CN211728138U - On-spot appearance scanning movable metal vibration material disk repair equipment based on shelter - Google Patents
On-spot appearance scanning movable metal vibration material disk repair equipment based on shelter Download PDFInfo
- Publication number
- CN211728138U CN211728138U CN201922417372.5U CN201922417372U CN211728138U CN 211728138 U CN211728138 U CN 211728138U CN 201922417372 U CN201922417372 U CN 201922417372U CN 211728138 U CN211728138 U CN 211728138U
- Authority
- CN
- China
- Prior art keywords
- shelter
- robot
- movable metal
- transportation
- arc power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The invention provides a field appearance scanning movable metal additive repairing device based on a shelter, wherein an air conditioner is installed on a shelter body of the shelter, and a double-open cabin door is arranged on the side wall of the shelter body of the shelter; install on the inside bottom surface of the shelter cabin body and accomodate cabinet, desk, welded platform, robot, argon gas bottle, short distance transportation dolly and electric arc power, welded platform is located robot the place ahead, and three-dimensional scanner and portable computer place in the desk, send a machine to install on electric arc power, and the robot control cabinet is installed on the short distance transportation dolly. The invention can be well suitable for long-distance transportation such as road transportation, railway transportation, sea transportation, air transportation and the like, and hoisting and carrying of helicopters, cranes and the like, and the whole set of equipment has strong maneuverability; the modeling efficiency is far higher than that of manual modeling after traditional manual measurement, and the repair quality and precision are far higher than those of traditional manual repair welding; the reliability is higher, the metal wire material is convenient to maintain, the forming efficiency is high, and the adaptability to the complex environment on site is better.
Description
Technical Field
The invention relates to the technical field of additive manufacturing repair, in particular to movable metal additive repair equipment.
Background
The shelter is from the field of military application, and is required to have good maneuvering capability on a battlefield at the beginning of design, so that the shelter can be well suitable for long-distance transportation such as railway transportation, automobile transportation, sea transportation, air transportation and the like, and hoisting and carrying such as helicopters, cranes and the like. At present, the shelter is not only widely applied in the military field, but also increasingly applied in the civil field.
The metal additive manufacturing and repairing can realize the immediate repairing and immediate use of parts, and has wide application in military and civil markets and huge market scale. One outstanding problem of the existing metal additive manufacturing repair technology oriented to engineering application is that equipment which is suitable for complex environments on site and has movable attribute and shape scanning functions is lacked, on-site shape scanning and repairing of workpieces cannot be achieved, although the technology is called as rapid repairing, the traditional machining period from section bar preparation to machining forming is mainly saved, and time consumed in equipment dismounting and back-and-forth transportation is still available. The movable metal additive repairing equipment based on shelter field shape scanning is developed, so that the equipment has the advantage of great outstanding quick response and can play an irreplaceable role in key engineering guarantee, equipment maintenance in battlefield environment or occasions such as difficult disassembly and transportation of parts.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a movable metal additive repairing device based on field profile scanning of a shelter. The equipment can be well suitable for long-distance transportation such as road transportation, railway transportation, sea transportation, air transportation and the like, and hoisting and carrying of helicopters, cranes and the like, has strong maneuverability, integrates the functions of appearance scanning and electric arc metal additive material repair, can carry out three-dimensional scanning and electric arc additive material repair on damaged workpieces on site, and has the advantage of great outstanding quick response. The invention has high equipment reliability and convenient metal wire maintenance, is suitable for stable work in a complex environment on site, and can play an irreplaceable role in key engineering guarantee, equipment maintenance in a battlefield environment, difficult disassembly and transportation of parts and other occasions.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a movable metal additive repairing device based on shelter field shape scanning comprises a shelter body, an air conditioner, a storage cabinet, a three-dimensional scanner, a portable computer, a welding platform, a robot, a wire feeder, an argon bottle, a robot control cabinet, a short-distance transfer trolley, a computer desk and an electric arc power supply;
the air conditioner is arranged on the shelter body of the shelter, and the side wall of the shelter body of the shelter is provided with double open hatches; install on the inside bottom surface of the shelter cabin body and accomodate cabinet, desk, welded platform, robot, argon gas bottle, short distance transportation dolly and electric arc power, welded platform is located robot the place ahead, and three-dimensional scanner and portable computer place in the desk, send a machine to install on electric arc power, and the robot control cabinet is installed on the short distance transportation dolly.
Preferably, the cabin body of the square cabin is a CAF44 series square cabin which meets the requirements of GJB 6109 and 2007, and can meet the transportation requirements of off-road vehicle carrying, railway transportation, crane loading and unloading, forklift carrying and helicopter hoisting.
Preferably, the robot is a 6-axis industrial robot.
Preferably, the arc power source is a MIG welder with cold metal transition mode.
Preferably, the wire feeder is an automatic wire feeder with a wire drawing function.
Preferably, the three-dimensional scanner is a portable laser three-dimensional scanner.
Preferably, the robot control cabinet, the arc power supply, the wire feeder and the argon bottle are arranged relatively closely due to functions, the whole mass is relatively large, and the robot, the robot control cabinet, the arc power supply, the wire feeder and the argon bottle are arranged in a centralized manner at the front part of the shelter close to the gravity center of the vehicle in order to evenly distribute the weight distribution of the shelter transport vehicle.
Preferably, the dolly is transported in short distance includes that base plate, 4 bracing pieces and 4 areas stop the universal wheel, has the mounting hole of cooperation robot base hole site on the base plate, and base plate size design is mountable robot, robot control cabinet, electric arc power and send a machine, and four areas are installed to the base plate bottom and are stopped the universal wheel, and the side welding has four bracing pieces.
The invention has the beneficial effects that:
1. the invention integrates the complete equipment for shape scanning and metal material increase repairing into a square cabin, can well adapt to long-distance transportation such as road transportation, railway transportation, sea transportation, air transportation and the like, and hoisting and carrying of helicopters, cranes and the like, and has strong maneuverability.
2. The device integrates the appearance scanning function and the metal additive repair function into one set of equipment, can carry out real-time three-dimensional scanning modeling on the damaged part on site, obtains a three-dimensional model of a to-be-repaired area after comparing and calculating the damaged part model and the intact part model, and then carries out additive repair based on the three-dimensional model.
3. Compared with the common laser powder feeding additive repair technology, the invention has the advantages of higher equipment reliability, convenient metal wire material maintenance, high forming efficiency and the like, and has better adaptability to the complex environment on site.
Drawings
Fig. 1 is a schematic diagram of the basic structure of the present invention, in which fig. 1(a) is an outline indication diagram of a repair apparatus, and fig. 1(b) is an outline side layout diagram of the repair apparatus.
Fig. 2 is a schematic view of an internal structure of the present invention, wherein fig. 2(a) is a perspective view of the internal structure, and fig. 2(b) is a side view of the internal structure.
Fig. 3 is a schematic structural diagram of the short-haul transfer trolley, wherein fig. 3(a) is a schematic perspective diagram of the short-haul transfer trolley, and fig. 3(b) is a schematic side view of the short-haul transfer trolley.
Wherein: 1-shelter cabin body, 2-double-open cabin door, 3-air conditioner, 4-storage cabinet, 5-three-dimensional scanner and portable computer, 6-welding platform, 7-robot, 8-wire feeder, 9-argon bottle, 10-robot control cabinet, 11-short-distance transfer trolley, 12-computer desk, 13-electric arc power supply, 14-support rod, 15-base plate and 16-universal wheel with brake.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
As shown in fig. 1-3, a field appearance scanning movable metal additive repairing device based on a shelter comprises a shelter body (1), an air conditioner (3), a storage cabinet (4), a three-dimensional scanner, a portable computer (5), a welding platform (6), a robot (7), a wire feeder (8), an argon bottle (9), a robot control cabinet (10), a short-distance transfer trolley (11), a computer table (12) and an arc electrode (13);
the CAF44 series square cabins meeting the GJB 6109 and 2007 requirements are selected from the square cabin body (1), transportation requirements such as off-road vehicle carrying, railway transportation, crane loading and unloading, forklift carrying, helicopter hoisting and the like can be met, an air conditioner (3) is installed on the square cabin body (1), double-open cabin doors (2) are arranged on the side walls of the cabin body, and a storage cabinet (4), a computer desk (12), a welding platform (6), a robot (7), an argon bottle (9), a short-distance transfer trolley (11) and an arc electricity (13) are installed on the inner bottom surface of the square cabin body (1). The welding platform (6) is positioned in front of the robot (7). The three-dimensional scanner and the portable computer (5) are arranged in the computer desk (12). The wire feeder (8) is mounted on the arc electrode (13). Robot control cabinet (10) are installed on short-distance transport dolly (11), and short-distance transport dolly (11) are equipped with the mounting hole of robot (7), robot control cabinet (10), electric arc electricity (13) including base plate (15), bracing piece (14) and area universal wheel (16) of stopping on base plate (15), base plate bottom is installed four areas and is stopped universal wheel (16), and the side welding has four bracing pieces (14).
The robot (7) is a 6-axis industrial robot, the arc electrode (13) is an MIG welding machine with a cold metal transition mode, the wire feeder (8) is an automatic wire feeder with a wire drawing function, and the three-dimensional scanner is a portable laser three-dimensional scanner.
The robot, the robot control cabinet, the electric arc power supply, the wire feeder and the argon bottle are arranged relatively close to each other due to functions, the whole mass is large, and the robot, the robot control cabinet, the electric arc power supply, the wire feeder and the argon bottle are arranged in a centralized mode at the front part of the shelter close to the gravity center of the vehicle for the purpose of evenly distributing the weight distribution of the shelter transport vehicle.
The short-distance transfer trolley (11) comprises a base plate (15), 4 supporting rods (14) and 4 belt brake universal wheels (16), a mounting hole matched with a hole position of a robot base is formed in the base plate (15), the base plate is designed to be a size capable of mounting a robot, a robot control cabinet, an electric arc power source and a wire feeder, the four belt brake universal wheels (16) are mounted at the bottom of the base plate (15), and the side edges of the four supporting rods (14) are welded.
In the embodiment, the equipment can conveniently arrive at a working site in the modes of road transportation, railway transportation, crane loading and unloading, forklift carrying, helicopter hoisting and the like, and can be used for carrying out three-dimensional scanning and electric arc additive repair operation on detachable and movable parts by placing the double-open cabin door (2) on a welding platform (6) in the square cabin; aiming at large parts which are difficult to disassemble and move, a robot (7), a robot control cabinet (10), an arc electrode (13) and a wire feeder (8) can be installed on a short-distance transfer trolley (11) and matched with a three-dimensional scanner and a portable computer (5) to carry out online three-dimensional scanning and repairing operation on the parts.
The embodiments of the present invention have been described in detail, but the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (8)
1. The utility model provides a field appearance scans movable metal vibration material disk repair equipment based on shelter which characterized in that:
the field appearance scanning movable metal additive repairing equipment based on the shelter comprises a shelter body of the shelter, an air conditioner, a storage cabinet, a three-dimensional scanner, a portable computer, a welding platform, a robot, a wire feeder, an argon bottle, a robot control cabinet, a short-distance transfer trolley, a computer desk and an electric arc power supply;
the air conditioner is arranged on the shelter body of the shelter, and the side wall of the shelter body of the shelter is provided with double open hatches; install on the inside bottom surface of the shelter cabin body and accomodate cabinet, desk, welded platform, robot, argon gas bottle, short distance transportation dolly and electric arc power, welded platform is located robot the place ahead, and three-dimensional scanner and portable computer place in the desk, send a machine to install on electric arc power, and the robot control cabinet is installed on the short distance transportation dolly.
2. The shelter-based field profile scanning movable metal additive repair device of claim 1, wherein:
the shelter body is a CAF44 series shelter which meets the requirements of GJB 6109 and 2007.
3. The shelter-based field profile scanning movable metal additive repair device of claim 1, wherein:
the robot is a 6-axis industrial robot.
4. The shelter-based field profile scanning movable metal additive repair device of claim 1, wherein:
the arc power supply is a MIG welder with a cold metal transition mode.
5. The shelter-based field profile scanning movable metal additive repair device of claim 1, wherein:
the wire feeder is an automatic wire feeder with a wire drawing function.
6. The shelter-based field profile scanning movable metal additive repair device of claim 1, wherein:
the three-dimensional scanner is a portable laser three-dimensional scanner.
7. The shelter-based field profile scanning movable metal additive repair device of claim 1, wherein:
the robot, the robot control cabinet, the electric arc power supply, the wire feeder and the argon bottle are arranged at the front part of the shelter close to the gravity center of the vehicle.
8. The shelter-based field profile scanning movable metal additive repair device of claim 1, wherein:
the short-distance transfer trolley comprises a base plate, 4 supporting rods and 4 belts, wherein the universal wheels are stopped, mounting holes matched with hole positions of a robot base are formed in the base plate, the base plate is designed to be of a size capable of mounting a robot, a robot control cabinet, an electric arc power source and a wire feeder, the four belts are stopped at the bottom of the base plate, and the four supporting rods are welded on the side edges of the base plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922417372.5U CN211728138U (en) | 2019-12-30 | 2019-12-30 | On-spot appearance scanning movable metal vibration material disk repair equipment based on shelter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922417372.5U CN211728138U (en) | 2019-12-30 | 2019-12-30 | On-spot appearance scanning movable metal vibration material disk repair equipment based on shelter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211728138U true CN211728138U (en) | 2020-10-23 |
Family
ID=72871567
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922417372.5U Active CN211728138U (en) | 2019-12-30 | 2019-12-30 | On-spot appearance scanning movable metal vibration material disk repair equipment based on shelter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211728138U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112676764A (en) * | 2020-12-01 | 2021-04-20 | 三峡大学 | Portable online repair remanufacturing equipment and method based on arc fusion deposition |
| CN117123891A (en) * | 2023-10-24 | 2023-11-28 | 北京航科精机科技有限公司 | Spare part increase and decrease material repairing method and device based on intelligent control of mechanical arm |
-
2019
- 2019-12-30 CN CN201922417372.5U patent/CN211728138U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112676764A (en) * | 2020-12-01 | 2021-04-20 | 三峡大学 | Portable online repair remanufacturing equipment and method based on arc fusion deposition |
| CN117123891A (en) * | 2023-10-24 | 2023-11-28 | 北京航科精机科技有限公司 | Spare part increase and decrease material repairing method and device based on intelligent control of mechanical arm |
| CN117123891B (en) * | 2023-10-24 | 2024-01-12 | 北京航科精机科技有限公司 | Spare part increase and decrease material repairing method and device based on intelligent control of mechanical arm |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211728138U (en) | On-spot appearance scanning movable metal vibration material disk repair equipment based on shelter | |
| CN112077496B (en) | Automatic welding system for bulldozer trolley frame | |
| CN110814472B (en) | Master-slave type wall climbing welding robot system suitable for large steel structural member | |
| CN204195025U (en) | Building hoist attached wall size connection frame robot welding product line | |
| CN111843516B (en) | Production line and production process for lower side door assembly | |
| CN111687174B (en) | Automatic disassembly process method and device for railway scrapped wagon carriage | |
| CN103151550B (en) | Device for assembling laminated stacks | |
| CN107029928B (en) | Automatic machinery people's spray-painting production line for large-scale wind electricity product | |
| CN114059004B (en) | Full-automatic thermal spraying aluminum production line of digital informatization | |
| CN204413400U (en) | Robotic cutting welder | |
| CN113210933A (en) | Automatic tailor-welding production unit of structure | |
| CN205397922U (en) | Trailer device is changeed in heavy load of half gate -type | |
| CN112809252A (en) | Automatic production system for lower side door assembly of railway wagon | |
| CN102528372B (en) | The apparatus for examination and repair of open wagon body | |
| CN205114956U (en) | Intelligent platform that qxcomm technology's motion utensil goes up and down | |
| CN204735857U (en) | Barrel end plate assembly welding workstation | |
| CN209998641U (en) | Welding tool for longitudinal beams of gosling neck skeleton vehicle | |
| US11819971B2 (en) | Wind power blade multi-robot cooperative grinding and roller coating operation assembly line system | |
| CN205290164U (en) | Combustion forklifts frame is with three -dimensional flexible welding frock | |
| CN207255150U (en) | Truck longeron and interior reinforcing plate are from dynamic circuit connector beam equipment | |
| CN103231901A (en) | Workpiece conveying method for cantilever crane production line | |
| CN206843587U (en) | A kind of auger laser cladding equipment based on robot | |
| CN202053014U (en) | Flexible plasma cutting machine for metal plate | |
| CN205764733U (en) | Rod member for grid subassembly line automatic charging device | |
| CN214921629U (en) | Automatic tailor-welding production unit for structural parts |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |