CN211734509U - Universal compensation device for circular electroplating - Google Patents
Universal compensation device for circular electroplating Download PDFInfo
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Abstract
本实用新型公开了一种循环电镀的通用型补偿装置,通用型补偿装置用于安装工件并在高度上和直径上补偿后安装并压紧,且所述通用型补偿装置还用于将电镀液导入缸体并用于通过阳极;通过与工件配套的本实用新型调整总体高度与阳极形成配合,不同的工件不需更换阳极,因而也不需停止生产线,更换不同的工件直接安装于本工装且安放于电镀装置即可,配套的通用型补偿装置还能补偿不同工件的不同内径与底板之间的安装差别,形成在高度以及在直径上的通用性;因此,本实用新型用于缸体槽外电镀具有通用性,适合于各种尺寸的的工件,实现产品的“无缝切换”,避免停线的产能损失,迅速满足交付需求,将成熟产品的切换时间减至最小,将产能损失降到最低。
The utility model discloses a universal compensating device for circulating electroplating. The universal compensating device is used for installing workpieces, compensating in height and diameter, and then installing and pressing, and the universal compensating device is also used for compensating the electroplating liquid. It is introduced into the cylinder and used to pass through the anode; the overall height of the utility model matched with the workpiece is adjusted to form a match with the anode, and the anode does not need to be replaced for different workpieces, so it is not necessary to stop the production line. It can be used in the electroplating device, and the matching universal compensation device can also compensate for the installation difference between the different inner diameters of different workpieces and the bottom plate, forming the versatility in height and diameter; therefore, the utility model is used outside the cylinder groove. Electroplating is versatile, suitable for workpieces of various sizes, realizes "seamless switching" of products, avoids the loss of production capacity due to downtime, quickly meets delivery needs, minimizes the switching time of mature products, and reduces production capacity loss to lowest.
Description
技术领域technical field
本实用新型涉及一种缸体电镀装置部件,特别涉及循环电镀的通用型补偿装置。The utility model relates to a part of a cylinder electroplating device, in particular to a universal compensation device for cyclic electroplating.
背景技术Background technique
缸体作为发动机、柱塞泵、往复式压缩机等设备的主要部件,用于与活塞、缸头共同组成工作空间;以发动机为例则组成燃烧室,并为活塞组件提供运动轨迹,从而形成动力转换环境。气缸在引导活塞不断进行往复运动的过程中,气缸内壁与活塞之间长时间、高频率地互相摩擦,导致气缸作用的有用功率降低,消耗一部分能量。为解决上述问题,采用在内壁进行电镀,以电镀镀层来代替缸套解决上述问题。现有技术中,槽外循环电镀由于形成流动电镀环境,保证了镀层上的阳离子实时更替,无差别的浓度和稳定均匀的流动性,保证了镀层的密实紧致,保证电镀质量。As the main component of the engine, plunger pump, reciprocating compressor and other equipment, the cylinder block is used to form the working space together with the piston and the cylinder head; taking the engine as an example, it forms the combustion chamber and provides the movement trajectory for the piston assembly, thus forming a Power conversion environment. In the process of guiding the piston to reciprocate continuously, the inner wall of the cylinder and the piston rub against each other for a long time and at a high frequency, which reduces the useful power of the cylinder and consumes a part of the energy. In order to solve the above problems, the inner wall is electroplated, and the electroplating layer is used instead of the cylinder liner to solve the above problems. In the prior art, the circulating electroplating outside the tank ensures real-time replacement of cations on the coating layer, undifferentiated concentration and stable and uniform fluidity due to the formation of a flowing electroplating environment, ensuring the compactness of the coating layer and the quality of electroplating.
但现有的槽外电镀结构中,由于缸体(工件)的外形尺寸各不相同,需要更换阳极(特别是高度)才能用于电镀工作的正常进行,需要整个生产线停工,提高损耗,提高生产成本;而且工装夹具也各不相同,结构复杂,更换过程需人工进行,降低工作效率。However, in the existing electroplating structure outside the tank, due to the different external dimensions of the cylinder (workpiece), the anode (especially the height) needs to be replaced to be used for the normal electroplating work, and the entire production line needs to be shut down to increase the loss and increase the production Moreover, the fixtures are also different, the structure is complex, and the replacement process needs to be carried out manually, which reduces the work efficiency.
因此,需要对现有的循环电镀的工装进行改进,具有通用性,适合于各种尺寸的工件,实现产品的“无缝切换”,避免停线的产能损失,迅速满足交付需求,将成熟产品的切换时间减至最小,将产能损失降到最低。Therefore, it is necessary to improve the existing cyclic electroplating tooling, which is versatile, suitable for workpieces of various sizes, realizes "seamless switching" of products, avoids the loss of production capacity due to stoppage, quickly meets the delivery demand, and converts mature products. Changeover times are minimized and capacity losses are minimized.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供一种缸体槽外电镀的通用型工装(辅助),具有通用性,适合于各种尺寸的工件,实现产品的“无缝切换”,避免停线的产能损失,迅速满足交付需求,将成熟产品的切换时间减至最小,将产能损失降到最低。In view of this, the purpose of this utility model is to provide a universal tooling (auxiliary) for electroplating outside the cylinder groove, which has versatility, is suitable for workpieces of various sizes, realizes "seamless switching" of products, and avoids line stoppage. reduce capacity loss, quickly meet delivery needs, minimize switchover time for mature products, and minimize capacity loss.
本实用新型的循环电镀的通用型补偿装置,所述通用型补偿装置用于安装工件并在高度上和直径上补偿后安装并压紧,且所述通用型补偿装置还用于将电镀液导入缸体并用于通过阳极;The utility model is a universal compensation device for cyclic electroplating. The universal compensation device is used for installing workpieces, and after compensation in height and diameter, they are installed and pressed, and the universal compensation device is also used for introducing electroplating liquid into cylinder and used to pass the anode;
当然,本实用新型在使用时还要配合安装架组件,如图所示,安装架组件包括固定架和压紧组件;Of course, the utility model also needs to cooperate with the mounting frame assembly when in use. As shown in the figure, the mounting frame assembly includes a fixing frame and a pressing assembly;
所述固定架包括底板和固定于底板的框架;The fixing frame includes a base plate and a frame fixed on the base plate;
本实用新型的通用型补偿装置在使用时用于安装工件并在高度上和直径上补偿后安装在所述底板并通过压紧组件压紧;The universal compensating device of the utility model is used for installing the workpiece, and after compensating in height and diameter, it is installed on the bottom plate and pressed by the pressing component;
本实用新型使用时,工件安装于本实用新型的工装后通过固定架固定,被移送至电镀的各个工位,通过与工件配套的通用型补偿装置调整总体高度与阳极形成配合,不同的工件不需更换阳极,因而也不需停止生产线,更换不同的工件直接安装于本工装且安放于电镀装置即可,配套的通用型补偿装置还能在工件与电镀装置之间形成过渡,补偿不同工件的不同内径与底板之间的安装差别,形成在高度以及在直径上的通用性;When the utility model is used, the workpiece is installed in the tooling of the utility model and then fixed by the fixing frame, and then transferred to each work station of electroplating. The anode needs to be replaced, so there is no need to stop the production line. The replacement of different workpieces can be directly installed in the tooling and placed in the electroplating device. The matching universal compensation device can also form a transition between the workpiece and the electroplating device to compensate for different workpieces. The installation difference between different inner diameters and bottom plates forms the versatility in height and diameter;
通用型补偿装置可采用圆筒形结构,在高度上与工件相配合,使得总高度与阳极高度相配合,并且该圆筒形结构的内径为变径,适应于底板与工件之间的过渡安装,在此不再赘述;当然,通用型补偿装置的结构并不必然为圆筒形,可以为实现上述目的的任何形状,在此不再赘述;The universal compensation device can adopt a cylindrical structure, which is matched with the workpiece in height, so that the total height is matched with the height of the anode, and the inner diameter of the cylindrical structure is variable diameter, which is suitable for the transitional installation between the bottom plate and the workpiece , which will not be repeated here; of course, the structure of the universal compensation device is not necessarily cylindrical, and can be any shape to achieve the above purpose, and will not be repeated here;
固定架设有压紧组件,用于对工件以及通用型补偿装置形成压紧,保证工件在运输时以及电镀过程中的稳固性,从而保证电度质量以及电镀过程的顺利进行。The fixing frame is provided with a pressing component, which is used to press the workpiece and the universal compensation device to ensure the stability of the workpiece during transportation and the electroplating process, so as to ensure the electrical quality and the smooth progress of the electroplating process.
进一步,所述通用型补偿装置包括变径补偿件,所述变径补偿件为具有轴向过孔的柱体,所述变径补偿件的轴向过孔用于导入电镀液并用于通过阳极,不同的所述变径补偿件下端具有相同的外形尺寸,上端具有与对应工件内径相适应的内径尺寸,且安装工件后的总高度能够与阳极配合完成电镀;如图所示,变径补偿件下端的固定不变的直径尺寸可以与标准的工装配合安装,上端与对应的工件内径相对应,从而具有通用性,不同高度的工件(气缸)配备不同高度的变径补偿件,使得安装于本实用新型的工件总高度不变,均能与阳极高度相配合;如图所示,与不同工件相配合的变径补偿件下部尺寸相同,用于与固定架的底板的底板通道配合,上部与工件相配合(不同的工件配合尺寸具有差异),实现工件内径与电镀装置之间的过渡,压紧即可,在此不再赘述。Further, the universal compensation device includes a diameter-reducing compensator, the diameter-reducing compensator is a cylinder with an axial through hole, and the axial through-hole of the reducing-diameter compensating member is used for introducing the electroplating solution and for passing through the anode , the lower end of the different reducing compensators have the same external dimensions, the upper end has an inner diameter that is compatible with the inner diameter of the corresponding workpiece, and the total height after installing the workpiece can be matched with the anode to complete the electroplating; as shown in the figure, the variable diameter compensation The fixed diameter of the lower end of the piece can be installed with standard tooling, and the upper end corresponds to the inner diameter of the corresponding workpiece, so it is versatile. The overall height of the workpiece of the utility model is unchanged, and can be matched with the height of the anode; as shown in the figure, the lower part of the variable diameter compensator matched with different workpieces has the same size, which is used to cooperate with the bottom plate channel of the bottom plate of the fixed frame, and the upper part has the same size. Matching with the workpiece (different workpieces have different matching dimensions), to realize the transition between the inner diameter of the workpiece and the electroplating device, it is enough to press tightly, which will not be repeated here.
进一步,所述通用型补偿装置还包括屏蔽件,所述屏蔽件包括由非金属导电材料制成的上屏蔽环和下屏蔽环,所述下屏蔽环同轴嵌入所述轴向过孔且轴向与工件下端同径相抵,所述上屏蔽环与工件上端同径相抵并由压紧组件轴向压紧;所述变径补偿件由非导电材料制成,保证导电部位形成稳定的电镀工况,避免材料的浪费以及对电镀工况的干扰;同径相抵指的是上屏蔽环内径和下屏蔽环内径与工件内径相同且同轴,在电镀过程中,将电镀过程中所产生的边缘毛刺引向上屏蔽环的上边缘和下屏蔽环的下边缘,以保证电镀质量;当然,上屏蔽环和下屏蔽环与工件(缸体)之间需形成径向密封,以防电镀液外泄;结构上在上屏蔽环的下端面(与缸体的上端面相接触抵紧)和下屏蔽环的上端面(与缸体的下端面相接触抵紧)分别设有密封圈(可在相应的端面上设置环形密封圈槽,用于放置密封圈),密封圈的材质一般为耐酸碱氟橡胶,通过外力压紧变形即可实现密封以及接触抵紧的目的;上屏蔽环和下屏蔽环采用由非金属导电材料(比如导电橡胶或者塑料)制成,实际使用时,利用较小的外力即可使内镀层与上屏蔽环和下屏蔽环分离(因为非金属导电材料一般与金属镀层的结合力较小),比如用尖锐工具直接剥离,或者利用较小的外力使上屏蔽环和下屏蔽环变形而使镀层剥离,可通过使用具有设定弹性模量的非金属导电材料制作,的该弹性模量的非金属导电材料可通过较小的外力(比如手握)即发生变形,但还能够承受电镀时工件的压紧力,保证电镀过程的顺利进行,从而使得屏蔽环内圆的镀层和毛刺与屏蔽环内圆脱离,屏蔽环可二次使用,同时,内圆的镀层和毛刺可回收,降低消耗及电镀成本;而金属屏蔽环(一般为铝)镀层以及毛刺与屏蔽环结合紧密,无法脱落,采用化学去镀层的方式进行处理,需要提供去镀场地,并且屏蔽环多次去镀后会影响后期使用而报废,镀层也无法回收而随着废液排放,造成极大的浪费。Further, the universal compensation device further includes a shielding member, the shielding member includes an upper shielding ring and a lower shielding ring made of non-metallic conductive material, the lower shielding ring is coaxially embedded in the axial through hole and the shaft The upper shielding ring and the upper end of the workpiece have the same diameter and are pressed against the upper end of the workpiece and are pressed axially by the pressing component; the diameter reducing compensator is made of non-conductive material to ensure that the conductive part forms a stable electroplating tool. Condition, avoid the waste of materials and the interference to the electroplating conditions; the same diameter means that the inner diameter of the upper shielding ring and the inner diameter of the lower shielding ring are the same and coaxial with the inner diameter of the workpiece. The burrs lead to the upper edge of the upper shielding ring and the lower edge of the lower shielding ring to ensure the quality of electroplating; of course, a radial seal should be formed between the upper shielding ring and the lower shielding ring and the workpiece (cylinder) to prevent the leakage of the electroplating solution ; Structurally, sealing rings (which can be placed on the corresponding end faces) are respectively provided on the lower end face of the upper shielding ring (contact with the upper end face of the cylinder block) and the upper end face of the lower shield ring (contact with the lower end face of the cylinder block). There is an annular sealing ring groove on the upper part, which is used to place the sealing ring). Made of non-metallic conductive materials (such as conductive rubber or plastic), in actual use, the inner plating layer can be separated from the upper shielding ring and the lower shielding ring with a small external force (because the non-metallic conductive material is generally combined with the metal plating layer. (small force), such as peeling off directly with a sharp tool, or using a small external force to deform the upper shielding ring and the lower shielding ring to peel off the coating, it can be made by using a non-metallic conductive material with a set elastic modulus. The non-metallic conductive material with elastic modulus can be deformed by a small external force (such as holding by hand), but it can also withstand the pressing force of the workpiece during electroplating to ensure the smooth progress of the electroplating process, so that the inner circle of the shielding ring is coated The burr is separated from the inner circle of the shielding ring, and the shielding ring can be used twice. At the same time, the coating and burr of the inner circle can be recycled, reducing consumption and plating costs; while the metal shielding ring (usually aluminum) coating and burr are closely combined with the shielding ring. , it cannot fall off, and it is treated by chemical de-plating, which requires a de-plating site, and the shielding ring will be scrapped after multiple de-plating, which will affect the later use, and the coating cannot be recycled and will be discharged with the waste liquid, causing great waste. .
进一步,所述通用型补偿装置还包括定位套,所述定位套上安装有与工件上的安装螺纹孔配合的定位销并通过定位销定位使得定位套与工件同心,所述上屏蔽环同心置于定位套内并通过定位套与工件同心同径配合;Further, the universal compensation device also includes a positioning sleeve, the positioning sleeve is mounted with a positioning pin that cooperates with the installation threaded hole on the workpiece, and the positioning pin is positioned so that the positioning sleeve is concentric with the workpiece, and the upper shielding ring is concentric. In the positioning sleeve and through the positioning sleeve and the workpiece concentric with the same diameter;
工件上的安装螺纹孔指的是工件端面自带的螺纹孔,定位套的目的是利用定位销和安装螺纹孔(定位销插入螺纹孔形成定位)之间的配合,保证定位套与工件同心,上屏蔽环安装于定位套内圆从而与工件形成同径同轴配合;The installation threaded hole on the workpiece refers to the threaded hole on the end face of the workpiece. The purpose of the positioning sleeve is to use the cooperation between the positioning pin and the installation threaded hole (the positioning pin is inserted into the threaded hole to form positioning) to ensure that the positioning sleeve is concentric with the workpiece. The upper shielding ring is installed on the inner circle of the positioning sleeve to form a coaxial match with the workpiece;
具体安装过程是:将变径补偿件定位放置于底板(可用密封圈,该处密封圈可采用EVA泡棉),将下屏蔽环放置于变径补偿件,下端与变径补偿件之间也可设置密封(密封方式不限)并将密封圈放置于下屏蔽环的上端面设定位置,在下屏蔽环上放置工件,通过定位套定位后放置上屏蔽环,通过压紧装置压紧即可。The specific installation process is: position the reducing compensator on the bottom plate (a sealing ring can be used, and the sealing ring can be made of EVA foam), place the lower shielding ring on the reducing compensator, and also place the lower end and the reducing compensator between the Sealing can be set (no limitation on sealing method), and the sealing ring is placed at the set position of the upper end face of the lower shielding ring, the workpiece is placed on the lower shielding ring, the upper shielding ring is placed after positioning by the positioning sleeve, and it can be pressed by the pressing device. .
进一步,所述工件与上屏蔽环和下屏蔽环之间抵紧接触且形成径向密封,径向密封指的是在端面上设置密封圈,防止液体从径向上泄漏。Further, the workpiece is in close contact with the upper shielding ring and the lower shielding ring to form a radial seal. The radial seal means that a sealing ring is provided on the end surface to prevent the liquid from leaking from the radial direction.
进一步,所述变径补偿件内圆设有用于安放下屏蔽环的台阶,所述台阶内径尺寸大于下屏蔽环的内径,保证电镀液的稳定流动;所述上屏蔽环同轴置于定位套的内圆;Further, the inner circle of the variable diameter compensator is provided with a step for placing the lower shielding ring, and the inner diameter of the step is larger than the inner diameter of the lower shielding ring to ensure the stable flow of the electroplating solution; the upper shielding ring is coaxially placed on the positioning sleeve. the inner circle;
与缸体直接接触的部位密封一般采用耐酸碱氟橡胶密封圈,如上下屏蔽环与工件之间的密封,确保密封同时,能保障屏蔽圈与工件缸体之间的紧密接触以成功转移毛刺;而不与工件发生直接接触的密封则采用EVA泡棉(比如下屏蔽环与变径补偿件之间等),以减少操作者放置/取出胶圈的装夹动作,提高装夹效率;如图所示,所述底板上设有用于将底板定位放置于电镀装置的定位孔,工件安装于本实用新型后,将本实用新型的工装移至电镀装置上通过定位孔空与装置上的定位凸起配合,保证安置位置与装置的电镀液流道配合,保证电镀的正常进行。The parts that are in direct contact with the cylinder body are generally sealed with acid and alkali-resistant fluororubber sealing rings, such as the sealing between the upper and lower shielding rings and the workpiece, to ensure the sealing and to ensure the close contact between the shielding ring and the workpiece cylinder to successfully transfer burrs ; For seals that do not directly contact the workpiece, EVA foam is used (such as between the lower shielding ring and the reducing compensator, etc.) to reduce the clamping action of the operator to place/remove the rubber ring and improve the clamping efficiency; such as As shown in the figure, the bottom plate is provided with a positioning hole for positioning the bottom plate on the electroplating device. After the workpiece is installed in the utility model, the tooling of the utility model is moved to the electroplating device through the positioning hole and the positioning hole on the device. The protrusions are matched to ensure that the placement position is matched with the electroplating liquid flow channel of the device to ensure the normal progress of electroplating.
本实用新型的有益效果:本实用新型的循环电镀的通用型补偿装置,工件安装后,通过与工件配套的本实用新型调整总体高度与阳极形成配合,不同的工件不需更换阳极,因而也不需停止生产线,更换不同的工件直接安装于本工装且安放于电镀装置即可,配套的通用型补偿装置还能补偿不同工件的不同内径与底板之间的安装差别,形成在高度以及在直径上的通用性;因此,本实用新型用于缸体槽外电镀具有通用性,适合于各种尺寸的的工件,实现产品的“无缝切换”,避免停线的产能损失,迅速满足交付需求,将成熟产品的切换时间减至最小,将产能损失降到最低。Beneficial effects of the utility model: the universal compensation device for cyclic electroplating of the present utility model, after the workpiece is installed, the overall height of the utility model matched with the workpiece is adjusted to form a match with the anode, and the anode does not need to be replaced for different workpieces, so it does not need to be replaced. The production line needs to be stopped, and different workpieces can be directly installed in this tooling and placed in the electroplating device. The matching universal compensation device can also compensate for the installation difference between the different inner diameters of different workpieces and the bottom plate, which is formed in height and diameter. Therefore, the utility model has the versatility for electroplating outside the cylinder tank, is suitable for workpieces of various sizes, realizes "seamless switching" of products, avoids the loss of production capacity due to line stoppage, and quickly meets delivery requirements. Minimize changeover time for mature products and minimize capacity loss.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步描述。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本实用新型的结构剖视图;Fig. 1 is the structural sectional view of the utility model;
图2为图1A处放大图;Fig. 2 is an enlarged view at Fig. 1A;
图3为图1B处放大图;Fig. 3 is an enlarged view at Fig. 1B;
图4为本实用新型使用结构剖视立体图;FIG. 4 is a sectional perspective view of the utility model in use;
图5为本实用新型使用结构立体图。Figure 5 is a perspective view of the utility model using the structure.
具体实施方式Detailed ways
图1为本实用新型的结构剖视图,图2为图1A处放大图,图3为图1B处放大图,图4为本实用新型使用结构剖视立体图,图5为本实用新型使用结构立体图,如图所示:以下以本实用新型的应用结构对本实用新型进行详细说明;本实施例的循环电镀的通用型补偿装置,所述通用型补偿装置用于安装工件并在高度上和直径上补偿后安装并压紧,且所述通用型补偿装置还用于将电镀液导入缸体并用于通过阳极;1 is a cross-sectional view of the structure of the present utility model, FIG. 2 is an enlarged view of FIG. 1A, FIG. 3 is an enlarged view of FIG. 1B, FIG. 4 is a cross-sectional perspective view of the utility model in use, and FIG. As shown in the figure: the utility model is described in detail below with the application structure of the utility model; the universal compensation device of the cyclic electroplating of the present embodiment is used to install the workpiece and compensate in height and diameter After installation and pressing, and the universal compensation device is also used for introducing the electroplating solution into the cylinder and for passing through the anode;
当然,本实用新型在使用时还要配合安装架组件,如图所示,安装架组件包括固定架和压紧组件1;Of course, the utility model also needs to cooperate with the mounting frame assembly when in use. As shown in the figure, the mounting frame assembly includes a fixing frame and a pressing assembly 1;
所述固定架包括底板和固定于底板的框架;The fixing frame includes a base plate and a frame fixed on the base plate;
本实用新型的通用型补偿装置在使用时用于安装工件并在高度上和直径上补偿后安装在所述底板并通过压紧组件压紧;The universal compensating device of the utility model is used for installing the workpiece, and after compensating in height and diameter, it is installed on the bottom plate and pressed by the pressing component;
本实用新型使用时,工件安装于本实用新型的工装后通过固定架固定,被移送至电镀的各个工位,通过与工件配套的通用型补偿装置调整总体高度与阳极形成配合,不同的工件9不需更换阳极,因而也不需停止生产线,更换不同的工件直接安装于本工装且安放于电镀装置即可,配套的通用型补偿装置还能在工件与电镀装置之间形成过渡,补偿不同工件的不同内径与底板之间的安装差别,形成在高度以及在直径上的通用性;When the utility model is used, the workpiece is installed in the tooling of the utility model and then fixed by the fixing frame, and then transferred to each work station of electroplating. There is no need to replace the anode, so there is no need to stop the production line. The replacement of different workpieces can be directly installed in the tool and placed in the electroplating device. The matching universal compensation device can also form a transition between the workpiece and the electroplating device to compensate for different workpieces. The installation difference between the different inner diameters and the bottom plate forms the versatility in height and diameter;
通用型补偿装置可采用圆筒形结构,在高度上与工件9相配合,使得总高度与阳极高度相配合,并且该圆筒形结构的内径为变径,适应于底板与工件之间的过渡安装,在此不再赘述;当然,通用型补偿装置的结构并不必然为圆筒形,可以为实现上述目的的任何形状,在此不再赘述;The universal compensation device can adopt a cylindrical structure, which is matched with the workpiece 9 in height, so that the total height is matched with the height of the anode, and the inner diameter of the cylindrical structure is variable diameter, which is suitable for the transition between the bottom plate and the workpiece. Installation is not repeated here; of course, the structure of the universal compensation device is not necessarily cylindrical, and can be any shape to achieve the above purpose, and will not be repeated here;
压紧组件安装于固定架,用于对工件以及通用型补偿装置形成压紧,保证工件在运输时以及电镀过程中的稳固性,从而保证电度质量以及电镀过程的顺利进行。The pressing component is installed on the fixing frame, which is used to press the workpiece and the universal compensation device to ensure the stability of the workpiece during transportation and the electroplating process, so as to ensure the electrical quality and the smooth progress of the electroplating process.
本实施例中,所述通用型补偿装置包括变径补偿件3,所述变径补偿件3为具有轴向过孔的柱体,所述变径补偿件3的轴向过孔用于导入电镀液并用于通过阳极,不同的所述变径补偿件3下端具有相同的外形尺寸,上端具有与对应工件内径相适应的内径尺寸,且安装工件后的总高度能够与阳极配合完成电镀;如图所示,不同的变径补偿件下端的固定不变的直径尺寸可以与标准的工装配合安装,上端与对应的工件内径相对应(同径同心),所述变径补偿件安装工件后的总高度使得使用时够与阳极高度相适应完成电镀,从而具有通用性,所述工件被压紧组件轴向压紧于所述变径补偿件3;变径补偿件3采用玻璃钢材料制成(当然也可采用其他具有一定强度的非导电材料,在此不再赘述),具有绝缘效果,提高电镀效率。In this embodiment, the universal compensating device includes a
不同高度的工件9(气缸)配备不同高度的变径补偿件3,使得安装于本实用新型的工件总高度不变,均能与阳极高度相配合;而与不同工件相配合的变径补偿件下部尺寸相同,用于穿过与固定架的底板通道配合(使底板与电镀环境隔绝),上部与工件相配底板的底板通道配合(不同的工件配合尺寸具有差异),实现工件内径与电镀装置之间的过渡,压紧即可,在此不再赘述;变径补偿件3采用玻璃钢材料制成(当然也可采用其他具有一定强度的非导电材料,在此不再赘述),具有绝缘效果,提高电镀效率。Workpieces 9 (air cylinders) of different heights are equipped with
本实施例中,所述通用型补偿装置还包括屏蔽件,所述屏蔽件包括由非金属导电材料制成的上屏蔽环7和下屏蔽环10,所述下屏蔽环10同轴嵌入所述变径补偿件3的轴向过孔且轴向与工件9下端同径相抵,所述上屏蔽环7与工件9上端同径相抵并由压紧组件1轴向压紧;所述变径补偿件由非导电材料制成,保证导电部位形成稳定的电镀工况,避免材料的浪费以及对电镀工况的干扰;同径相抵指的是上屏蔽环7内径和下屏蔽环10内径与工件9内径相同且同轴,在电镀过程中,将电镀过程中所产生的边缘毛刺引向上屏蔽环的上边缘和下屏蔽环的下边缘,以保证电镀质量,上屏蔽环7和下屏蔽环10均为导电材料制成,在此不再赘述;当然,上屏蔽环7和下屏蔽环10与工件9(缸体)之间需形成径向密封,以防电镀液外泄;结构上在上屏蔽环7的下端面(与缸体的上端面相接触抵紧)和下屏蔽环10的上端面(与缸体的下端面相接触抵紧)分别设有密封圈12、13(可在相应的端面上设置环形密封圈槽,用于放置密封圈),密封圈的材质一般为耐酸碱氟橡胶,通过外力压紧变形即可实现密封以及接触抵紧的目的;所述上屏蔽环的内圆下端形成环形倒角,所述下屏蔽环的内圆上端形成环形倒角,倒角结构可引导毛刺向突变处生长,避免对缸体电镀的干扰,同时,该结构还利于保证不对电镀液的流动形成干扰;上屏蔽环和下屏蔽环采用由非金属导电材料(比如导电橡胶或者塑料)制成,实际使用时,利用较小的外力即可使内镀层与上屏蔽环和下屏蔽环分离(因为非金属导电材料一般与金属镀层的结合力较小),比如用尖锐工具直接剥离,或者利用较小的外力使上屏蔽环和下屏蔽环变形而使镀层剥离,可通过使用具有设定弹性模量的非金属导电材料制作,的该弹性模量的非金属导电材料可通过较小的外力(比如手握)即发生变形,但还能够承受电镀时工件的压紧力,保证电镀过程的顺利进行,从而使得屏蔽环内圆的镀层和毛刺与屏蔽环内圆脱离,屏蔽环可二次使用,同时,内圆的镀层和毛刺可回收,降低消耗及电镀成本;而金属屏蔽环(一般为铝)镀层以及毛刺与屏蔽环结合紧密,无法脱落,采用化学去镀层的方式进行处理,需要提供去镀场地,并且屏蔽环多次去镀后会影响后期使用而报废,镀层也无法回收而随着废液排放,造成极大的浪费。In this embodiment, the universal compensation device further includes a shielding member, the shielding member includes an upper shielding ring 7 and a
本实施例中,所述通用型补偿装置还包括定位套8,所述定位套8上安装有与工件9上的安装螺纹孔配合的定位销801并通过定位销801定位使得定位套与工件同心,所述上屏蔽环7同心置于定位套8内并通过定位套8与工件9同心同径配合;In this embodiment, the universal compensating device further includes a positioning sleeve 8 on which a
工件9上的安装螺纹孔指的是工件端面自带的螺纹孔,定位套的目的是利用定位销和安装螺纹孔(定位销插入螺纹孔形成定位)之间的配合,保证定位套8与工件同心,上屏蔽环7安装于定位套内圆从而与工件形成同径同轴配合;定位销一般至少为两个,本实施例即为对称设置的两个,保证定位精度。The installation threaded hole on the workpiece 9 refers to the threaded hole on the end face of the workpiece. The purpose of the positioning sleeve is to use the matching between the positioning pin and the installation threaded hole (the positioning pin is inserted into the threaded hole to form positioning) to ensure the positioning sleeve 8 and the workpiece. Concentric, the upper shielding ring 7 is installed on the inner circle of the positioning sleeve to form the same diameter and coaxial matching with the workpiece; there are generally at least two positioning pins, and this embodiment is two symmetrically arranged to ensure positioning accuracy.
具体安装过程是:将变径补偿件3定位放置于底板2(可用密封圈,该处密封圈可采用EVA泡棉),将下屏蔽环10放置于变径补偿件3,下端与变径补偿件3之间也可设置密封(密封方式不限)并将密封圈放置于下屏蔽环10的上端面设定位置,在下屏蔽环上放置工件,通过定位套定位后放置上屏蔽环,通过压紧装置压紧即可。The specific installation process is as follows: position the
本实施例中,所述框架具有固定的上纵梁6,所述压紧组件1设置于上纵梁6,并设有可被驱动的上下往复运动的压紧部5用于压紧或释放工件9;该结构可采用现有的任何机械结构,包括手动或者电动均可,采用现有的机械结构即可实现,在此不再赘述;如图所说,框架包括四个可拆卸式(螺栓)固定在底板2上的立柱4,纵向两侧(按照多个工件排列的方向)分别设置两个立柱4,该两个立柱4的上部之间固定连接(螺栓)有上横梁12,则所述上纵梁6固定连接在两个上横梁12之间,形成固定连接的稳定结构,在此不再赘述。In this embodiment, the frame has a fixed upper longitudinal beam 6, the pressing assembly 1 is arranged on the upper longitudinal beam 6, and is provided with a pressing portion 5 that can be driven to reciprocate up and down for pressing or releasing. Workpiece 9; this structure can adopt any existing mechanical structure, including manual or electric, and can be realized by using the existing mechanical structure, which will not be repeated here; as shown in the figure, the frame includes four detachable ( Bolts) are fixed on the
本实施例中,所述压紧组件1包括可被驱动的沿上纵梁6上下往复运动的压紧杆101和用于驱动压紧杆101往复运动的杠杆组件,所述压紧部5位于压紧杆101下端;所述杠杆组件包括驱动杠杆(包括动力臂1021和阻力臂1022)和摇臂,所述杠杆阻力端(即阻力臂的端部)可转动的铰接于压紧杆101上端,摇臂下端可相对上纵梁单自由度转动,上端与驱动杠杆的支点可单自由度转动的同轴铰接;所述摇臂上设有限位块104,所述限位块104在驱动杠杆驱动压紧杆101压紧工件时限制杠杆继续向压紧方向转动;In this embodiment, the pressing assembly 1 includes a
压紧杆101的往复运动一般为单自由度即只进行往复移动,压紧部5可与压紧杆101一体成形也可以是分体可拆卸设置,本实施例中采用板状结构的压紧部,一般采用与压紧杆端部呈具有一定自由度的活动连接,比如球绞等活动头,以利于适应压紧端面,保证工件的同轴度;The reciprocating motion of the
摇臂上端通过支点铰接轴14与驱动杠杆的支点处铰接,驱动杠杆在外力作用下绕支点转动使得阻力臂1022由横向趋近于竖直,由此驱动压紧杆101下行压紧工件,所述摇臂在压紧杆101横向(没有位移)约束下绕摇臂下端铰接点向前摆动,在阻力臂1022压紧工件时所述支点轴线至少与支点铰接轴线(铰接轴14的轴线)相交或者向后超过铰接轴线,由此形成自锁,避免杠杆在反作用力下回转,同时,限位块限制杠杆继续向压紧方向转动,避免继续转动从而驱动压紧杆上行,形成压紧自锁(即压紧杆和驱动杠杆组成的机械结构类似于连杆曲柄结构,但由于被限位块进行限位,避免形成类似于连杆曲柄的圆周运动,从而形成自锁)。The upper end of the rocker arm is hinged with the fulcrum of the driving lever through the
本实施例中,所述压紧组件1还包括基座,所述基座固定于所述上纵梁6,所述压紧杆101可单自由度上下往复运动的设置于基座,所述摇臂为两个分列于(摇臂1031和摇臂1032)基座两侧且下端同轴铰接于基座,上端分别同轴铰接于驱动杠杆的支点的两侧(即与驱动杠杆在支点处同轴转动);所述压紧杆101通过压紧部压紧工件时,所述压紧杆的轴线相交于或向后超过所述支点的轴线,此时,所述限位块从背侧抵住所述驱动杠杆的阻力臂;In this embodiment, the pressing assembly 1 further includes a base, the base is fixed on the upper longitudinal beam 6, and the
如图所示,基座通过可拆卸式结构固定于上纵梁6表面,上纵梁6上开有供压紧杆通过的过孔;基座包括有基座板105和导向套107,导向套具有导向滑道,所述导向滑道正对所述上纵梁上的过孔竖直设置且所述压紧杆穿过导向滑道并与其沿上下可往复运动的配合;基座板105与上纵梁6通过连接孔(螺栓穿过,一般采用腰型孔)可拆卸式连接,具有较强的适应性;导向套107通过螺纹连接固定于基座板105,结构简单;如图所示,导向套107下端加工外螺纹,以轴线(导向滑道的方向)垂直于基座板105的方式旋在基座板105上的内螺纹上形成连接,为避免脱出,还利用锁紧螺母106进行锁紧;所述压紧杆沿竖直方向穿过导向套107并与其往复运动配合(一般为单自由度);摇臂1031下端和摇臂1032下端分别对称铰接在导向套107的两侧,结构简单实用,整个锁紧组件形成一个模块,铰接部位完全加工完毕后再安装在基座板上;As shown in the figure, the base is fixed on the surface of the upper longitudinal beam 6 through a detachable structure, and the upper longitudinal beam 6 is provided with a through hole for the pressing rod to pass through; the base includes a
本实用新型中的向后指的是驱动杠杆在压紧工件时动力臂1022摆动的方向(图4箭头所指方向),背侧则是与向后相对应的一侧,在此不再赘述。In the present invention, backward refers to the direction in which the
由于限位块14的作用,杠杆的阻力壁1022被阻止继续转动,摇臂1031和摇臂1031也在限位块的作用下无法继续转动,即形成互锁,并且所述压紧杆的轴线相交于或向后超过所述支点的轴线(一般为相交即可),即形成稳定的缩进机构,避免松脱。Due to the action of the
本实施例中,所述基座可拆卸式固定连接于上纵梁6,所述驱动杠杆为以支点为界的直角结构,阻力臂1022形成叉形槽且压紧杆101位于叉形槽内铰接于阻力臂端部,叉形结构利于稳定连接且不施加偏向力,从而使结构稳定且寿命周期较长;如图所示,驱动杠杆为以支点为界的直角结构(即动力臂1021与阻力臂1022呈直角),即在支点处转角,动力臂向前折弯,方便操作且与摇臂(限位块)不发生干扰。In this embodiment, the base is detachably and fixedly connected to the upper longitudinal beam 6 , the driving lever is a right-angle structure bounded by a fulcrum, the
本实施例中,所述工件9与上屏蔽环7和下屏蔽环10之间抵紧接触且形成径向密封,径向密封指的是在端面上设置密封圈,防止液体从径向上泄漏。In this embodiment, the workpiece 9 is in close contact with the upper shielding ring 7 and the
本实施例中,所述变径补偿件3可定位的安装于底板2且与底板通道201同轴,且内圆设有用于安放下屏蔽环10的台阶,所述台阶内径尺寸大于下屏蔽环10的内径,保证电镀液的稳定流动;所述上屏蔽环7同轴置于定位套8的内圆,所述压紧组件1通过上屏蔽环7压紧工件9;变径补偿件3可定位的安装于底板2可采用多种机械结构,比如在底板通道201(形状与变径补偿件径向的外形尺寸相同,本实施例为圆形)上形成环形沉槽,变径补偿件置于环形沉槽,形成横向的定位即达到同轴的效果,也可以采用如图所示的变径补偿件通过轴肩(阶梯轴)结构与底板通道相配合,即小直径部分穿过底板通道,大直径部分的轴肩压在底板通道的边沿,形成定位;In this embodiment, the
与工件(缸体)直接接触的部位密封一般采用耐酸碱氟橡胶密封圈,如上下屏蔽环与工件之间的密封,确保密封同时,能保障屏蔽圈与工件缸体之间的紧密接触以成功转移毛刺;而不与工件发生直接接触的密封则采用EVA泡棉(比如下屏蔽环与变径补偿件之间等),以减少操作者放置/取出胶圈的装夹动作,提高装夹效率;如图所示,所述底板上设有用于将底板定位放置于电镀装置的定位孔,工件安装于本实用新型后,将本实用新型的工装移至电镀装置上通过定位孔空202与装置11上的定位凸起1101配合,保证安置位置与装置的电镀液流道配合,保证电镀的正常进行。The parts in direct contact with the workpiece (cylinder) are generally sealed with acid and alkali-resistant fluororubber sealing rings, such as the sealing between the upper and lower shielding rings and the workpiece, to ensure the sealing and at the same time, it can ensure the close contact between the shielding ring and the workpiece cylinder to prevent The burr is successfully transferred; the seal without direct contact with the workpiece is made of EVA foam (such as between the lower shielding ring and the reducing compensator, etc.) Efficiency; as shown in the figure, the base plate is provided with a positioning hole for positioning the base plate on the electroplating device. After the workpiece is installed in the present utility model, the tooling of the present utility model is moved to the electroplating device through the
本实施例中,所述上屏蔽环和下屏蔽环均由POM(聚甲醛)材料添加碳粉制成,添加比例按质量分数小于等于1%,优选0.4%左右,具有较好的物理特性和化学特性,具有较好的导电性且镀层易于脱落,可长期使用而不更换,节约电镀成本。In this embodiment, the upper shielding ring and the lower shielding ring are both made of POM (polyoxymethylene) material added with carbon powder, and the addition ratio is less than or equal to 1% by mass fraction, preferably about 0.4%, which has good physical properties and It has good electrical conductivity and the coating is easy to fall off. It can be used for a long time without replacement, saving the cost of electroplating.
由于镀层可通过简单的物理方法剥离,不需要退镀工序,屏蔽圈几乎不损耗,寿命周期长,可连续使用半年至一年,当前每月用于屏蔽圈制作的低耗费用可降低75%以上;不使用硝酸进行屏蔽圈退镀,符合环保要求,使用的硝酸退镀费用可降低60%以上,且无需等待退镀时间,可快速投入下一轮使用,日常备用20%即可;无废水处理压力及对应的费用;剥离下来的镍层可回收,节约场地并降低成本。Since the coating can be peeled off by a simple physical method, no stripping process is required, the shielding ring is almost not worn out, the life cycle is long, and it can be used continuously for half a year to one year, and the current monthly low cost of shielding ring production can be reduced by 75% The above; do not use nitric acid to decoat the shielding ring, which meets the requirements of environmental protection. The decoating cost of nitric acid can be reduced by more than 60%, and there is no need to wait for the decoating time. Wastewater treatment pressure and corresponding costs; the stripped nickel layer can be recycled, saving space and reducing costs.
本实用新型的槽外电镀指的是通过在电镀液槽外形成电镀液循环而实现的动态电镀,在此不再赘述。The electroplating outside the tank of the present invention refers to the dynamic electroplating realized by forming the electroplating liquid circulation outside the electroplating liquid tank, which will not be repeated here.
本实施例是以发动机缸体为例,实际上本实用新型所要求保护的技术方案并不局限于发动机缸体,还可以是压缩机气缸、柱塞泵缸体等等具有相似结构的缸体,在此不再赘述。This embodiment takes an engine cylinder block as an example. In fact, the technical solution claimed by the present invention is not limited to an engine cylinder block, but can also be a cylinder block of a compressor cylinder, a piston pump cylinder block, etc. with similar structures. , and will not be repeated here.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions are modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and all of them should be included in the scope of the claims of the present invention.
Claims (9)
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| CN201922176516.2U CN211734509U (en) | 2019-12-06 | 2019-12-06 | Universal compensation device for circular electroplating |
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