, and the product devices are evenly distributed on the periphery of the disc.
Preferably, the blanking mechanism of the automatic product arc surface detection device is connected with a collection box.
The whole detection process is as follows:
1. the product arc surface is divided into six detection areas, and the detection of the product arc surface is completed through six detection stations;
2. the detection machine mainly comprises a frame, a feeding mechanism, a discharging mechanism, a collecting box, a disc, a product tool, six detection stations and the like; the feeding mechanism, the discharging mechanism, the collecting box, the detection station and the disc are respectively arranged on the rack, the disc can rotate around the center of the disc, and the product tool is arranged on the disc;
3. a product is placed on a product tool on the disc through a feeding mechanism, then the disc rotates for an angle, the feeding mechanism continues feeding, and a detection station 1 detects an area of the arc surface of the product; the disc continues to rotate, the feeding mechanism continues to feed, and the steps are repeated in sequence; according to the detection result, the blanking mechanism places the detected products in the corresponding collecting boxes.
4. The detection station mainly comprises a camera, a lens, a light source, an adjusting sliding table, a machining piece and the like, and is arranged on the large plate of the frame. When the product on the disc moves to the corresponding detection station, a visual system formed by the camera, the lens and the light source shoots the arc surface of the product, the obtained arc surface is processed by background software and is compared with a standard picture, and the appearance condition of the arc surface of the product is judged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is the utility model discloses detect station structure schematic diagram.
Fig. 3 is a schematic diagram of the structure of the product detected by the present invention.
Description of reference numerals: 1. a feeding mechanism; 2. a frame; 3. detecting a station 1; 4. a detection station 2; 5. a detection station 3; 6. product tooling; 7. a detection station 4; 8. a detection station 5; 9. a detection station 6; 10. a disc; 11. a blanking mechanism; 12. a collection box; 13. a light source; 14. a lens; 15. a camera; 16. adjusting the sliding table; 17. the arc surface of the product.
Detailed Description
The present invention will be described in further detail with reference to the following examples, which are illustrative of the present invention and are not intended to limit the present invention.
Example 1:
as shown in fig. 1-3, the present patent provides a product arc surface detection device, which includes a feeding mechanism 1, a frame 2, a detection station 1, a detection station 2, a detection station 3, a product tooling 6, a detection station 4, a detection station 5, a detection station 6, a disc 10, a blanking mechanism 11, a collection box 12, a light source 13, a lens 14, a camera 15, an adjustment sliding table 16, and a detected product arc surface 17; the product arc surface is divided into six detection areas, and the detection of the product arc surface is completed through six detection stations; the detection machine mainly comprises a frame, a feeding mechanism, a discharging mechanism, a collecting box, a disc, a product tool, six detection stations and the like; the feeding mechanism, the discharging mechanism, the collecting box, the detection station and the disc are respectively arranged on the rack, the disc can rotate around the center of the disc, and the product tool is arranged on the disc; a product is placed on a product tool on the disc through a feeding mechanism, then the disc rotates for an angle, the feeding mechanism continues feeding, and a detection station 1 detects an area of the arc surface of the product; the disc continues to rotate, the feeding mechanism continues to feed, and the steps are repeated in sequence; according to the detection result, the blanking mechanism places the detected products in the corresponding collecting boxes. The detection station mainly comprises a camera, a lens, a light source, an adjusting sliding table, a machining piece and the like, and is arranged on the large plate of the frame. When the product on the disc moves to the corresponding detection station, a visual system formed by the camera, the lens and the light source shoots the arc surface of the product, the obtained arc surface is processed by background software and is compared with a standard picture, and the appearance condition of the arc surface of the product is judged.
In addition, it should be noted that the specific embodiments described in the present specification may differ in the shape of the components, the names of the components, and the like. All equivalent or simple changes made according to the structure, characteristics and principle of the utility model are included in the protection scope of the utility model. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (5)
1. The utility model provides a product circular arc surface detection device which characterized in that: the product arc surface detection device comprises a rack, a disc, a feeding mechanism, a product tool, a detection station, a discharging mechanism and a background data processing system;
the automatic feeding device is characterized in that the feeding mechanism, the discharging mechanism, the detection station and the disc are respectively installed on the frame, the disc can rotate around the center of the disc, the product tool is installed on the disc and installed on the frame, and the feeding mechanism, the detection station and the discharging mechanism are installed on the periphery of the disc.
2. The product circular arc surface detection device of claim 1, characterized in that: the number of the detection stations is 6, the detection stations are sequentially distributed on the outer side semi-circular arc of the disc, and the feeding mechanism and the discharging structure are distributed on the outer side of the other semi-circular arc of the disc.
3. The product circular arc surface detection device of claim 1, characterized in that: the detection station comprises a camera, a lens, a light source and an adjusting sliding table, and a product photo shooting detection system is formed by combining the camera, the lens, the light source and the adjusting sliding table.
4. The product circular arc surface detection device of claim 1, characterized in that: the number of the product tools is 12, and the product tools are evenly distributed on the periphery of the disc.
5. The product circular arc surface detection device of claim 1, characterized in that: the blanking mechanism is connected with a collecting box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921472738.2U CN211741093U (en) | 2019-09-05 | 2019-09-05 | Product circular arc surface detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921472738.2U CN211741093U (en) | 2019-09-05 | 2019-09-05 | Product circular arc surface detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211741093U true CN211741093U (en) | 2020-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921472738.2U Active CN211741093U (en) | 2019-09-05 | 2019-09-05 | Product circular arc surface detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211741093U (en) |
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2019
- 2019-09-05 CN CN201921472738.2U patent/CN211741093U/en active Active
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