CN211733280U

CN211733280U - Non-woven fabric fixed-length winding device

Info

Publication number: CN211733280U
Application number: CN201922156591.2U
Authority: CN
Inventors: 刘开宇
Original assignee: Hubei Tuoying New Material Co ltd
Current assignee: Hubei Tuoying New Material Co ltd
Priority date: 2019-12-05
Filing date: 2019-12-05
Publication date: 2020-10-23
Anticipated expiration: 2029-12-05

Abstract

The utility model discloses a non-woven fabric fixed length winding device, which comprises a frame, a winding mechanism, a driving mechanism, an unloading mechanism, a clamping mechanism, a cutter mechanism, an unloading trolley and a meter counter, wherein the driving mechanism drives a winding roller of the winding mechanism to rotate, a non-woven fabric winding shaft is driven by a winding wheel to rotate through friction force, the non-woven fabric winding shaft is wound with a non-woven fabric roll, the non-woven fabric roll is measured by the meter counter, and after the fabric is wound to a certain length, the fabric roll is pushed out backwards through the unloading mechanism, so that the fabric roll is pushed onto the unloading trolley from the winding wheel; the cloth is cut off by a cutter mechanism arranged on the side edge of the winding wheel. The device can realize the automatic fixed length rolling of non-woven fabrics, increases the degree of automation of non-woven fabrics production facility, reduces the cost of labor.

Description

Non-woven fabric fixed-length winding device

Technical Field

The utility model relates to a non-woven fabrics production facility technical field especially relates to non-woven fabrics fixed length coiling mechanism.

Background

The non-woven fabric is a packaging material with a wide application range, and good air permeability is one of the excellent performances of the non-woven fabric. The non-woven fabric is named without being woven into cloth, is a new-generation environment-friendly material, has the advantages of air permeability, flexibility, no toxicity, no odor, low price and the like, and is applied to various fields, such as agricultural films, shoemaking, leather making, mattresses, chemical industry, automobiles, building materials and the like. As known in the art, the complete set of nonwoven machinery equipment is mainly divided into an opener, a carding machine, a cotton feeder, a lapping machine, a needle machine, a splitting machine and a winding machine according to the process sequence.

The patent CN208979963U discloses a full-automatic winding machine for non-woven fabrics, which comprises a support column A, a support column B and a top plate, wherein one end of the top plate is fixedly connected with the side part at the top end of the support column A, the other end of the top plate is fixedly connected with the side part at the top end of the support column B, the combination of the support column A, the support column B and the top plate encloses an inner cavity, the non-woven fabric web forming machine further comprises a mounting plate A, a mounting plate B, a hot pressing roller A, a rotating shaft A, a hot pressing roller B, a rotating shaft B, a mounting plate C, a winding wheel and a rotating shaft C, the mounting plate A and the mounting plate B are fixedly arranged on the support column A, the hot pressing roller A is rotatably arranged on the mounting plate A through the rotating shaft A, the hot pressing roller B is rotatably arranged on the mounting plate A through the rotating shaft B, the method is characterized in that: the non-woven fabric full-automatic winding machine further comprises a rotating shaft D, an elastic belt A, a bearing B, an elastic belt B, an annular water tank, a sealing plug A and a sealing plug B, wherein the elastic belt A, the bearing B and the elastic belt B are sequentially arranged on the outer side of the rotating shaft D from one end to the other end, the annular water tank is rotatably sleeved on the rotating shaft D through the bearing A and the bearing B, one ends of the elastic belt A and the elastic belt B are respectively and fixedly connected with the bearing A, the other ends of the elastic belt A and the elastic belt B are respectively and fixedly connected with a top plate, the annular water tank comprises an annular water containing cavity, a water inlet and a water outlet which are communicated with the annular water containing cavity are arranged on the annular water tank, the sealing plug A which is matched with the water inlet and used for; the structure has the defects that the fixed-length winding function is not realized, the non-woven fabric output precision is low, and the automation degree is low.

SUMMERY OF THE UTILITY MODEL

Not enough to above-mentioned prior art, the utility model aims at providing a coiling mechanism that can accurate fixed length rolling.

In order to achieve the purpose, the utility model provides a non-woven fabrics fixed length coiling mechanism, including frame, winding mechanism, actuating mechanism, shedding mechanism, clamping mechanism, cutter mechanism, meter rice ware, the frame plays the supporting role for install other part, including mounting panel, bracing piece, the mounting panel has two, is bilateral symmetry and arranges, the bracing piece has two at least, and both ends fixed mounting plays the effect of fixed stay complete machine equipment on the mounting panel.

Further, winding mechanism is used for twining the non-woven fabrics into cylinder yardage roll, including tensioning roller, wind-up roll, the tensioning roller has two at least, establishes in the place ahead of wind-up roll on the non-woven fabrics cloth route of marcing, and as preferred, the tensioning roller rotates with the mounting panel to be connected, the wind-up roll has two, installs at the frame rear portion, leaves the clearance that supplies the non-woven fabrics to pass through between the wind-up roll, and two wind-up rolls parallel are put on same horizontal plane, and the non-woven fabrics cloth by the rolling is placed to the top of position between the wind-up roll and is formed the cylinder yardage roll, rotates between wind-up roll and the mounting panel to.

Further, actuating mechanism is used for driving the winding mechanism motion, including base, driving motor passes through the pedestal mounting on the mounting panel of frame one side, as preferred, the driving motor output is provided with drive sprocket, drive sprocket passes through the chain and is connected with the wind-up roll sprocket, drives the wind-up roll through the transmission of sprocket with the chain and rotates, as preferred, actuating mechanism still includes safety protection casing, safety protection casing installs on the base, with drive sprocket, chain, wind-up roll sprocket parcel, keeps apart with the external world, reduces the safety risk.

Further, the unloading mechanism is arranged in front of the wind-up roll and used for pushing the reel on the wind-up roll, which is wound with the non-woven fabric cloth, backwards, and comprises an air cylinder mounting plate, an air cylinder, a material pushing plate and a chute, the two sides of the cylinder mounting plate are fixedly arranged on the mounting plate, a cylinder is arranged in the middle above the cylinder mounting plate, the material pushing plate is arranged on a cylinder rod of the cylinder, preferably, the cylinder is connected with the cylinder mounting plate through a cylinder guide seat, the cylinder guide seat is U-shaped, the cylinder is arranged at the center of the cylinder guide seat, through holes are arranged at both sides of the cylinder guide seat, linear bearings are arranged in the two through holes, the both ends of scraping wings on one side of the cylinder are equipped with the guiding axle, and the guiding axle cooperatees with linear bearing, plays the effect of supplementary direction, the scraping wings opposite side is the circular arc type, conveniently releases the non-woven fabrics yardage roll. The chute is located the wind-up roll rear, installs on the mounting panel through the bolt, the chute has certain inclination, makes things convenient for the non-woven fabrics yardage roll to fall along the chute, as preferred, the inclination of chute is 40-60 degrees, the chute upper end is close to the wind-up roll, highly is less than the summit of wind-up roll surface, and the extension line of chute surface is tangent with the wind-up roll, the chute lower extreme highly is higher than the hopper of tripper.

Further, press from both sides material mechanism including pressing from both sides material roller, slide, pressing from both sides the material driver, the slide set up in the frame of wind-up roll front end, press from both sides the material roller and can follow slide reciprocating sliding, press from both sides the material roller by setting up the drive of the pressing from both sides material driver of the slide other end, through pressing from both sides the drive of material driver, press from both sides the material roller and can press from both sides tight non-woven fabrics with a wind-up roll, as preferred, press from both sides the outer parcel round silicon rubber coating of material roller roll surface for the increase presss from both sides the contact surface of material roller and wind-up roll, the tight non.

Further, cutter mechanism includes cutter driver, cutter, support, be used for with the non-woven fabrics yardage roll that shedding mechanism pushed down cuts off with the cloth of front end, the support mounting is on frame one side, the cutter passes through the cutter driver and installs on the support, the cutter is located the top in the middle of two wind-up rolls.

Further, meter rice ware is installed in the frame inboard, is located between tensioning roller and the wind-up roll for measure non-woven fabrics length.

Further, non-woven fabrics fixed length coiling mechanism still is provided with the tripper, the tripper is used for transporting the non-woven fabrics yardage roll to appointed place, including hopper, area brake truckle, push rod, the hopper is used for depositing the non-woven fabrics yardage roll, takes the backplate all around, take the four corners at the hopper bottom surface to brake the truckle and install, push rod fixed mounting makes things convenient for the workman's shallow on the hopper, as preferred, the hopper width is greater than the non-woven fabrics yardage roll width.

Compared with the prior art, the beneficial effects of the utility model reside in that: can carry out the fixed length rolling to the non-woven fabrics, increase the output precision of non-woven fabrics yardage roll, increase the degree of automation of non-woven fabrics production facility.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is the side view of the structure axis of the non-woven fabric fixed length winding device of the utility model

FIG. 2 is the side view of the structure shaft of the non-woven fabric fixed length winding device

FIG. 3 is the structure front view of the non-woven fabric fixed length winding device of the utility model

FIG. 4 is the utility model discloses non-woven fabrics fixed length coiling mechanism's structure plan view

Figure 5 is the utility model discloses non-woven fabrics fixed length coiling mechanism's structure cross-sectional view

Figure 6 is a side view of the material clamping mechanism shaft of the utility model

Figure 7 is a side view of the cutter mechanism shaft of the utility model

Fig. 8 is the utility model discloses non-woven fabrics fixed length coiling mechanism's cylinder department partial cross-sectional view

In the figure: 1. a frame; 101. mounting a plate; 102. a support bar; 2. a winding mechanism; 201. a tension roller; 202. a wind-up roll; 203. a pedestal bearing; 3. a drive mechanism; 301. a base; 302. a drive motor; 303. a drive sprocket; 304. a chain; 305. a safety shield; 4. a discharge mechanism; 401. a cylinder mounting plate; 402. a cylinder guide seat; 403. a cylinder; 404. a linear bearing; 405. a material pushing plate; 406. A chute; 5. a material clamping mechanism; 501. a material clamping roller; 502. a slide base; 503. a material clamping driver; 6. a cutter mechanism; 601. a cutter driver; 602. a cutter; 603. a support; 7. a discharge trolley; 701. a hopper; 702. a caster with a brake; 703. a push rod; 8. a meter counter.

Detailed Description

The technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it should be understood that the terms "center", "front", "back", "left", "right", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.

Fig. 1 to 8 show the main technical content of a specific embodiment, which provides a fixed-length winding device for non-woven fabrics, comprising a frame 1, a winding mechanism 2, a driving mechanism 3, a discharging mechanism 4, a clamping mechanism 5, a cutter mechanism 6, a discharging trolley 7 and a meter counter 8, wherein the frame 1 comprises a mounting plate 101 and two supporting rods 102, the mounting plate 101 is arranged in bilateral symmetry, the two supporting rods 102 are respectively arranged at the front end and the rear end of the lower part of the mounting plate 101, and two ends of the supporting rod 102 are fixedly mounted on the mounting plate 101 to play a role of fixedly supporting the whole equipment.

Winding mechanism 2 includes tensioning roller 201, wind-up roll 202, area seat bearing 203, tensioning roller 201 has two, establishes in the place ahead of wind-up roll 202 on non-woven fabrics cloth march route, is connected through area seat bearing 203 between tensioning roller 201 and the mounting panel 101, wind-up roll 202 has two, installs at frame 1 rear portion, leaves the clearance that supplies the non-woven fabrics to pass through between the wind-up roll 202, and two wind-up roll 202 parallels are put on same horizontal plane, and the non-woven fabrics cloth by the rolling is placed to the top of position between the wind-up roll 202 and is formed the cylinder non-woven fabrics cloth and roll, is connected through area seat bearing 203 between wind-up roll 202 and the mounting panel 101, and wind-up roll 202 one.

Actuating mechanism 3 includes base 301, driving motor 302, driving sprocket 303, chain 304, safety protection cover 305, driving motor 302 passes through base 301 and installs on the mounting panel 101 of frame 1 one side, driving motor 302 output is provided with driving sprocket 303, driving sprocket 303 passes through chain 304 and is connected with the wind-up roll sprocket, drives wind-up roll 202 through the transmission of sprocket with the chain and rotates, safety protection cover 305 installs on base 301, with driving sprocket 303, chain 304, wind-up roll sprocket parcel, keeps apart with the external world, reduces safe risk, and safety protection cover 305 does not show at the drawing.

The discharging mechanism 4 comprises an air cylinder mounting plate 401, an air cylinder guide seat 402, an air cylinder 403, a linear bearing 404, a material pushing plate 405 and a chute 406, wherein two sides of the air cylinder mounting plate 401 are fixedly mounted on the mounting plate 101 in front of the wind-up roll 202, the air cylinder 403 is mounted in the middle of the air cylinder mounting plate 401 through the air cylinder guide seat 402, the air cylinder guide seat 402 is in a U shape, the air cylinder 403 is mounted in the center of the air cylinder guide seat 402, through holes are formed in two sides of the air cylinder guide seat 402, the linear bearing 404 is arranged in the two through holes, the material pushing plate 405 is mounted on an air cylinder rod of the air cylinder 403, guide shafts are arranged at two ends of one side of the air cylinder 403 of the material pushing plate 405, the guide shafts are matched with the linear bearing 404 to play a role in auxiliary guiding, the other side of the material pushing plate 405 is in an arc shape, the chute 406 has certain inclination angle, and inclination angle is 50 degrees, makes things convenient for the non-woven fabrics yardage roll along chute 406 to fall, the chute 406 upper end is close to wind-up roll 202, highly is less than the summit of wind-up roll 202 roll surface, and the extension line of chute surface is tangent with wind-up roll 202, the height of chute 406 lower extreme is a little higher than hopper 701 of tripper 7.

As shown in fig. 6, the material clamping mechanism 5 includes a material clamping roller 501, a sliding base 502, and a material clamping driver 503, the sliding base 502 is disposed on the frame 1 at the front end of the winding roller 202, the material clamping roller 501 can slide along the sliding base 502 in a reciprocating manner, the material clamping roller 501 is driven by the material clamping driver 503 disposed at the other end of the sliding base 502, the material clamping roller 501 and one winding roller 202 can clamp the non-woven fabric by being driven by the material clamping driver 503, and a circle of silicon rubber coating is wrapped on the surface of the material clamping roller 501 for increasing the contact surface between the material clamping roller 501 and the winding roller 202, so as to clamp the non-woven fabric better.

As shown in fig. 7, the cutter mechanism 6 includes a cutter driver 601, a cutter 602, and a support 603, the support 603 is mounted on one side of the frame 1, the cutter 602 is mounted on the support 603 through the cutter driver 601, and the cutter 602 is located above the middle of the two wind-up rolls 202.

The discharging trolley 7 comprises a hopper 701, casters 702 with brakes and a push rod 703, wherein the hopper 701 is used for storing non-woven fabric rolls and is provided with guard plates all around, the casters 702 with brakes are arranged at four corners of the bottom surface of the hopper 701, and the push rod 703 is fixedly arranged on the hopper 701, so that a worker can conveniently push the non-woven fabric rolls.

The meter counter 8 is arranged on the inner side of the frame 1 and positioned between the tension roller 201 and the wind-up roller 202 for measuring the length of the non-woven fabric.

When the non-woven fabric winding device is used specifically, the driving mechanism 3 drives the winding mechanism 2 to rotate, non-woven fabrics are wound above the winding roller 202 through the winding mechanism 2 to form a non-woven fabric roll, when the meter counter 8 detects a specified length, the driving mechanism 3 stops moving, the clamping driver 503 drives the clamping roller 501 and the winding roller 202 to clamp the non-woven fabrics, the non-woven fabrics are prevented from shrinking forwards under the action of elastic force, the air cylinder 403 of the discharging mechanism 4 moves to drive the material pushing plate 405 to push the non-woven fabric roll backwards from the winding roller 202, after the non-woven fabric roll is pushed out, the cutter driver 601 drives the cutter 602 to cut the non-woven fabrics, the discharging trolley 7 is placed at the lower end of the chute 406, the non-woven fabric roll slides downwards onto the discharging trolley 7 along the chute 406, and when the discharging trolley 7 is full.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; these modifications and substitutions do not depart from the essence of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. Non-woven fabrics fixed length coiling mechanism includes frame (1), winding mechanism (2), actuating mechanism (3), shedding mechanism (4), presss from both sides material mechanism (5), cutter mechanism (6), meter rice ware (8), its characterized in that: winding mechanism (2) are installed in frame (1), actuating mechanism (3) are installed in frame (1) one side, shedding mechanism (4) are installed in frame (1) in wind-up roll (202) the place ahead, press from both sides material mechanism (5) and install in frame (1) before wind-up roll (202), drive through pressing from both sides material driver (503) and press from both sides material roller (501), press from both sides material roller (501) and wind-up roll (202) and press from both sides tight cloth, cutter mechanism (6) are installed in frame (1) of wind-up roll (202) one side, drive cutter (602) through cutter driver (601), cut off the cloth, meter rice ware (8) are installed in frame (1) between wind-up roll (202) and tensioning roller (201) for measure cloth length.

2. The fixed-length winding device of non-woven fabric according to claim 1, wherein: press from both sides material mechanism (5) and still include slide (502), slide (502) set up in on frame (1) of wind-up roll (202) front end, press from both sides material roller (501) can be followed slide (502) reciprocating sliding, press from both sides material roller (501) by setting up and be in press from both sides material driver (503) drive of slide (502) the other end.

3. The fixed-length winding device of non-woven fabric according to claim 1, wherein: the cutter mechanism (6) further comprises a support (603), the support (603) is installed on one side of the rack (1), the cutter (602) is installed on the support (603) through a cutter driver (601), and the cutter (602) is located above the middle of the two winding rollers (202).

4. The fixed-length winding device of non-woven fabric according to claim 1, wherein: the discharging mechanism (4) comprises an air cylinder mounting plate (401), an air cylinder (403), a material pushing plate (405) and a chute (406), the air cylinder mounting plate (401) is mounted on the frame (1) in front of the winding roller (202), the air cylinder (403) is arranged in the middle of the air cylinder mounting plate (401), the material pushing plate (405) is mounted on an air cylinder rod of the air cylinder (403), the chute (406) is located behind the winding roller (202) and mounted on the mounting plate (101) through bolts, the chute (406) has a certain inclination angle, and a non-woven fabric roll can conveniently fall along the chute (406).

5. The fixed-length non-woven fabric winding device according to claim 4, wherein: the upper end of the chute (406) is close to the winding roller (202), the height of the chute is lower than the top point of the roller surface of the winding roller (202), the extension line of the chute surface is tangent to the winding roller (202), and the lower end of the chute (406) is slightly higher than the hopper (701) of the discharging trolley (7).

6. The fixed-length winding device of non-woven fabric according to claim 1, wherein: the rack (1) comprises a mounting plate (101) and two supporting rods (102), the two mounting plates (101) are arranged in a bilateral symmetry mode, and two ends of each supporting rod (102) are fixedly mounted on the mounting plates (101) and play a role in fixedly supporting the whole equipment.

7. The fixed-length winding device of non-woven fabric according to claim 1, wherein: winding mechanism (2) are including tensioning roller (201), wind-up roll (202), tensioning roller (201) have two at least, establish the place ahead of wind-up roll (202) on non-woven fabrics cloth march route, and tensioning roller (201) rotate with mounting panel (101) to be connected, wind-up roll (202) have two, install in frame (1) rear portion, and two wind-up roll (202) parallel are put on same horizontal plane, and the non-woven fabrics cloth by the rolling is placed to the top of position between wind-up roll (202) and is formed the cylinder yardage roll, and wind-up roll (202) rotate with mounting panel (101) and are connected.

8. The fixed-length winding device of non-woven fabric according to claim 1, wherein: actuating mechanism (3) include base (301), driving motor (302) are installed on mounting panel (101) of frame (1) one side through base (301), driving motor (302) drive wind-up roll (202) through the transmission and rotate.

9. The fixed-length winding device of non-woven fabric according to claim 1, wherein: the non-woven fabrics fixed length coiling mechanism still is provided with dump truck (7), dump truck (7) are including hopper (701), area brake truckle (702), push rod (703), hopper (701) are used for depositing the non-woven fabrics yardage roll, the four corners at hopper (701) bottom surface is installed in area brake truckle (702), push rod (703) fixed mounting makes things convenient for workman's shallow on hopper (701).