CN211720438U

CN211720438U - Carbon brush assembling machine

Info

Publication number: CN211720438U
Application number: CN202020655164.9U
Authority: CN
Inventors: 徐冠军; 林斌
Original assignee: Dongguan Yicheng Intelligent Equipment Co ltd
Current assignee: Jiangmen Yicheng Intelligent Equipment Co.,Ltd.
Priority date: 2020-04-26
Filing date: 2020-04-26
Publication date: 2020-10-20
Anticipated expiration: 2030-04-26

Abstract

A carbon brush kludge includes: the automatic feeding device comprises a rack, an automatic feeding assembly, a motor moving assembly, a wire plugging assembly, a carbon brush mounting assembly, an automatic blanking assembly, a control assembly and a power supply. The application provides a pair of carbon brush kludge can accomplish the automatic installation of input carbon brush and motor, carbon brush direction judgement, carbon brush and motor and the automatic output of motor voluntarily, and whole process full automation operation has greatly improved work efficiency, reduces artifical use cost.

Description

Carbon brush assembling machine

Technical Field

The utility model relates to a technical field of motor especially relates to a carbon brush kludge.

Background

In recent years, the development speed of the micro motor manufacturing industry in China is high as being pulled by the requirements of the downstream application industry, and the motor with the carbon brush is widely applied to the industry.

In the prior art, the carbon brush is installed on the motor manually, so that the installation efficiency is low, the labor intensity of workers is high, and the operating cost of motor manufacturing enterprises is greatly stressed along with the continuous increase of labor cost.

It can be seen that the prior art has at least the following disadvantages: in the prior art, the carbon brush is installed on the motor manually, so that the installation efficiency is low, the labor intensity of workers is high, and the operating cost of motor manufacturing enterprises is greatly stressed along with the continuous increase of labor cost.

Therefore, it is necessary to provide a technical means to solve the above-mentioned drawbacks.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art's defect, provide a carbon brush kludge to among the solution prior art, install the carbon brush on the motor and go on through the manual work, not only the installation effectiveness is low, and workman intensity of labour is big, along with the continuous increase of cost of labor moreover, causes the problem of very big pressure to motor manufacturing enterprise's operating cost.

The utility model discloses a realize like this, a carbon brush kludge, include:

the frame is used for mounting each component;

the automatic feeding assembly is used for inputting the carbon brush to the carbon brush mounting assembly; the automatic feeding assembly is arranged on the rack;

the motor moving assembly is used for moving the motor to the carbon brush mounting assembly to mount the carbon brush and then moving the motor to the automatic blanking assembly from the carbon brush mounting assembly; the motor moving assembly is arranged on the rack;

the wire inserting assembly is used for moving a wire on the motor at the carbon brush mounting assembly; the wire plugging assembly is arranged on the rack;

the carbon brush mounting assembly is used for mounting the carbon brush on the motor; the carbon brush mounting assembly is arranged on the rack;

the automatic blanking assembly is used for outputting the motor provided with the carbon brush; the automatic blanking assembly is arranged on the rack;

the control assembly is used for controlling each assembly; the control assembly is arranged on the rack and is respectively connected with the automatic feeding assembly, the motor moving assembly, the wire plugging assembly, the carbon brush mounting assembly and the automatic blanking assembly;

the power supply is used for supplying power to each component; the power supply is arranged on the rack and is respectively connected with the automatic feeding assembly, the motor moving assembly, the wire plugging assembly, the carbon brush mounting assembly, the automatic blanking assembly and the control assembly.

Preferably, the autoloading assembly includes: vibration plate rail, vibration dish, mounting plate, lead screw, vibrator mounting panel, linear vibrator and expect to say, wherein, the vibration plate rail is close to the frame sets up, the vibration dish set up in on the vibration plate rail, mounting plate set up in the frame, the first end of lead screw set up in on the mounting plate and the second end supports and connects the vibrator mounting panel, the linear vibrator set up in on the vibrator mounting panel, the material say with linear vibrator connects, and first end with the vibration dish is connected and the second end with carbon brush installation component connects.

Preferably, the motor moving assembly includes: the device comprises a guide rail plate, a stop block, a middle guide strip, a connecting strip, an outer side guide strip, a supporting block, a supporting column, a wheel shaft, a belt pulley, a belt, a driving motor mounting plate, a driving motor, a roller seat, a roller, a synchronous belt, a suction proximity switch, a push proximity switch, a motor fixing seat, a suction assembly, a push assembly and a pushing assembly, wherein the guide rail plate is provided with a first long side edge and a second long side edge which are opposite, a first short side edge and a second short side edge which are opposite, the stop block is arranged at the first long side edge of the guide rail plate, the middle guide strip is arranged at the second long side edge of the guide rail plate, the connecting strip is respectively arranged at the first short side edge and the second short side edge of the guide rail plate and extends outwards to exceed the middle guide strip, two ends of the outer side guide strip are respectively connected with the connecting strip at the first short side edge and the second short side edge, the supporting blocks are arranged on the bottom surface of the guide rail plate and extend outwards to be connected with the bottom surface of the outer side guide strip, the bottom of the supporting column is supported on the rack, the top of the supporting column is connected with the supporting blocks, the wheel shaft is arranged below the connecting strip, two ends of the wheel shaft are respectively connected with the guide rail plate and the outer side guide strip, the belt pulley is sleeved on the wheel shaft, the driving motor mounting plate is fixed on the rack, the driving motor is arranged on the driving motor mounting plate, the positions, corresponding to the bottom surfaces of the guide rail plate and the outer side guide strip, of the guide rail plate and the outer side guide strip are respectively provided with one roller seat, the two roller seats are connected with the rollers through shafts, the synchronous belt is respectively connected with the driving motor and the rollers, the belt is respectively connected with the belt pulley and the rollers, and the suction proximity, the push-out proximity switch is arranged at one end, close to the first short side edge, of the guide strip on the outer side, the suction assembly is arranged at the second end, close to the second short side edge, of the guide rail plate, the push-out assembly is arranged at the first end, close to the first short side edge, of the guide rail plate and located at the first end, close to the second short side edge, of the guide rail plate, the motor fixing seat moves to the first end of the belt, the push assembly is arranged at the second end of the guide rail plate and located at the second end of the guide rail plate, and the motor fixing seat is pushed to the first end of the guide rail plate from the second end of the guide rail plate.

Preferably, the inhalation assembly comprises: the suction cylinder mounting plate, the suction cylinder and the magnetic block, wherein the suction cylinder mounting plate is arranged at the second end of the guide rail plate, the suction cylinder is arranged on the suction cylinder mounting plate and opposite to the second end of the outer side guide bar, and the suction cylinder is connected with the magnetic block.

Preferably, the push-out assembly comprises: release the cylinder mounting panel, release the cylinder, release piece and gyro wheel, wherein, release the cylinder mounting panel set up in the first end of guide rail board, release the cylinder set up in on the release cylinder mounting panel and with the outside gib block first end is relative, release the piece with it connects to release the cylinder, the gyro wheel set up in on the long side of guide rail board second, and with it is relative to release the cylinder.

Preferably, the pushing assembly comprises: promote subassembly mounting panel, cylinder fixed plate, promotion cylinder, linear slide rail, sharp slider, ejector pad mounting panel and promote the piece, wherein, promote the subassembly mounting panel set up in guide rail plate bottom surface, the cylinder fixed plate with linear slide rail set up in promote on the subassembly mounting panel, promote the cylinder set up in on the cylinder fixed plate and with sharp slider is connected, sharp slider with the ejector pad mounting panel is connected and is followed linear slide rail removes, promote the piece set up in on the ejector pad mounting panel and stretch out the motion groove on the guide rail plate, and with on the guide rail plate motor fixing base bottom surface supports tightly.

Preferably, the plug wire assembly includes: the device comprises an installation block, a support rod, an adjustment block, an installation plate, a guide cylinder, a guide rod, a lifting cylinder, a pressing plate, a connecting rod, a lifting plate, a guide rail, a slider, a cylinder clamping installation plate, a cylinder clamping fixing plate, a finger cylinder, a wire clamp, an electric cylinder, a push plate, a rotating shaft, a rotating connecting rod and a connecting rod, wherein the installation block is arranged on the frame, the bottom of the support rod is arranged on the installation block, the top of the support rod sequentially penetrates through the adjustment block and the installation plate, the top of the adjustment block supports the installation plate, the guide cylinder penetrates through and is fixed on the installation plate, the guide rod is arranged in the guide cylinder and is connected with the lifting plate, the lifting cylinder is arranged on the installation plate and is connected with the pressing plate, the two ends of the connecting rod are respectively connected with the pressing plate and the lifting plate, the guide rail is, the slider bottom surface with press from both sides the jar mounting panel and connect, press from both sides the jar fixed plate set up in press from both sides jar mounting panel bottom surface, the finger cylinder set up in press from both sides on the jar fixed plate, two the fastener set up relatively in on the finger cylinder, electronic jar set up in on the lifter plate and with the first end of push pedal is articulated, the pivot first end with push pedal second end is articulated and the second end with the rotation connecting rod is connected, connect the connecting rod first end with the rotation connecting rod is articulated and the second end with it is articulated to press from both sides the jar mounting panel.

Preferably, the carbon brush mounting assembly includes: a support plate, a guide rail mounting plate, a cylinder fixing frame, a rodless cylinder, a drive plate, a connecting plate, a guide block, a guide plate, a bearing seat, a fixed rod, a rotary cylinder, a rotary push block, a rotary bearing, a rotary head, a carbon brush receiving trough, a discharging press plate, a cover plate, a push plate, an upper push cylinder fixing plate, an upper push cylinder, an upper push rod connecting block, an upper push rod, a lower push cylinder fixing plate, a lower push cylinder, a lower push rod connecting block, a lower push rod, a sensor fixing block, a displacement sensor, a push plate cylinder and a push plate connecting block, wherein the support plate is arranged on the bottom surface of the mounting plate in the wire plugging assembly, the guide rail mounting plate and the cylinder fixing frame are both arranged on the support plate, the rodless cylinder is arranged on the cylinder fixing frame, the drive plate is respectively connected, the guide plate is connected with the connecting plate and is abutted against the side wall of the guide block, the guide plate is connected with the bearing seat, the fixed rod is connected with the bearing seat, the rotary cylinder is respectively connected with the fixed rod and the rotary push block, the rotary bearing is arranged on the bearing seat, the rotary head is arranged in the rotary bearing and is hinged with the rotary push block, the carbon brush receiving groove is arranged on the supporting plate, a feeding groove, a discharging groove and a pushing groove are arranged on the carbon brush receiving groove, the feeding groove is respectively connected with the discharging groove and the pushing groove, the feeding groove is connected with the second end of a material channel in the automatic feeding assembly, the discharging groove and the accommodating cavity at the axis of the rotary head are positioned on the same vertical line, the push plate is arranged in the pushing groove, and the discharging pressing plate is arranged on the carbon brush receiving groove and is positioned right above the discharging groove, the cover plate is arranged on the carbon brush receiving trough and is positioned right above the pushing plate, the upper pushing cylinder fixing plate is arranged on the top surface of the carbon brush receiving trough, the lower pushing cylinder fixing plate is arranged on the bottom surface of the carbon brush receiving trough, the upper pushing cylinder is arranged on the upper pushing cylinder fixing plate and is connected with the upper push rod connecting block, the upper push rod is connected with the upper push rod connecting block and is opposite to the discharge trough, the lower pushing cylinder is arranged on the lower pushing cylinder fixing plate and is connected with the lower push rod connecting block, the lower push rod is connected with the lower push rod connecting block and is opposite to a motor in a motor fixing seat in the motor moving assembly, the sensor fixing block is arranged on the carbon brush receiving trough, the displacement sensor is arranged on the sensor fixing block and is close to the discharge trough, the push plate cylinder is arranged on the bottom surface of the carbon brush receiving trough and is connected with the push plate connecting, the push plate connecting block is connected with the push plate and controls the push plate to move in the push trough.

Preferably, the automatic blanking assembly comprises: support frame, horizontal unloading cylinder mounting panel, horizontal unloading cylinder, vertical unloading cylinder mounting panel, vertical unloading cylinder, pneumatic finger and collet, wherein, the support frame set up in the frame, horizontal unloading cylinder mounting panel set up in on the support frame, horizontal unloading cylinder set up in on the horizontal unloading cylinder mounting panel and with vertical unloading cylinder mounting panel is connected, vertical unloading cylinder set up in on the vertical unloading cylinder mounting panel and with pneumatic finger connects, the collet with pneumatic finger connects.

The application provides a pair of carbon brush kludge can accomplish the automatic installation of input carbon brush and motor, carbon brush direction judgement, carbon brush and motor and the automatic output of motor voluntarily, and whole process full automation operation has greatly improved work efficiency, reduces artifical use cost.

Drawings

Fig. 1 is a schematic overall structure diagram of a carbon brush assembling machine according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of an automatic feeding assembly in a carbon brush assembling machine according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a motor moving assembly in a carbon brush assembling machine according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a motor moving assembly in a carbon brush assembling machine according to an embodiment of the present invention;

fig. 5 is a schematic structural diagram of a motor moving assembly in the carbon brush assembling machine according to the embodiment of the present invention;

fig. 6 is a schematic structural diagram of a motor moving assembly in a carbon brush assembling machine according to an embodiment of the present invention;

fig. 7 is a schematic structural diagram of a plug wire assembly in the carbon brush assembling machine according to the embodiment of the present invention;

fig. 8 is a schematic structural diagram of a plug wire assembly in the carbon brush assembling machine according to the embodiment of the present invention;

fig. 9 is a schematic structural diagram of a carbon brush mounting assembly in a carbon brush assembling machine according to an embodiment of the present invention;

fig. 10 is a schematic structural diagram of a carbon brush mounting assembly in a carbon brush assembling machine according to an embodiment of the present invention;

fig. 11 is a schematic structural diagram of a carbon brush mounting assembly in a carbon brush assembling machine according to an embodiment of the present invention;

fig. 12 is a schematic structural diagram of an automatic blanking assembly in the carbon brush assembling machine according to the embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.

Referring to fig. 1 to 12, in an embodiment of the present application, there is provided a carbon brush assembling machine, including: the automatic feeding device comprises a machine frame 100, an automatic feeding assembly 200, a motor moving assembly 300, a wire plugging assembly 400, a carbon brush mounting assembly 500, an automatic blanking assembly 600, a control assembly 700 and a power supply (not shown), and the details of the parts are described below.

Referring to fig. 1 to 12, in an embodiment of the present application, a carbon brush assembling machine includes:

a frame 100 for mounting components;

the automatic feeding assembly 200 is used for inputting the carbon brush to the carbon brush mounting assembly 500; the automatic feeding assembly 200 is arranged on the rack 100;

the motor moving assembly 300 is used for moving the motor to the carbon brush mounting assembly 500 to mount the carbon brush, and then moving the motor from the carbon brush mounting assembly 500 to the automatic blanking assembly 600; the motor moving assembly 300 is disposed on the rack 100;

a wire insertion assembly 400 for moving a wire on the motor at the carbon brush mounting assembly 500; the plug wire assembly 400 is arranged on the rack 100;

a carbon brush mounting assembly 500 for mounting a carbon brush to a motor; the carbon brush mounting assembly 500 is disposed on the frame 100;

the automatic blanking assembly 600 is used for outputting the motor provided with the carbon brush; the automatic blanking assembly 600 is arranged on the rack 100;

a control assembly 700 for controlling the various assemblies; the control assembly 700 is disposed on the frame 100 and is respectively connected to the automatic feeding assembly 200, the motor moving assembly 300, the wire plugging assembly 400, the carbon brush mounting assembly 500 and the automatic discharging assembly 600;

the power supply is used for supplying power to each component; the power supply is arranged on the rack 100 and is respectively connected with the automatic feeding assembly 200, the motor moving assembly 300, the wire plugging assembly 400, the carbon brush mounting assembly 500, the automatic blanking assembly 600 and the control assembly 700.

When the carbon brush is installed on the motor at a preset position by using the carbon brush assembling machine, firstly, the control assembly 700 controls the automatic feeding assembly 200 to send the carbon brush into the carbon brush installation assembly 500, meanwhile, the control assembly 700 controls the motor moving assembly 300 to send the motor into the carbon brush installation assembly 500, then, the control assembly 700 controls the wire plugging assembly 400 to pull out the wire on the motor, controls the carbon brush installation assembly 500 to install the carbon brush at the preset position on the motor, then, the control assembly 700 controls the wire plugging assembly 400 to insert the wire into the motor, then, the control assembly 700 controls the motor moving assembly 300 to move the motor provided with the carbon brush at the carbon brush installation assembly 500 to the automatic blanking assembly 600, and the automatic blanking assembly 600 takes out the motor from the motor moving assembly 300 and outputs the motor to the preset position.

Referring to fig. 2, in the embodiment of the present application, the automatic feeding assembly 200 includes: vibration plate rack 201, vibration dish 202, mounting plate 203, lead screw 204, vibrator mounting panel 205, linear vibrator 206 and expect the way 207, wherein, vibration plate rack 201 is close to the frame 100 sets up, vibration dish 202 set up in on the vibration plate rack 201, mounting plate 203 set up in on the frame 100, lead screw 204 first end set up in on the mounting plate 203 and the second end supports and connects vibrator mounting panel 205, linear vibrator 206 set up in on the vibrator mounting panel 205, expect the way 207 with linear vibrator 206 is connected, and first end with vibration dish 202 is connected and the second end with carbon brush installation component 500 is connected.

The work flow of the automatic feeding assembly 200 is as follows: the vibration disc 202 is provided with carbon brushes to be installed, when the control assembly 700 starts the automatic feeding assembly 200, the linear vibrator 206 vibrates and drives the material channel 207 to vibrate, and the carbon brushes are input into the carbon brush installation assembly 500 from the vibration disc 202 through the material channel 207.

Referring to fig. 3-6, in the embodiment of the present application, the motor moving assembly 300 includes: the guide rail comprises a guide rail plate 301, a stop block 302, a middle guide bar 303, a connecting bar 304, an outer side guide bar 305, a supporting block 306, a supporting column 307, a wheel shaft 308, a belt pulley 309, a belt 310, a driving motor mounting plate 311, a driving motor 312, a roller seat 313, a roller 314, a synchronous belt 315, a suction proximity switch 316, a push proximity switch 317, a motor fixing seat 318, a suction assembly 350, a push assembly 360 and a push assembly 370, wherein the guide rail plate 301 is provided with a first long side and a second long side which are opposite, a first short side and a second short side which are opposite, the stop block 302 is arranged at the first long side of the guide rail plate 301, the middle guide bar 303 is arranged at the second long side of the guide rail plate 301, the connecting bars 304 are respectively arranged at the first short side and the second short side of the guide rail plate 301 and extend outwards beyond the middle guide bar 303, two ends of the outer side guide bar 305 are respectively connected with the connecting bar 304 at the first short side and the second short side The supporting block 306 is disposed on the bottom surface of the guide rail plate 301 and extends outward to be connected with the bottom surface of the outer guide bar 305, the bottom of the supporting column 307 is supported on the frame 100, the top of the supporting column is connected with the supporting block 306, the wheel shaft 308 is disposed below the connecting bar 304, and two ends of the wheel shaft are respectively connected with the guide rail plate 301 and the outer guide bar 305, the belt pulley 309 is sleeved on the wheel shaft 308, the driving motor mounting plate 311 is fixed on the frame 100, the driving motor 312 is disposed on the driving motor mounting plate 311, the roller bases 313 are disposed at corresponding positions on the bottom surfaces of the guide rail plate 301 and the outer guide bar 305, the rollers 314 are connected between the two roller bases 313 through shafts, and the synchronous belt 315 is respectively connected with the driving motor 312 and the rollers 314, the belt 310 is connected to the pulley 309 and the drum 314, respectively, the suction proximity switch 316 is provided on the connection bar 304 at the second short side, the push-out proximity switch 317 is disposed on the outer guide bar 305 at an end thereof near the first short side, the suction assembly 350 is disposed on a second end of the guide rail plate 301 near the second short side, and the motor fixing base 318 at the second end of the belt 310 is moved to the second end of the rail plate 301, the push-out assembly 360 is disposed on a first end of the guide rail plate 301 near the first short side, and the motor fixing base 318 at the first end of the guide rail plate 301 is moved to the first end of the belt 310, the pushing assembly 370 is disposed at the second end of the guide rail plate 301, and pushes the motor holder 318 from the second end of the rail plate 301 toward the first end of the rail plate 301.

The work flow of the motor moving assembly 300 is as follows: the motor 800 to be mounted with the carbon brush is placed in the motor fixing base 318, and the motor fixing base 318 is placed at the first end of the belt 310 in the initial state. When the control assembly 700 is started, the driving motor 312 rotates and drives the roller 314 and the timing belt 315 to rotate, the roller 314 drives the belt pulley 309 and the belt 310 to rotate, the motor fixing seat 318 moves from the first end of the belt 310 to the second end of the belt 310, at this time, the suction proximity switch 316 can sense that the motor fixing seat 318 moves to the second end of the belt 310 and trigger the suction assembly 350 and the pushing assembly 370 to work, the suction assembly 350 moves the motor fixing seat 318 from the second end of the belt 310 to the second end of the guide rail plate 301, and the pushing assembly 370 pushes the motor fixing seat 318 from the second end of the guide rail plate 301 to the first end of the guide rail plate 301. When the motor fixing seat 318 moves to the first end of the guide rail plate 301, the automatic blanking assembly 600 takes the motor 800 out of the motor fixing seat 318, at this time, the pushing-out assembly 360 pushes out the empty motor fixing seat 318 from the first end of the guide rail plate 301 to the first end of the belt 310, and simultaneously pushes out the empty motor fixing seat 318 at which the proximity switch 317 can sense the first end of the belt 310, and the empty motor fixing seat 318 is used for placing the motor 800 to be provided with a carbon brush for the next carbon brush installation operation.

Referring to fig. 3-6, in the present embodiment, the intake assembly 350 includes: a suction cylinder mounting plate 351, a suction cylinder 352 and a magnetic block 353, wherein the suction cylinder mounting plate 351 is disposed at the second end of the guide rail plate 301, the suction cylinder 352 is disposed on the suction cylinder mounting plate 351 and is opposite to the second end of the outer guide bar 305, and the suction cylinder 352 is connected to the magnetic block 353.

The workflow of the intake assembly 350 is: when the suction proximity switch 316 senses that the motor fixing seat 318 moves to the second end of the belt 310, the control assembly 700 controls the suction cylinder 352 to work, the suction cylinder 352 extends out of the magnetic block 353 and is close to the motor fixing seat 318 at the second end of the belt 310, the motor fixing seat 318 and the magnetic block 353 are tightly sucked because the motor fixing seat 318 is made of steel, then the suction cylinder 352 retracts into the magnetic block 353, and the motor fixing seat 318 moves to the second end of the guide rail plate 301.

Referring to fig. 3-6, in the embodiment of the present application, the push-out assembly 360 includes: the guide rail plate comprises a push-out air cylinder mounting plate 361, a push-out air cylinder 362, a push-out block 363 and a roller 364, wherein the push-out air cylinder mounting plate 361 is arranged at the first end of the guide rail plate 301, the push-out air cylinder 362 is arranged on the push-out air cylinder mounting plate 361 and is opposite to the first end of the outer side guide bar 305, the push-out block 363 is connected with the push-out air cylinder 362, and the roller 364 is arranged on the second long side edge of the guide rail plate 301 and is opposite to the push-out air cylinder.

The work flow of the push-out assembly 360 is as follows: in the process that the motor fixing seat 318 moves from the second end of the guide rail plate 301 to the first end of the guide rail plate 301, the motor 800 which completes carbon brush installation in the motor fixing seat 318 is taken out by the automatic blanking assembly 600, so that the motor 800 does not exist in the motor fixing seat 318 at the first end of the guide rail plate 301, and at this time, the pushing-out assembly 360 pushes the motor fixing seat 318 into the first end of the belt 310 from the first end of the guide rail plate 301, so that the motor 800 which needs to be installed with a carbon brush is placed for carbon brush installation. The control assembly 700 controls the pushing cylinder 362 to work, the pushing cylinder 362 extends out of the pushing block 363 to push the motor fixing seat 318 at the first end of the rail plate 301 into the first end of the belt 310, and the motor fixing seat 318 enters the first end of the belt 310 from the first end of the rail plate 301 through the sliding support of the roller 364.

Referring to fig. 3-6, in the embodiment of the present application, the pushing assembly 370 includes: the linear guide rail device comprises a pushing component mounting plate 371, a cylinder fixing plate 372, a pushing cylinder 373, a linear slide rail 374, a linear slide block 375, a pushing block mounting plate 376 and a pushing block 377, wherein the pushing component mounting plate 371 is arranged on the bottom surface of the guide rail plate 301, the cylinder fixing plate 372 and the linear slide rail 374 are arranged on the pushing component mounting plate 371, the pushing cylinder 373 is arranged on the cylinder fixing plate 372 and connected with the linear slide block 375, the linear slide block 375 is connected with the pushing block mounting plate 376 and moves along the linear slide rail 374, and the pushing block 377 is arranged on the pushing block mounting plate 376, extends out of a moving groove 378 on the guide rail plate 301 and tightly abuts against the bottom surface of the motor fixing seat 318 on the guide rail plate 301.

The workflow of the pushing component 370 is: when the suction proximity switch 316 senses that the motor fixing seat 318 moves to the second end of the belt 310, the control assembly 700 controls the pushing cylinder 373 to operate, the pushing cylinder 373 drives the linear slider 375 to move along the linear slide rail 374 toward the first end of the guide rail plate 301, and simultaneously the linear slider 375 drives the pushing block mounting plate 376 and the pushing block 377 to move toward the first end of the guide rail plate 301, because the pushing block 377 moves in the moving groove 378 and extends out of the moving groove 378 to abut against the bottom surface of the motor fixing seat 318, the friction force between the pushing block 377 and the motor fixing seat 318 drives the motor fixing seat 318 to move toward the first end of the guide rail plate 301, the rear motor fixing seat 318 also pushes the front motor fixing seat 318 to move toward the first end of the guide rail plate 301, and in the process, the motor 800 in the motor fixing seat 318 is taken out by.

Referring to fig. 7-8, in the embodiment of the present application, the wire plugging assembly 400 includes: a mounting block 401, a support rod 402, an adjusting block 403, a mounting plate 404, a guide cylinder 405, a guide rod 406, a lifting cylinder 407, a pressing plate 408, a connecting rod 409, a lifting plate 410, a guide rail 411, a slider 412, a cylinder clamping mounting plate 413, a cylinder clamping fixing plate 414, a finger cylinder 415, a wire clamp 416, an electric cylinder 417, a pushing plate 418, a rotating shaft 419, a rotating link 420 and a connecting link 421, wherein the mounting block 401 is arranged on the machine frame 100, the bottom of the support rod 402 is arranged on the mounting block 401, the top of the support rod passes through the adjusting block 403 and the mounting plate 404 in sequence, the top of the adjusting block 403 supports the mounting plate 404, the guide cylinder 405 penetrates through and is fixed on the mounting plate 404, the guide rod 406 is arranged in the guide cylinder 405 and is connected with the lifting plate 410, the lifting cylinder 407 is arranged on the mounting plate 404 and is connected with the pressing plate 408, two ends of the connecting rod 409 are respectively connected with, the guide rail 411 is disposed on the bottom surface of the lifting plate 410, the slider 412 is movable along the guide rail 411 while being clamped, the bottom surface of the slider 412 is connected to the clamping cylinder mounting plate 413, the clamping cylinder fixing plate 414 is disposed on the bottom surface of the clamping cylinder mounting plate 413, the finger cylinder 415 is disposed on the clamping cylinder fixing plate 414, the two wire clamps 416 are disposed on the finger cylinder 415 in a manner opposite to each other, the electric cylinder 417 is disposed on the lifting plate 410 and is hinged to a first end of the push plate 418, a first end of the rotation shaft 419 is hinged to a second end of the push plate 418 while a second end is connected to the rotation link 420, a first end of the connection link 421 is hinged to the rotation link 420 while a second end is hinged to the clamping cylinder mounting plate 413.

The work flow of the plug wire assembly 400 is as follows: when the motor fixing base 318 moves from the first end to the second end on the belt 310, the wire plugging assembly 400 pulls out the wire on the motor 800 in the motor fixing base 318, and after the carbon brush is mounted on the motor 800 by the carbon brush mounting assembly 500, the wire plugging assembly 400 plugs the wire into the preset position of the motor 800. When the wire plugging assembly 400 controls the wire movement on the motor 800, the wire movement in the vertical direction is mainly controlled by the lifting cylinder 407 and the wire movement in the horizontal direction is controlled by the electric cylinder 417. The control assembly 700 controls the lifting cylinder 407 to work, and the lifting cylinder 407 controls the pressing plate 408, the connecting rod 409 and the lifting plate 410 to move up and down, so that the guide rail 411 on the lifting plate 410 moves up and down, and then drives the sliding block 412, the clamping cylinder mounting plate 413, the clamping cylinder fixing plate 414, the finger cylinder 415 and the wire clamp 416 to move up and down and gradually approach the motor 800. Meanwhile, the control assembly 700 controls the electric cylinder 417 to work, the electric cylinder 417 pulls the push plate 418 to rotate, and then drives the rotating shaft 419 and the rotating link 420 to rotate, the rotating link 420 drives the connecting link 421 and the clamping cylinder mounting plate 413 to move in the horizontal direction, the clamping cylinder mounting plate 413 drives the sliding block 412 to move horizontally along the guide rail 411, and finally the finger cylinder 415 and the wire clamp 416 also move in the horizontal direction and gradually approach the motor 800. When the wire on the motor 800 needs to be pulled out, the control assembly 700 controls the lifting cylinder 407 and the electric cylinder 417 to work, and finally the finger cylinder 415 is close to the wire, then the control assembly 700 controls the finger cylinder 415 to control the two opposite wire clamps 416 to mutually approach and clamp the wire, then the control assembly 700 controls the lifting cylinder 407 and the electric cylinder 417 to work again to enable the finger cylinder 415 to be far away from the wire, and then the wire can be pulled out from the motor 800; after the carbon brush is installed at the preset position on the motor 800, the control assembly 700 controls the parts to insert the wires into the preset position on the motor 800.

Referring to fig. 9 to 10, in the embodiment of the present application, the carbon brush mounting assembly 500 includes: the device comprises a supporting plate 501, a guide rail mounting plate 502, a cylinder fixing frame 503, a rodless cylinder 504, a driving plate 505, a connecting plate 506, a guide block 507, a guide plate 508, a bearing seat 509, a fixing rod 510, a rotary cylinder 511, a rotary push block 512, a rotary bearing 513, a rotary head 514, a carbon brush receiving groove 515, a discharge pressure plate 516, a cover plate 517, a push plate 518, an upper push cylinder fixing plate 519, an upper push cylinder 520, an upper push rod connecting block 521, an upper push rod 522, a lower push cylinder fixing plate 523, a lower push cylinder 524, a lower push rod connecting block 525, a lower push rod 526, a sensor fixing block 527, a displacement sensor 528, a push plate cylinder 529 and a push plate connecting block 530, wherein the supporting plate 501 is arranged on the bottom surface of the mounting plate 404 in the wire plugging assembly 400, the guide rail mounting plate 502 and the cylinder fixing frame 503 are both arranged on the, the driving plate 505 is respectively connected with the rodless cylinder 504 and the connecting plate 506, the guide block 507 is arranged on the guide rail mounting plate 502, the guide plate 508 is connected with the connecting plate 506 and is abutted against the side wall of the guide block 507, the guide plate 508 is connected with the bearing seat 509, the fixed rod 510 is connected with the bearing seat 509, the rotating cylinder 511 is respectively connected with the fixed rod 510 and the rotating push block 512, the rotating bearing 513 is arranged on the bearing seat 509, the rotating head 514 is arranged in the rotating bearing 513 and is hinged with the rotating push block 512, the carbon brush receiving groove 515 is arranged on the supporting plate 501, the carbon brush receiving groove 515 is provided with a feeding groove 531, a discharging groove 532 and a pushing groove 533, the feeding groove 531 is respectively connected with the discharging groove 532 and the pushing groove 533, the feeding groove 531 is connected with the second end of the material channel 207 in the automatic feeding assembly 200, the discharge chute 532 and the accommodating cavity 534 at the axis of the rotating head 514 are located on the same vertical line, the material pushing plate 518 is arranged in the material pushing chute 533, the material discharging pressing plate 516 is arranged on the carbon brush material receiving chute 515 and is located right above the discharge chute 532, the cover plate 517 is arranged on the carbon brush material receiving chute 515 and is located right above the material pushing plate 518, the upper material pushing cylinder fixing plate 519 is arranged on the top surface of the carbon brush material receiving chute 515, the lower material pushing cylinder fixing plate 523 is arranged on the bottom surface of the carbon brush material receiving chute 515, the upper material pushing cylinder 520 is arranged on the upper material pushing cylinder fixing plate 519 and is connected with the upper push rod connecting block 521, the upper push rod 522 is connected with the upper push rod connecting block 521 and is aligned with the discharge chute 532, the lower material pushing cylinder 524 is arranged on the lower material pushing cylinder fixing plate 523 and is connected with the lower, the lower push rod 526 is connected to the lower push rod connecting block 525 and aligned to a motor in the motor fixing seat 318 of the motor moving assembly 300, the sensor fixing block 527 is disposed on the carbon brush receiving groove 515, the displacement sensor 528 is disposed on the sensor fixing block 527 and is close to the discharge groove 532, the push plate cylinder 529 is disposed on the bottom surface of the carbon brush receiving groove 515 and is connected to the push plate connecting block 530, and the push plate connecting block 530 is connected to the push plate 518 and controls the push plate 518 to move in the push groove 533.

The working flow of the carbon brush mounting assembly 500 is as follows: the carbon brushes to be installed are conveyed into the feeding groove 531 through the material channel 207 in the automatic feeding assembly 200, then the control assembly 700 controls the push plate cylinder 529 to work, the push plate cylinder 529 drives the push plate connecting block 530 and the push plate 518 to move towards the feeding groove 531 in the material pushing groove 533, the push plate 518 pushes the carbon brushes in the feeding groove 531 into the discharging groove 532, and meanwhile the displacement sensor 528 can sense that the carbon brushes enter the discharging groove 532. The displacement sensor 528 sends a detection signal to the carbon brush for determining the direction of the carbon brush, and the rodless cylinder 504 controls the rotating head 514 to receive the carbon brush in the discharge chute 532. Specifically, the control assembly 700 controls the operation of the rodless cylinder 504, the rodless cylinder 504 drives the driving plate 505 and the connecting plate 506 to move upward, the connecting plate 506 drives the guide plate 508 to move upward along the direction of the guide block 507, and finally the rotating head 514 moves upward to a preset position, so that the accommodating cavity 534 is aligned with the discharge chute 532. Then the control assembly 700 controls the upper pushing cylinder 520 to work, the upper pushing cylinder 520 drives the upper push rod connecting block 521 and the upper push rod 522 to move towards the discharge chute 532, the upper push rod 522 is inserted into the discharge chute 532, and the carbon brush in the discharge chute 532 is pushed into the accommodating cavity 534 of the rotating head 514. The control assembly 700 then controls the rodless cylinder 504 to operate, so that the rodless cylinder controls the rotary head 514 to move downwards to a preset position, and the accommodating cavity 534 of the rotary head 514 and the position of the to-be-installed carbon brush of the motor in the motor fixing base 318 are aligned with each other. Because the actual placing direction of the carbon brush in the discharge chute 532 is judged by the displacement sensor 528, and the carbon brush in the discharge chute 532 directly enters the accommodating cavity 534 of the rotating head 514, the actual placing direction of the carbon brush is not adjusted and may be opposite to the preset installation direction, and at this moment, the actual placing direction of the carbon brush needs to be adjusted by controlling the rotation of the rotating head 514, so that the actual placing direction of the carbon brush is consistent with the preset installation direction. When the displacement sensor 528 determines that the actual placement direction of the carbon brushes in the discharge chute 532 is consistent with the preset installation direction, the rotation of the rotor 514 does not need to be adjusted. When the displacement sensor 528 judges that the actual placing direction of the carbon brushes in the discharge chute 532 is opposite to the preset installation direction, at this time, the control assembly 700 controls the rotating cylinder 511 to work, the rotating cylinder 511 drives the rotating push block 512 to move, and the rotating push block 512 drives the rotating head 514 in the rotating bearing 513 to rotate, so that the actual placing direction of the carbon brushes in the accommodating cavity 534 on the rotating head 514 is consistent with the preset installation direction, and subsequent installation operation can be performed. When the carbon brush in the accommodating cavity 534 is installed to the preset position of the motor, the control assembly 700 controls the lower pushing cylinder 524 to work, the lower pushing cylinder 524 drives the lower pushing rod connecting block 525 and the lower pushing rod 526 to move towards the rotating head 514, the lower pushing rod 526 is inserted into the accommodating cavity 534 of the rotating head 514, and the carbon brush to be installed in the accommodating cavity 534 is installed into the preset position of the motor.

Referring to fig. 12, in the embodiment of the present application, the automatic blanking assembly 600 includes: support frame 601, horizontal unloading cylinder mounting panel 602, horizontal unloading cylinder 603, vertical unloading cylinder mounting panel 604, vertical unloading cylinder 605, pneumatic finger 606 and collet 607, wherein, the support frame 601 set up in on the frame 100, horizontal unloading cylinder mounting panel 602 set up in on the support frame 601, horizontal unloading cylinder 603 set up in on the horizontal unloading cylinder mounting panel 602 and with vertical unloading cylinder mounting panel 604 is connected, vertical unloading cylinder 605 set up in on the vertical unloading cylinder mounting panel 604 and with pneumatic finger 606 is connected, the collet 607 with pneumatic finger 606 is connected.

The work flow of the automatic blanking assembly 600 is as follows: when the motor fixing seat 318 moves from the second end to the first end on the guide rail plate 301, the control assembly 700 controls the automatic blanking assembly 600 to complete the operation of taking out the motor in the motor fixing seat 318. Specifically, the control assembly 700 controls the horizontal blanking cylinder 603 to work, and the horizontal blanking cylinder 603 controls the vertical blanking cylinder mounting plate 604 to horizontally move on the horizontal blanking cylinder mounting plate, so that the vertical blanking cylinder 605 horizontally moves to a position right above the motor fixing seat 318; meanwhile, the control assembly 700 controls the vertical discharging cylinder 605 to work, and the vertical discharging cylinder 605 controls the pneumatic finger 606 to move downwards to gradually approach the motor fixing seat 318. After the motor fixing seat 318 is approached, the control assembly 700 controls the pneumatic finger 606 to work, the pneumatic finger 606 controls the material clamp 607 to clamp the motor in the motor fixing seat 318, then the control assembly 700 controls the horizontal blanking cylinder 603 and the vertical blanking cylinder 605 respectively to enable the pneumatic finger 606 to move to a preset position, and then the control assembly 700 controls the pneumatic finger 606 to release the material clamp 607 to release the motor to the preset position.

The above description is only for the preferred embodiment of the present invention, and the structure is not limited to the above-mentioned shape, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a carbon brush kludge which characterized in that includes:

the frame is used for mounting each component;

2. The carbon brush assembling machine according to claim 1, wherein the automatic feeding assembly includes: vibration plate rail, vibration dish, mounting plate, lead screw, vibrator mounting panel, linear vibrator and expect to say, wherein, the vibration plate rail is close to the frame sets up, the vibration dish set up in on the vibration plate rail, mounting plate set up in the frame, the first end of lead screw set up in on the mounting plate and the second end supports and connects the vibrator mounting panel, the linear vibrator set up in on the vibrator mounting panel, the material say with linear vibrator connects, and first end with the vibration dish is connected and the second end with carbon brush installation component connects.

3. The carbon brush assembling machine according to claim 1, wherein the motor moving assembly includes: the device comprises a guide rail plate, a stop block, a middle guide strip, a connecting strip, an outer side guide strip, a supporting block, a supporting column, a wheel shaft, a belt pulley, a belt, a driving motor mounting plate, a driving motor, a roller seat, a roller, a synchronous belt, a suction proximity switch, a push proximity switch, a motor fixing seat, a suction assembly, a push assembly and a pushing assembly, wherein the guide rail plate is provided with a first long side edge and a second long side edge which are opposite, a first short side edge and a second short side edge which are opposite, the stop block is arranged at the first long side edge of the guide rail plate, the middle guide strip is arranged at the second long side edge of the guide rail plate, the connecting strip is respectively arranged at the first short side edge and the second short side edge of the guide rail plate and extends outwards to exceed the middle guide strip, two ends of the outer side guide strip are respectively connected with the connecting strip at the first short side edge and the second short side edge, the supporting blocks are arranged on the bottom surface of the guide rail plate and extend outwards to be connected with the bottom surface of the outer side guide strip, the bottom of the supporting column is supported on the rack, the top of the supporting column is connected with the supporting blocks, the wheel shaft is arranged below the connecting strip, two ends of the wheel shaft are respectively connected with the guide rail plate and the outer side guide strip, the belt pulley is sleeved on the wheel shaft, the driving motor mounting plate is fixed on the rack, the driving motor is arranged on the driving motor mounting plate, the positions, corresponding to the bottom surfaces of the guide rail plate and the outer side guide strip, of the guide rail plate and the outer side guide strip are respectively provided with one roller seat, the two roller seats are connected with the rollers through shafts, the synchronous belt is respectively connected with the driving motor and the rollers, the belt is respectively connected with the belt pulley and the rollers, and the suction proximity, the push-out proximity switch is arranged at one end, close to the first short side edge, of the guide strip on the outer side, the suction assembly is arranged at the second end, close to the second short side edge, of the guide rail plate, the push-out assembly is arranged at the first end, close to the first short side edge, of the guide rail plate and located at the first end, close to the second short side edge, of the guide rail plate, the motor fixing seat moves to the first end of the belt, the push assembly is arranged at the second end of the guide rail plate and located at the second end of the guide rail plate, and the motor fixing seat is pushed to the first end of the guide rail plate from the second end of the guide rail plate.

4. The carbon brush assembling machine according to claim 3, wherein the suction assembly includes: the suction cylinder mounting plate, the suction cylinder and the magnetic block, wherein the suction cylinder mounting plate is arranged at the second end of the guide rail plate, the suction cylinder is arranged on the suction cylinder mounting plate and opposite to the second end of the outer side guide bar, and the suction cylinder is connected with the magnetic block.

5. The carbon brush assembling machine according to claim 3, wherein the push-out assembly includes: release the cylinder mounting panel, release the cylinder, release piece and gyro wheel, wherein, release the cylinder mounting panel set up in the first end of guide rail board, release the cylinder set up in on the release cylinder mounting panel and with the outside gib block first end is relative, release the piece with it connects to release the cylinder, the gyro wheel set up in on the long side of guide rail board second, and with it is relative to release the cylinder.

6. The carbon brush assembling machine according to claim 3, wherein the pushing assembly includes: promote subassembly mounting panel, cylinder fixed plate, promotion cylinder, linear slide rail, sharp slider, ejector pad mounting panel and promote the piece, wherein, promote the subassembly mounting panel set up in guide rail plate bottom surface, the cylinder fixed plate with linear slide rail set up in promote on the subassembly mounting panel, promote the cylinder set up in on the cylinder fixed plate and with sharp slider is connected, sharp slider with the ejector pad mounting panel is connected and is followed linear slide rail removes, promote the piece set up in on the ejector pad mounting panel and stretch out the motion groove on the guide rail plate, and with on the guide rail plate motor fixing base bottom surface supports tightly.

7. The carbon brush assembling machine according to claim 1, wherein the wire plugging assembly includes: the device comprises an installation block, a support rod, an adjustment block, an installation plate, a guide cylinder, a guide rod, a lifting cylinder, a pressing plate, a connecting rod, a lifting plate, a guide rail, a slider, a cylinder clamping installation plate, a cylinder clamping fixing plate, a finger cylinder, a wire clamp, an electric cylinder, a push plate, a rotating shaft, a rotating connecting rod and a connecting rod, wherein the installation block is arranged on the frame, the bottom of the support rod is arranged on the installation block, the top of the support rod sequentially penetrates through the adjustment block and the installation plate, the top of the adjustment block supports the installation plate, the guide cylinder penetrates through and is fixed on the installation plate, the guide rod is arranged in the guide cylinder and is connected with the lifting plate, the lifting cylinder is arranged on the installation plate and is connected with the pressing plate, the two ends of the connecting rod are respectively connected with the pressing plate and the lifting plate, the guide rail is, the slider bottom surface with press from both sides the jar mounting panel and connect, press from both sides the jar fixed plate set up in press from both sides jar mounting panel bottom surface, the finger cylinder set up in press from both sides on the jar fixed plate, two the fastener set up relatively in on the finger cylinder, electronic jar set up in on the lifter plate and with the first end of push pedal is articulated, the pivot first end with push pedal second end is articulated and the second end with the rotation connecting rod is connected, connect the connecting rod first end with the rotation connecting rod is articulated and the second end with it is articulated to press from both sides the jar mounting panel.

8. The carbon brush assembling machine according to claim 1, wherein the carbon brush mounting assembly includes: a support plate, a guide rail mounting plate, a cylinder fixing frame, a rodless cylinder, a drive plate, a connecting plate, a guide block, a guide plate, a bearing seat, a fixed rod, a rotary cylinder, a rotary push block, a rotary bearing, a rotary head, a carbon brush receiving trough, a discharging press plate, a cover plate, a push plate, an upper push cylinder fixing plate, an upper push cylinder, an upper push rod connecting block, an upper push rod, a lower push cylinder fixing plate, a lower push cylinder, a lower push rod connecting block, a lower push rod, a sensor fixing block, a displacement sensor, a push plate cylinder and a push plate connecting block, wherein the support plate is arranged on the bottom surface of the mounting plate in the wire plugging assembly, the guide rail mounting plate and the cylinder fixing frame are both arranged on the support plate, the rodless cylinder is arranged on the cylinder fixing frame, the drive plate is respectively connected, the guide plate is connected with the connecting plate and is abutted against the side wall of the guide block, the guide plate is connected with the bearing seat, the fixed rod is connected with the bearing seat, the rotary cylinder is respectively connected with the fixed rod and the rotary push block, the rotary bearing is arranged on the bearing seat, the rotary head is arranged in the rotary bearing and is hinged with the rotary push block, the carbon brush receiving groove is arranged on the supporting plate, a feeding groove, a discharging groove and a pushing groove are arranged on the carbon brush receiving groove, the feeding groove is respectively connected with the discharging groove and the pushing groove, the feeding groove is connected with the second end of a material channel in the automatic feeding assembly, the discharging groove and the accommodating cavity at the axis of the rotary head are positioned on the same vertical line, the push plate is arranged in the pushing groove, and the discharging pressing plate is arranged on the carbon brush receiving groove and is positioned right above the discharging groove, the cover plate is arranged on the carbon brush receiving trough and is positioned right above the pushing plate, the upper pushing cylinder fixing plate is arranged on the top surface of the carbon brush receiving trough, the lower pushing cylinder fixing plate is arranged on the bottom surface of the carbon brush receiving trough, the upper pushing cylinder is arranged on the upper pushing cylinder fixing plate and is connected with the upper push rod connecting block, the upper push rod is connected with the upper push rod connecting block and is opposite to the discharge trough, the lower pushing cylinder is arranged on the lower pushing cylinder fixing plate and is connected with the lower push rod connecting block, the lower push rod is connected with the lower push rod connecting block and is opposite to a motor in a motor fixing seat in the motor moving assembly, the sensor fixing block is arranged on the carbon brush receiving trough, the displacement sensor is arranged on the sensor fixing block and is close to the discharge trough, the push plate cylinder is arranged on the bottom surface of the carbon brush receiving trough and is connected with the push plate connecting, the push plate connecting block is connected with the push plate and controls the push plate to move in the push trough.

9. The carbon brush assembling machine according to claim 1, wherein the automatic blanking assembly comprises: support frame, horizontal unloading cylinder mounting panel, horizontal unloading cylinder, vertical unloading cylinder mounting panel, vertical unloading cylinder, pneumatic finger and collet, wherein, the support frame set up in the frame, horizontal unloading cylinder mounting panel set up in on the support frame, horizontal unloading cylinder set up in on the horizontal unloading cylinder mounting panel and with vertical unloading cylinder mounting panel is connected, vertical unloading cylinder set up in on the vertical unloading cylinder mounting panel and with pneumatic finger connects, the collet with pneumatic finger connects.