CN211732062U - Ton bag unpacking device for chemical fertilizer - Google Patents

Ton bag unpacking device for chemical fertilizer Download PDF

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Publication number
CN211732062U
CN211732062U CN201921977006.9U CN201921977006U CN211732062U CN 211732062 U CN211732062 U CN 211732062U CN 201921977006 U CN201921977006 U CN 201921977006U CN 211732062 U CN211732062 U CN 211732062U
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China
Prior art keywords
ton bag
fertilizer
support
blanking hopper
rotating shaft
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CN201921977006.9U
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Chinese (zh)
Inventor
徐文鹏
李林
贾兰辉
张雨
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Cccc Mechanical & Electrical Engineering Co ltd
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Cccc Mechanical & Electrical Engineering Co ltd
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Abstract

The utility model discloses a ton bag bale breaking device for chemical fertilizer, it includes: erecting a frame; at least one tilting mechanism, arbitrary tilting mechanism include support and telescopic machanism, and the support is the L shape structure of vertical setting, the upper end on its vertical limit with the grudging post is articulated, and the horizontal limit of support is fretwork plate body structure, and is higher than work platform, the horizontal limit of support is used for shelving the chemical fertilizer ton bag of waiting to tear open, and the opening of chemical fertilizer ton bag is downward towards the direction slope of a side of the work platform that closes on. The utility model discloses a tilting mechanism drives the removal of the relative work platform of chemical fertilizer ton bag, removes chemical fertilizer ton bag to the position that closes on operating personnel, makes things convenient for operating personnel to unbundle the rope body of the open end of chemical fertilizer ton bag, guarantees the intact harmless of the bag body for bag body reuse.

Description

Ton bag unpacking device for chemical fertilizer
Technical Field
The utility model relates to an industrial equipment technical field. More specifically, the utility model relates to a ton bag bale breaking device for chemical fertilizer.
Background
The bagged fertilizer is widely applied in industry, a large amount of manpower is often consumed to unpack the bagged fertilizer in the using process, the manual unpacking work efficiency is extremely low, and the problems of dust raised during unpacking and damage of the fertilizer to the health of a human body exist, particularly, the ton bag has larger weight and higher labor intensity, so that the unpacking cost is increased; in order to improve the working efficiency of unpacking the fertilizer ton bags and reduce the unpacking cost, the automatic unpacking device for the fertilizer ton bags is introduced in the market, and can realize automatic unpacking and discharging, but most of the existing automatic unpacking devices cut the bags through a knife or other sharp edge tools and do not remove the rope body at the opening end of the bags, so that the bags cannot be reused due to large damage degree, and the structure is complicated; complex operation and the like.
Therefore, there is a need for a rope body that can conveniently release the opening end of the bag body, so that the bag body can be reused, and the unpacking device for the fertilizer ton bag has a simple structure and is easy to operate.
SUMMERY OF THE UTILITY MODEL
It is an object of the present invention to solve at least the above problems and to provide at least the advantages which will be described later.
The utility model discloses still another purpose provides a ton bag bale breaking device for chemical fertilizer, its removal that drives the relative work platform of chemical fertilizer ton bag through tilting mechanism removes chemical fertilizer ton bag to the position that closes on operating personnel, makes things convenient for operating personnel to remove the rope body of the open end of chemical fertilizer ton bag, guarantees the intact harmless of the bag body for bag body reuse.
In order to achieve these objects and other advantages in accordance with the present invention, there is provided a ton bag unpacking device for chemical fertilizer, comprising:
the upper part of the vertical frame is annularly provided with a circle of working platform;
the turnover mechanism comprises a support and a telescopic mechanism, the support is of an L-shaped structure which is vertically arranged, the upper end of the vertical edge of the support is hinged with the vertical frame, the horizontal edge of the support is of a hollow plate structure and is higher than the working platform, the horizontal edge of the support is used for placing a fertilizer ton bag to be dismantled, and the opening of the fertilizer ton bag is inclined downwards towards the direction of one side edge of the adjacent working platform; the telescopic mechanism is horizontally arranged and is perpendicular to the vertical edge of the support, the telescopic mechanism is driven to stretch by a driving mechanism fixedly arranged on the vertical frame, and the free end of the telescopic mechanism is hinged with the outer side face of the vertical edge of the support.
Preferably, the ton bag unpacking device for the fertilizer is characterized in that the vertical side and the horizontal side of any support are connected through at least two inclined struts.
Preferably, the ton bag unpacking device for the fertilizer is provided with the following components from top to bottom under any turnover mechanism:
the blanking hopper is of a V-shaped funnel structure which is vertically arranged and has a large upper part and a small lower part, and the vertical downward projection of the horizontal edge of the bracket is always contained on the upper end surface of the blanking hopper; the blanking hopper is fixedly arranged on the vertical frame;
the crushing mechanism is arranged at the bottom of the blanking hopper and comprises a rotating shaft and a plurality of rod bodies fixedly arranged on the rotating shaft at intervals, the rotating shaft is horizontally arranged, two ends of the rotating shaft are respectively and rotatably connected with the inner wall of the blanking hopper, and the blanking hopper does not limit the rotation of the rotating shaft around the axis of the blanking hopper; any rod body is vertical to the rotating shaft, and the free end of the rod body is not contacted with the inner wall of the blanking hopper;
and the conveying mechanism is positioned under the blanking hopper and is a horizontally arranged belt conveyor, and the vertical downward projection of the lower end surface of the blanking hopper is contained on a conveying belt of the belt conveyor.
Preferably, any driving mechanism of the ton bag unpacking device for the fertilizer is a hydraulic cylinder.
Preferably, the ton bag unpacking device for the fertilizer has 2 turnover mechanisms which are arranged at the same side of the working platform at intervals.
Preferably, in the ton bag unpacking device for the chemical fertilizer, the rotation of any rotating shaft is driven by a motor which is fixedly arranged on the vertical frame, and one end of the rotating shaft penetrates through the side surface of the blanking hopper and is connected with the output shaft of the motor corresponding to the rotating shaft.
Preferably, the ton bag unpacking device for the chemical fertilizer is characterized in that a transparent baffle is vertically arranged between the end part of the horizontal edge of the working platform and the end part of the horizontal edge of any support, the baffle is parallel to a plane where the vertical edge of the corresponding support is located, and a through hole for an operator to pass through is formed in the baffle.
The utility model discloses at least, include following beneficial effect: drive the relative work platform's of chemical fertilizer ton bag removal through tilting mechanism, with chemical fertilizer ton bag removal to the position that closes on operating personnel, make things convenient for operating personnel to relieve the rope body of the open end of chemical fertilizer ton bag, guarantee the intact harmless of the bag body for bag body reuse.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a schematic structural diagram of the present invention in one embodiment;
fig. 2 is a schematic structural view of the present invention in another embodiment;
fig. 3 is a schematic structural diagram of another embodiment of the present invention.
Description of reference numerals: 1-vertical frame 2-working platform 21-baffle 31-vertical edge 32-horizontal edge 33-inclined strut 4-telescopic mechanism 41-hydraulic cylinder 5-blanking hopper 6-crushing mechanism 7-transport mechanism 8-operator
Detailed Description
The present invention is further described in detail below with reference to the drawings and examples so that those skilled in the art can implement the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
It is to be noted that the experimental methods described in the following embodiments are all conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified.
In the description of the present invention, the terms "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
As shown in fig. 1-3, the utility model provides a ton bag bale breaking device for chemical fertilizer, it includes:
the upper part of the vertical frame 1 is annularly provided with a circle of working platform 2;
the turnover mechanism comprises a support and a telescopic mechanism 4, the support is of an L-shaped structure which is vertically arranged, the upper end of a vertical edge 31 of the support is hinged with the vertical frame 1, a horizontal edge 32 of the support is of a hollow plate structure and is slightly higher than the working platform 2, the horizontal edge 32 of the support is used for placing a fertilizer ton bag to be detached, and the opening of the fertilizer ton bag inclines downwards towards the direction of one side edge of the adjacent working platform 2; the telescopic mechanism 4 is horizontally arranged and is perpendicular to the vertical edge 31 of the support, the telescopic mechanism 4 is driven to stretch by a driving mechanism fixedly arranged on the vertical frame 1, and the free end of the telescopic mechanism 4 is hinged with the outer side surface of the vertical edge 31 of the support.
In the technical scheme, the utility model discloses a tilting mechanism drives the relative work platform's of chemical fertilizer ton bag removal 2, removes chemical fertilizer ton bag to the position that closes on operating personnel 8, makes things convenient for operating personnel 8 to unbundle the rope body of the open end of chemical fertilizer ton bag, guarantees the intact harmless of the bag body for bag body reuse.
The utility model discloses a work platform 2 is the place that supplies operating personnel 8 to stand, and tilting mechanism sets up in the middle part space that round work platform 2 encloses, and tilting mechanism's support is used for placing the chemical fertilizer ton bag of treating unpacking, and the method of placing of chemical fertilizer ton bag does: the open end of the fertilizer ton bag (the open end is generally in a rope sealing state before unpacking) extends downwards in an inclined mode towards the direction close to the working platform 2, the upper end of the fertilizer ton bag leans against the inner side face of the vertical edge 31 of the support, so that an operator 8 can easily contact the open end of the fertilizer ton bag when standing on the working platform 2, and then unpacking work is carried out on the fertilizer ton bag through manually unbinding the rope body of the fertilizer ton bag;
in the initial position, the vertical edge 31 of the bracket is vertically arranged, and the horizontal edge 32 is horizontally arranged;
the fertilizer ton bags can be moved to the bracket through a mobile machine such as a bridge crane or a forklift, and the width of the horizontal edge 32 of the bracket is preferably designed to be suitable for placing two fertilizer ton bags; the lower end of any fertilizer ton bag is in contact with the upper surface of the horizontal edge 32 of the bracket, the opening part deviates from the vertical edge 31 of the bracket and extends towards the direction close to the working platform 2, and the upper end leans against the inner side surface of the vertical edge 31 of the bracket; an armrest ladder is arranged between the working platform 2 and the ground, an operator 8 can walk to the working platform 2 through the armrest ladder, when unpacking work is carried out, the operator 8 controls the telescopic mechanism 4 to horizontally extend and push the support through operating an electric cabinet arranged on the stand 1 on the working platform 2, the support rotates around a hinged point of the support and the stand 1 towards a direction close to one side edge (the side edge of the working platform opposite to the free end of the horizontal edge 32 of the support) of the adjacent working platform 2, the support rotates to a position where the operator 8 can stretch to contact with a rope body at the opening of the fertilizer ton bag, the operator 8 manually unbinds the rope body, the opening of the fertilizer ton bag is opened, and the fertilizer automatically falls down through a hollow hole on the horizontal edge 32 under the action of self gravity of the fertilizer; after the rope body is unbundled, the support is driven to swing in a reciprocating manner by the aid of the telescopic mechanism 4 in a reciprocating manner, falling speed of the fertilizer is increased, and unpacking efficiency is improved. In practical application, when a small amount of fertilizer remains in the fertilizer ton bag, the operator 8 can smash the interior of the fertilizer ton bag by means of tools such as a stick and the like, so that the fertilizer in the fertilizer ton bag is completely discharged; the hollow cavity of the horizontal edge 32 ensures that the fertilizer ton bag can not pass through.
In another technical scheme, the vertical side 31 and the horizontal side 32 of any support of the ton bag unpacking device for the fertilizer are connected through at least two inclined struts 33. The inclined strut 33 plays a role in improving the bearing strength of the support and enhances the stability of the support.
In another technical scheme, the ton bag unpacking device for the chemical fertilizer is provided with the following components from top to bottom under any turnover mechanism in sequence:
the blanking hopper 5 is of a vertically arranged V-shaped funnel structure with a large upper part and a small lower part, and the vertical downward projection of the horizontal edge 32 of the bracket is always contained on the upper end surface of the blanking hopper 5; the blanking hopper 5 is fixedly arranged on the vertical frame 1;
the crushing mechanism 6 is arranged at the bottom of the blanking hopper 5, the crushing mechanism 6 comprises a rotating shaft and a plurality of rod bodies fixedly arranged on the rotating shaft at intervals, the rotating shaft is horizontally arranged, two ends of the rotating shaft are respectively and rotatably connected with the inner wall of the blanking hopper 5, and the blanking hopper 5 does not limit the rotation of the rotating shaft around the axis of the blanking hopper; any rod body is vertical to the rotating shaft, and the free end of the rod body is not contacted with the inner wall of the blanking hopper;
and the conveying mechanism 7 is positioned right below the blanking hopper 5, the conveying mechanism 7 is a horizontally arranged belt conveyor, and the vertical downward projection of the lower end surface of the blanking hopper 5 is contained on a conveying belt of the belt conveyor.
In the technical scheme, after the rope body is unbound, fertilizer in the fertilizer ton bag falls downwards into the dropping hopper 5 through a hollow hole hollowed out by the horizontal edge 32, the rotating shaft is driven by the motor to rotate relative to the dropping hopper through the crushing mechanism 6 at the bottom of the dropping hopper 5, a plurality of rod bodies on the rotating shaft stir the fertilizer, the fertilizer is extruded and stirred between the rod bodies and the inner wall of the dropping hopper, and then fertilizer blocks hardened by water vapor or moisture in the transportation process are crushed, preferably, a screen can be connected to the lower end face of the dropping hopper 5, and the size of the screen can be adjusted according to the required fertilizer particle size; the crushed fertilizer falls down onto a conveyor belt and is output through a belt conveyor, and the scheme can crush unpacked materials and output the materials with the granularity meeting the requirement;
a dust removal system can be arranged at the blanking hopper 5 to improve the working environment;
the utility model discloses not only possess the automatic function of overturning of ton bag, can possess the function that material granularity size was adjusted, can be better for the user provides the material that meets the requirements, have great application space.
In another technical scheme, any driving mechanism of the ton bag unpacking device for the fertilizer is a hydraulic cylinder 41. The hydraulic cylinder 41 is stable and reliable in driving, simple in structure and convenient to install and maintain.
In another technical scheme, the ton bag unpacking device for the chemical fertilizer has 2 turnover mechanisms which are arranged at the same side of the working platform 2 at intervals. Two ton bags can be placed at an interval along the width direction of the horizontal edge 32 (the direction of the vertical paper surface in the attached drawings 2-3) on the horizontal edge 32 of the support of one turnover mechanism, one turnover mechanism drives the turnover of the two ton bags, the utility model discloses preferably two sets of turnover mechanisms can realize the unpacking work of four ton bags simultaneously, and greatly improve the work efficiency.
In another technical scheme, the ton bag unpacking device for the chemical fertilizer is characterized in that any rotating shaft is driven by a motor, the motor is fixedly arranged on the vertical frame 1, and one end of the rotating shaft penetrates through the side surface of the blanking hopper 5 and is connected with an output shaft of the motor corresponding to the rotating shaft. The motor drives the rotating shaft to rotate, so that the fertilizer crushing efficiency is improved, and the equipment structure is simplified.
In another technical scheme, chemical fertilizer ton bag unpacking device, vertically be equipped with transparent baffle 21 between the tip of work platform 2 and the horizontal limit 32 of arbitrary support, the baffle 21 is parallel rather than the plane that the vertical limit 31 of corresponding support was located, is equipped with the through-hole that supplies operating personnel 8's hand to pass on the baffle 21. Operating personnel 8 stands on work platform 2, remove the ton bag to the position department that closes on the through-hole through tilting mechanism, the ton bag opening can be looked over through transparent baffle 21 to operating personnel 8, and pass the through-hole with the hand and relieve ton bag open-ended rope body, baffle 21 can play the stimulation that protection operating personnel 8 avoided dust or fertilizer granule, improve personnel's security, the through-hole can set up at the support rotatory when being close to baffle 21, support horizontal edge 32 relative position department, make things convenient for operating personnel 8 to stand or bow slightly and pass the through-hole with the hand and can touch the rope body of ton bag open end.
The number of apparatuses and the scale of the process described here are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.
While the embodiments of the invention have been described above, it is not intended to be limited to the details shown, or described, but rather to cover all modifications, which would come within the scope of the appended claims, and all changes which come within the meaning and range of equivalency of the art are therefore intended to be embraced therein.

Claims (7)

1. Fertilizer is with ton bag bale breaking device, its characterized in that, it includes:
the upper part of the vertical frame is annularly provided with a circle of working platform;
the turnover mechanism comprises a support and a telescopic mechanism, the support is of an L-shaped structure which is vertically arranged, the upper end of the vertical edge of the support is hinged with the vertical frame, the horizontal edge of the support is of a hollow plate structure and is higher than the working platform, the horizontal edge of the support is used for placing a fertilizer ton bag to be dismantled, and the opening of the fertilizer ton bag is inclined downwards towards the direction of one side edge of the adjacent working platform; the telescopic mechanism is horizontally arranged and is perpendicular to the vertical edge of the support, the telescopic mechanism is driven to stretch by a driving mechanism fixedly arranged on the vertical frame, and the free end of the telescopic mechanism is hinged with the outer side face of the vertical edge of the support.
2. The ton bag unpacking device for fertilizer as recited in claim 1, wherein the vertical side and the horizontal side of any one of the supports are connected by at least two diagonal braces.
3. The ton bag unpacking device for fertilizer as claimed in claim 2, wherein the following components are arranged in sequence from top to bottom under any turnover mechanism:
the blanking hopper is of a V-shaped funnel structure which is vertically arranged and has a large upper part and a small lower part, and the vertical downward projection of the horizontal edge of the bracket is always contained on the upper end surface of the blanking hopper; the blanking hopper is fixedly arranged on the vertical frame;
the crushing mechanism is arranged at the bottom of the blanking hopper and comprises a rotating shaft and a plurality of rod bodies fixedly arranged on the rotating shaft at intervals, the rotating shaft is horizontally arranged, two ends of the rotating shaft are respectively and rotatably connected with the inner wall of the blanking hopper, and the blanking hopper does not limit the rotation of the rotating shaft around the axis of the blanking hopper; any rod body is vertical to the rotating shaft, and the free end of the rod body is not contacted with the inner wall of the blanking hopper;
and the conveying mechanism is positioned under the blanking hopper and is a horizontally arranged belt conveyor, and the vertical downward projection of the lower end surface of the blanking hopper is contained on a conveying belt of the belt conveyor.
4. The ton bag unpacking device for fertilizer as recited in claim 3, wherein any one of the driving mechanisms is a hydraulic cylinder.
5. The ton bag unpacking device for fertilizer as claimed in claim 4, wherein the number of the turnover mechanisms is 2, and the turnover mechanisms are arranged at the same side of the working platform at intervals.
6. The ton bag unpacking device for fertilizer as claimed in claim 5, wherein the rotation of any rotating shaft is driven by a motor, the motor is fixed on the vertical frame, and one end of the rotating shaft penetrates through the side surface of the blanking hopper and is connected with the output shaft of the motor corresponding to the rotating shaft.
7. The ton bag unpacking device for chemical fertilizer as recited in claim 6, wherein a transparent baffle is vertically arranged between the working platform and the end part of the horizontal edge of any one of the supports, the baffle is parallel to the plane where the vertical edge of the corresponding support is located, and the baffle is provided with a through hole for the hand of the operator to pass through.
CN201921977006.9U 2019-11-15 2019-11-15 Ton bag unpacking device for chemical fertilizer Active CN211732062U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921977006.9U CN211732062U (en) 2019-11-15 2019-11-15 Ton bag unpacking device for chemical fertilizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921977006.9U CN211732062U (en) 2019-11-15 2019-11-15 Ton bag unpacking device for chemical fertilizer

Publications (1)

Publication Number Publication Date
CN211732062U true CN211732062U (en) 2020-10-23

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CN201921977006.9U Active CN211732062U (en) 2019-11-15 2019-11-15 Ton bag unpacking device for chemical fertilizer

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116946738A (en) * 2023-08-28 2023-10-27 安徽盛农农业集团有限公司 Unmanned aerial vehicle fertilization equipment and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116946738A (en) * 2023-08-28 2023-10-27 安徽盛农农业集团有限公司 Unmanned aerial vehicle fertilization equipment and method

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