CN211720438U - A carbon brush assembly machine - Google Patents

A carbon brush assembly machine Download PDF

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CN211720438U
CN211720438U CN202020655164.9U CN202020655164U CN211720438U CN 211720438 U CN211720438 U CN 211720438U CN 202020655164 U CN202020655164 U CN 202020655164U CN 211720438 U CN211720438 U CN 211720438U
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plate
cylinder
assembly
carbon brush
push
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徐冠军
林斌
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Jiangmen Yicheng Intelligent Equipment Co ltd
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Dongguan Yicheng Intelligent Equipment Co ltd
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Abstract

一种碳刷组装机,包括:机架、自动送料组件、电机移动组件、插线组件、碳刷安装组件、自动下料组件、控制组件和电源。本申请提供的一种碳刷组装机,能够自动化地完成输入碳刷和电机、碳刷方向判断、碳刷与电机的自动安装以及电机的自动输出,整个过程完全自动化操作,极大地提高了工作效率,降低人工使用成本。

Figure 202020655164

A carbon brush assembly machine includes: a frame, an automatic feeding component, a motor moving component, a plug-in component, a carbon brush installation component, an automatic unloading component, a control component and a power supply. The carbon brush assembly machine provided in the present application can automatically complete the input of carbon brushes and motors, the determination of the direction of carbon brushes, the automatic installation of carbon brushes and motors, and the automatic output of motors. The whole process is fully automated, which greatly improves work efficiency and reduces labor costs.

Figure 202020655164

Description

一种碳刷组装机A carbon brush assembly machine

技术领域technical field

本实用新型涉及电机的技术领域,尤其涉及一种碳刷组装机。The utility model relates to the technical field of motors, in particular to a carbon brush assembly machine.

背景技术Background technique

近些年来,受下游应用行业的需求拉动,我国微特电机制造行业的发展速度较快,带碳刷的电机在行业中有着广泛的应用。In recent years, driven by the demand of downstream application industries, my country's micro and special motor manufacturing industry has developed rapidly, and motors with carbon brushes are widely used in the industry.

现有技术中,将碳刷安装于电机上是通过人工进行的,不仅安装效率低,工人劳动强度大,而且随着人工成本的不断增加,对电机制造企业的经营成本造成很大压力。In the prior art, the carbon brushes are installed on the motor manually, which not only has low installation efficiency and high labor intensity, but also causes great pressure on the operating costs of motor manufacturers as labor costs continue to increase.

可见,现有技术中至少存在以下缺陷:现有技术中,将碳刷安装于电机上是通过人工进行的,不仅安装效率低,工人劳动强度大,而且随着人工成本的不断增加,对电机制造企业的经营成本造成很大压力。It can be seen that there are at least the following defects in the prior art: in the prior art, the carbon brushes are installed on the motor manually, which not only has low installation efficiency and high labor intensity for workers, but also increases the labor cost. The operating costs of manufacturing enterprises have caused great pressure.

因此,有必要提供一种技术手段以解决上述缺陷。Therefore, it is necessary to provide a technical means to solve the above-mentioned defects.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术之缺陷,提供一种碳刷组装机,以解决现有技术中,将碳刷安装于电机上是通过人工进行的,不仅安装效率低,工人劳动强度大,而且随着人工成本的不断增加,对电机制造企业的经营成本造成很大压力的问题。The purpose of this utility model is to overcome the defects of the prior art and provide a carbon brush assembling machine, so as to solve the problem that in the prior art, the carbon brush is installed on the motor manually, which not only has low installation efficiency, but also has high labor intensity for workers. , and with the continuous increase of labor costs, it has caused great pressure on the operating costs of motor manufacturers.

本实用新型是这样实现的,一种碳刷组装机,包括:The utility model is achieved in this way, a carbon brush assembly machine, comprising:

机架,用于安装各组件;Racks for mounting components;

自动送料组件,用于输入碳刷至碳刷安装组件处;所述自动送料组件设置于所述机架上;an automatic feeding assembly for inputting carbon brushes to the carbon brush installation assembly; the automatic feeding assembly is arranged on the frame;

电机移动组件,用于将电机移动至所述碳刷安装组件处以安装碳刷,而后将电机从所述碳刷安装组件处移动至自动下料组件处;所述电机移动组件设置于所述机架上;a motor moving assembly for moving the motor to the carbon brush mounting assembly to install carbon brushes, and then moving the motor from the carbon brush mounting assembly to the automatic unloading assembly; the motor moving assembly is arranged on the machine on the shelf;

插线组件,用于移动所述碳刷安装组件处电机上的导线;所述插线组件设置于所述机架上;a plug-in assembly for moving the wires on the motor at the carbon brush installation assembly; the plug-in assembly is arranged on the frame;

碳刷安装组件,用于将碳刷安装至电机上;所述碳刷安装组件设置于所述机架上;a carbon brush mounting assembly for mounting the carbon brush on the motor; the carbon brush mounting assembly is arranged on the frame;

自动下料组件,用于输出安装碳刷后的电机;所述自动下料组件设置于所述机架上;an automatic unloading assembly for outputting the motor after installing the carbon brush; the automatic unloading assembly is arranged on the frame;

控制组件,用于控制各组件;所述控制组件设置于所述机架上,且分别与所述自动送料组件、所述电机移动组件、所述插线组件、所述碳刷安装组件和所述自动下料组件连接;a control assembly for controlling each assembly; the control assembly is arranged on the frame, and is respectively connected with the automatic feeding assembly, the motor moving assembly, the plug-in assembly, the carbon brush installation assembly and the The automatic blanking components are connected;

电源,用于为各组件供电;所述电源设置于所述机架上,且分别与所述自动送料组件、所述电机移动组件、所述插线组件、所述碳刷安装组件、所述自动下料组件和所述控制组件连接。a power supply for supplying power to each component; the power supply is arranged on the frame, and is respectively connected with the automatic feeding component, the motor moving component, the plug-in component, the carbon brush installation component, the The automatic unloading component is connected with the control component.

优选地,所述自动送料组件包括:振动盘架、振动盘、安装底板、丝杆、振动器安装板、直线振动器和料道,其中,所述振动盘架靠近所述机架设置,所述振动盘设置于所述振动盘架上,所述安装底板设置于所述机架上,所述丝杆第一端设置于所述安装底板上而第二端支撑连接所述振动器安装板,所述直线振动器设置于所述振动器安装板上,所述料道与所述直线振动器连接,且第一端与所述振动盘连接而第二端与所述碳刷安装组件连接。Preferably, the automatic feeding assembly includes: a vibrating disc frame, a vibrating disc, a mounting base plate, a screw rod, a vibrator mounting plate, a linear vibrator and a material channel, wherein the vibrating disc frame is arranged close to the frame, so The vibrating disc is arranged on the vibrating disc frame, the mounting base plate is arranged on the frame, the first end of the screw rod is arranged on the mounting base plate, and the second end supports and connects the vibrator mounting plate , the linear vibrator is arranged on the vibrator mounting plate, the material channel is connected with the linear vibrator, and the first end is connected with the vibration plate and the second end is connected with the carbon brush mounting assembly .

优选地,所述电机移动组件包括:导轨板、挡块、中间导向条、连接条、外侧导向条、支撑块、支撑柱、轮轴、皮带轮、皮带、驱动电机安装板、驱动电机、滚筒座、滚筒、同步带、吸入接近开关、推出接近开关、电机固定座、吸入组件、推出组件和推动组件,其中,所述导轨板具有相对的第一长侧边和第二长侧边以及相对的第一短侧边和第二短侧边,所述挡块设置于所述导轨板的第一长侧边处而所述中间导向条设置于所述导轨板的第二长侧边处,所述连接条分别设置于所述导轨板的第一短侧边和第二短侧边处且向外延伸超过所述中间导向条,所述外侧导向条两端分别连接第一短侧边和第二短侧边处的所述连接条且与所述中间导向条相对,所述支撑块设置于所述导轨板底面且向外延伸与所述外侧导向条底面连接,所述支撑柱底部支撑于所述机架上而顶部与所述支撑块连接,所述轮轴设置于所述连接条下方,且两端分别与所述导轨板和所述外侧导向条连接,所述皮带轮套设于所述轮轴上,所述驱动电机安装板固定于所述机架上,所述驱动电机设置于所述驱动电机安装板上,所述导轨板和所述外侧导向条底面对应位置处分别设置有一个所述滚筒座,两个所述滚筒座之间轴连接所述滚筒,所述同步带分别连接所述驱动电机和所述滚筒,所述皮带分别连接所述皮带轮和所述滚筒,所述吸入接近开关设置于位于第二短侧边的所述连接条上,所述推出接近开关设置于所述外侧导向条上靠近第一短侧边的一端,所述吸入组件设置于所述导轨板上靠近第二短侧边的第二端上,并将位于所述皮带第二端的所述电机固定座移动至所述导轨板第二端,所述推出组件设置于所述导轨板上靠近第一短侧边的第一端上,并将位于所述导轨板第一端的所述电机固定座移动至所述皮带第一端,所述推动组件设置于所述导轨板的第二端,并将所述电机固定座从所述导轨板第二端推向所述导轨板第一端。Preferably, the motor moving assembly includes: a guide rail plate, a block, a middle guide strip, a connecting strip, an outer guide strip, a support block, a support column, an axle, a pulley, a belt, a drive motor mounting plate, a drive motor, a roller seat, A drum, a synchronous belt, a suction proximity switch, a push-out proximity switch, a motor mount, a suction assembly, a push-out assembly and a push assembly, wherein the guide rail plate has opposite first long sides and second long sides and opposite first long sides. a short side and a second short side, the stopper is arranged at the first long side of the guide rail plate and the middle guide strip is arranged at the second long side of the guide rail plate, the The connecting strips are respectively arranged at the first short side and the second short side of the guide rail plate and extend outward beyond the middle guide strip, and the two ends of the outer guide strip are respectively connected to the first short side and the second short side. The connecting strip at the short side is opposite to the middle guide strip, the support block is arranged on the bottom surface of the guide rail plate and extends outward to connect with the bottom surface of the outer guide strip, and the bottom of the support column is supported on the bottom surface of the guide strip. The top of the frame is connected to the support block, the axle is arranged below the connecting bar, and the two ends are respectively connected to the guide rail plate and the outer guide bar, and the pulley is sleeved on the axle. On the upper side, the drive motor mounting plate is fixed on the frame, the drive motor is arranged on the drive motor mounting plate, and the guide rail plate and the bottom surface of the outer guide strip are respectively provided with one of the A roller seat, the two roller seats are connected to the roller by the shaft, the synchronous belt is connected to the drive motor and the roller respectively, the belt is connected to the pulley and the roller respectively, the suction proximity switch Set on the connecting bar on the second short side, the push-out proximity switch is set on the end of the outer guide strip close to the first short side, and the suction assembly is set on the guide plate near the first short side. on the second ends of the two short sides, and move the motor holder located at the second end of the belt to the second end of the guide rail plate, and the push-out assembly is disposed on the guide rail plate near the first short side on the first end of the side, and move the motor fixing seat located at the first end of the guide rail plate to the first end of the belt, the push component is arranged on the second end of the guide rail plate, and moves the The motor fixing seat is pushed from the second end of the guide rail plate to the first end of the guide rail plate.

优选地,所述吸入组件包括:吸入气缸安装板、吸入气缸和磁块,其中,所述吸入气缸安装板设置于所述导轨板第二端,所述吸入气缸设置于所述吸入气缸安装板上并与所述外侧导向条第二端相对,所述吸入气缸与所述磁块连接。Preferably, the suction assembly includes: a suction cylinder mounting plate, a suction cylinder and a magnet block, wherein the suction cylinder mounting plate is arranged on the second end of the guide rail plate, and the suction cylinder is arranged on the suction cylinder mounting plate on top of and opposite to the second end of the outer guide strip, and the suction cylinder is connected with the magnet block.

优选地,所述推出组件包括:推出气缸安装板、推出气缸、推出块和滚轮,其中,所述推出气缸安装板设置于所述导轨板第一端,所述推出气缸设置于所述推出气缸安装板上并与所述外侧导向条第一端相对,所述推出块与所述推出气缸连接,所述滚轮设置于所述导轨板第二长侧边上,且与所述推出气缸相对。Preferably, the push-out assembly includes: a push-out cylinder mounting plate, a push-out cylinder, a push-out block and a roller, wherein the push-out cylinder mounting plate is disposed on the first end of the guide rail plate, and the push-out cylinder is disposed on the push-out cylinder The mounting plate is opposite to the first end of the outer guide strip, the push-out block is connected to the push-out cylinder, and the roller is arranged on the second long side of the guide rail plate and is opposite to the push-out cylinder.

优选地,所述推动组件包括:推动组件安装板、气缸固定板、推动气缸、直线滑轨、直线滑块、推块安装板和推动块,其中,所述推动组件安装板设置于所述导轨板底面,所述气缸固定板和所述直线滑轨设置于所述推动组件安装板上,所述推动气缸设置于所述气缸固定板上并与所述直线滑块连接,所述直线滑块与所述推块安装板连接并沿所述直线滑轨移动,所述推动块设置于所述推块安装板上并伸出所述导轨板上的运动槽,且与所述导轨板上的所述电机固定座底面抵紧。Preferably, the push assembly includes: a push assembly mounting plate, a cylinder fixing plate, a push cylinder, a linear slide rail, a linear slider, a push block mounting plate and a push block, wherein the push assembly mounting plate is disposed on the guide rail The bottom surface of the plate, the cylinder fixing plate and the linear slide rail are arranged on the pushing assembly mounting plate, the pushing cylinder is arranged on the cylinder fixing plate and is connected with the linear sliding block, the linear sliding block Connect with the push block mounting plate and move along the linear slide rail, the push block is arranged on the push block mounting plate and extends out of the movement groove on the guide rail plate, and is connected with the The bottom surface of the motor fixing seat is pressed tightly.

优选地,所述插线组件包括:安装块、支撑杆、调整块、安装板、导向筒、导向杆、升降气缸、压板、连接杆、升降板、导轨、滑块、夹缸安装板、夹缸固定板、手指气缸、线夹、电动缸、推板、转轴、转动连杆和连接连杆,其中,所述安装块设置于所述机架上,所述支撑杆底部设置于所述安装块上而顶部依次穿过所述调整块和所述安装板,所述调整块顶部支撑所述安装板,所述导向筒贯穿并固定于所述安装板上,所述导向杆设置于所述导向筒内并与所述升降板连接,所述升降气缸设置于所述安装板上并与所述压板连接,所述连接杆两端分别连接所述压板和所述升降板,所述导轨设置于所述升降板底面,所述滑块夹紧所述导轨并沿其运动,所述滑块底面与所述夹缸安装板连接,所述夹缸固定板设置于所述夹缸安装板底面,所述手指气缸设置于所述夹缸固定板上,两个所述线夹相对地设置于所述手指气缸上,所述电动缸设置于所述升降板上并与所述推板第一端铰接,所述转轴第一端与所述推板第二端铰接而第二端与所述转动连杆连接,所述连接连杆第一端与所述转动连杆铰接而第二端与所述夹缸安装板铰接。Preferably, the plug-in assembly includes: a mounting block, a support rod, an adjustment block, a mounting plate, a guide cylinder, a guide rod, a lifting cylinder, a pressure plate, a connecting rod, a lifting plate, a guide rail, a slider, a clamping cylinder mounting plate, a clamp Cylinder fixing plate, finger cylinder, wire clamp, electric cylinder, push plate, rotating shaft, rotating connecting rod and connecting connecting rod, wherein the installation block is arranged on the frame, and the bottom of the support rod is arranged on the installation The top of the adjusting block passes through the adjusting block and the mounting plate in sequence, the top of the adjusting block supports the mounting plate, the guide cylinder penetrates and is fixed on the mounting plate, and the guide rod is arranged on the mounting plate. The guide cylinder is connected to the lifting plate, the lifting cylinder is arranged on the mounting plate and is connected to the pressing plate, the two ends of the connecting rod are respectively connected to the pressing plate and the lifting plate, and the guide rail is provided with On the bottom surface of the lifting plate, the sliding block clamps the guide rail and moves along it, the bottom surface of the sliding block is connected with the clamping cylinder mounting plate, and the clamping cylinder fixing plate is arranged on the bottom surface of the clamping cylinder mounting plate , the finger cylinder is arranged on the clamping cylinder fixing plate, the two wire clips are arranged on the finger cylinder oppositely, and the electric cylinder is arranged on the lifting plate and is first with the push plate. The ends are hinged, the first end of the rotating shaft is hinged with the second end of the push plate and the second end is connected with the rotating link, the first end of the connecting link is hinged with the rotating link and the second end is connected with the rotating link. The clamping cylinder mounting plate is hinged.

优选地,所述碳刷安装组件包括:支撑板、导轨安装板、气缸固定架、无杆气缸、驱动板、连接板、导向块、导向板、轴承座、固定杆、旋转气缸、旋转推块、旋转轴承、旋转头、碳刷接料槽、出料压板、盖板、推料板、上推料气缸固定板、上推料气缸、上推杆连接块、上推杆、下推料气缸固定板、下推料气缸、下推杆连接块、下推杆、传感器固定块、位移传感器、推板气缸和推板连接块,其中,所述支撑板设置于所述插线组件中安装板底面,所述导轨安装板和所述气缸固定架均设置于所述支撑板上,所述无杆气缸设置于所述气缸固定架上,所述驱动板分别与所述无杆气缸和所述连接板连接,所述导向块设置于所述导轨安装板上,所述导向板与所述连接板连接并与所述导向块侧壁抵紧,所述导向板与所述轴承座连接,所述固定杆与所述轴承座连接,所述旋转气缸分别与所述固定杆和所述旋转推块连接,所述旋转轴承设置于所述轴承座上,所述旋转头设置于所述旋转轴承中并与所述旋转推块铰接,所述碳刷接料槽设置于所述支撑板上,所述碳刷接料槽上设置有进料槽、出料槽和推料槽,所述进料槽分别与所述出料槽和所述推料槽连接,所述进料槽与所述自动送料组件中料道第二端连接,所述出料槽与所述旋转头轴心处容纳腔位于同一竖直线上,所述推料板设置于所述推料槽中,所述出料压板设置于所述碳刷接料槽上且位于所述出料槽正上方,所述盖板设置于所述碳刷接料槽上且位于所述推料板正上方,所述上推料气缸固定板设置于所述碳刷接料槽顶面,所述下推料气缸固定板设置于所述碳刷接料槽底面,所述上推料气缸设置于所述上推料气缸固定板上并与所述上推杆连接块连接,所述上推杆与所述上推杆连接块连接并与所述出料槽对其,所述下推料气缸设置于所述下推料气缸固定板上并与所述下推杆连接块连接,所述下推杆与所述下推杆连接块连接并与所述电机移动组件中电机固定座中电机对其,所述传感器固定块设置于所述碳刷接料槽上,所述位移传感器设置于所述传感器固定块上并靠近所述出料槽,所述推板气缸设置于所述碳刷接料槽底面且与所述推板连接块连接,所述推板连接块与所述推料板连接并控制其在所述推料槽中移动。Preferably, the carbon brush mounting assembly includes: a support plate, a guide rail mounting plate, a cylinder fixing frame, a rodless cylinder, a driving plate, a connecting plate, a guide block, a guide plate, a bearing seat, a fixed rod, a rotating cylinder, and a rotating push block , Rotary bearing, rotating head, carbon brush feeding chute, discharge pressure plate, cover plate, pushing plate, upper pushing cylinder fixing plate, upper pushing cylinder, upper pushing rod connecting block, upper pushing rod, lower pushing cylinder Fixing plate, lower pushing cylinder, lower pushing rod connecting block, lower pushing rod, sensor fixing block, displacement sensor, pushing plate cylinder and pushing plate connecting block, wherein the support plate is arranged on the mounting plate in the plug-in assembly On the bottom surface, the guide rail mounting plate and the cylinder fixing frame are both arranged on the support plate, the rodless cylinder is arranged on the cylinder fixing frame, and the driving plate is respectively connected with the rodless cylinder and the cylinder fixing frame. The connecting plate is connected, the guide block is arranged on the guide rail mounting plate, the guide plate is connected with the connecting plate and pressed against the side wall of the guide block, and the guide plate is connected with the bearing seat, so The fixed rod is connected with the bearing seat, the rotating cylinder is connected with the fixed rod and the rotating push block respectively, the rotating bearing is arranged on the bearing seat, and the rotating head is arranged on the rotating bearing The middle and hinged connection with the rotary push block, the carbon brush receiving groove is arranged on the support plate, and the carbon brush receiving groove is provided with a feeding groove, a discharging groove and a pushing groove. The feeding trough is respectively connected with the discharging trough and the pushing trough, the feeding trough is connected with the second end of the feeding channel in the automatic feeding assembly, and the discharging trough is accommodated at the axis of the rotating head. The cavity is located on the same vertical line, the pushing plate is arranged in the pushing chute, the discharging pressing plate is arranged on the carbon brush receiving chute and is located just above the discharging chute, and the cover The plate is arranged on the carbon brush receiving trough and is located just above the pushing plate, the upper pushing cylinder fixing plate is arranged on the top surface of the carbon brush receiving trough, and the lower pushing cylinder fixing plate is arranged On the bottom surface of the carbon brush receiving groove, the upper pushing cylinder is arranged on the fixing plate of the upper pushing cylinder and is connected with the upper pushing rod connecting block, and the upper pushing rod is connected with the upper pushing rod The lower pusher cylinder is arranged on the fixing plate of the lower pusher cylinder and is connected with the lower push rod connecting block, and the lower push rod is connected to the lower push rod. The rod connecting block is connected and aligned with the motor in the motor fixing seat of the motor moving assembly, the sensor fixing block is arranged on the carbon brush receiving groove, and the displacement sensor is arranged on the sensor fixing block and is close to In the discharge chute, the push plate cylinder is arranged on the bottom surface of the carbon brush receiving chute and is connected with the push plate connection block. The push plate connection block is connected with the push plate and controls its movement in the Move in the push trough.

优选地,所述自动下料组件包括:支撑架、水平下料气缸安装板、水平下料气缸、竖直下料气缸安装板、竖直下料气缸、气动手指和料夹,其中,所述支撑架设置于所述机架上,所述水平下料气缸安装板设置于所述支撑架上,所述水平下料气缸设置于所述水平下料气缸安装板上并与所述竖直下料气缸安装板连接,所述竖直下料气缸设置于所述竖直下料气缸安装板上并与所述气动手指连接,所述料夹与所述气动手指连接。Preferably, the automatic blanking assembly includes: a support frame, a horizontal blanking cylinder mounting plate, a horizontal blanking cylinder, a vertical blanking cylinder mounting plate, a vertical blanking cylinder, a pneumatic finger and a material clip, wherein the The support frame is arranged on the frame, the horizontal blanking cylinder mounting plate is arranged on the support frame, and the horizontal blanking cylinder is arranged on the horizontal blanking cylinder mounting plate and is connected with the vertical lowering cylinder. The vertical feeding cylinder is connected with the mounting plate of the feeding cylinder, the vertical feeding cylinder is arranged on the mounting plate of the vertical feeding cylinder and is connected with the pneumatic finger, and the feeding clip is connected with the pneumatic finger.

本申请提供的一种碳刷组装机,能够自动化地完成输入碳刷和电机、碳刷方向判断、碳刷与电机的自动安装以及电机的自动输出,整个过程完全自动化操作,极大地提高了工作效率,降低人工使用成本。A carbon brush assembling machine provided by the present application can automatically complete the input of carbon brush and motor, judgment of the direction of carbon brush, automatic installation of carbon brush and motor, and automatic output of motor. The whole process is completely automated, which greatly improves work efficiency. efficiency and reduce labor costs.

附图说明Description of drawings

图1为本实用新型实施例的一种碳刷组装机的整体结构示意图;1 is a schematic diagram of the overall structure of a carbon brush assembly machine according to an embodiment of the present invention;

图2为本实用新型实施例的一种碳刷组装机中自动送料组件的结构示意图;2 is a schematic structural diagram of an automatic feeding assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图3为本实用新型实施例的一种碳刷组装机中电机移动组件的结构示意图;3 is a schematic structural diagram of a motor moving assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图4为本实用新型实施例的一种碳刷组装机中电机移动组件的结构示意图;4 is a schematic structural diagram of a motor moving component in a carbon brush assembly machine according to an embodiment of the present invention;

图5为本实用新型实施例的一种碳刷组装机中电机移动组件的结构示意图;5 is a schematic structural diagram of a motor moving assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图6为本实用新型实施例的一种碳刷组装机中电机移动组件的结构示意图;6 is a schematic structural diagram of a motor moving assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图7为本实用新型实施例的一种碳刷组装机中插线组件的结构示意图;7 is a schematic structural diagram of a plug-in assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图8为本实用新型实施例的一种碳刷组装机中插线组件的结构示意图;8 is a schematic structural diagram of a plug-in assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图9为本实用新型实施例的一种碳刷组装机中碳刷安装组件的结构示意图;9 is a schematic structural diagram of a carbon brush installation assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图10为本实用新型实施例的一种碳刷组装机中碳刷安装组件的结构示意图;10 is a schematic structural diagram of a carbon brush installation assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图11为本实用新型实施例的一种碳刷组装机中碳刷安装组件的结构示意图;11 is a schematic structural diagram of a carbon brush installation assembly in a carbon brush assembly machine according to an embodiment of the present invention;

图12为本实用新型实施例的一种碳刷组装机中自动下料组件的结构示意图。12 is a schematic structural diagram of an automatic blanking component in a carbon brush assembly machine according to an embodiment of the present invention.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" or "disposed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.

请参阅图1-12,在本申请实施例中,本申请提供了一种碳刷组装机,包括:机架100、自动送料组件200、电机移动组件300、插线组件400、碳刷安装组件500、自动下料组件600、控制组件700和电源(未示出),下面对各部分进行详细描述。Referring to FIGS. 1-12 , in the embodiments of the present application, the present application provides a carbon brush assembly machine, including: a frame 100 , an automatic feeding assembly 200 , a motor moving assembly 300 , a plug-in assembly 400 , and a carbon brush installation assembly 500, the automatic unloading assembly 600, the control assembly 700 and the power supply (not shown), each part will be described in detail below.

请参阅图1-12,在本申请实施例中,本申请提供的一种碳刷组装机,包括:Please refer to FIGS. 1-12. In the embodiment of the present application, a carbon brush assembly machine provided by the present application includes:

机架100,用于安装各组件;a rack 100 for installing components;

自动送料组件200,用于输入碳刷至碳刷安装组件500处;所述自动送料组件200设置于所述机架100上;The automatic feeding assembly 200 is used for inputting carbon brushes to the carbon brush installation assembly 500; the automatic feeding assembly 200 is arranged on the frame 100;

电机移动组件300,用于将电机移动至所述碳刷安装组件500处以安装碳刷,而后将电机从所述碳刷安装组件500处移动至自动下料组件600处;所述电机移动组件300设置于所述机架100上;The motor moving assembly 300 is used to move the motor to the carbon brush installation assembly 500 to install the carbon brushes, and then move the motor from the carbon brush installation assembly 500 to the automatic blanking assembly 600; the motor moving assembly 300 arranged on the rack 100;

插线组件400,用于移动所述碳刷安装组件500处电机上的导线;所述插线组件400设置于所述机架100上;The plug-in assembly 400 is used to move the wires on the motor at the carbon brush installation assembly 500; the plug-in assembly 400 is arranged on the frame 100;

碳刷安装组件500,用于将碳刷安装至电机上;所述碳刷安装组件500设置于所述机架100上;a carbon brush mounting assembly 500, used for mounting the carbon brush on the motor; the carbon brush mounting assembly 500 is arranged on the frame 100;

自动下料组件600,用于输出安装碳刷后的电机;所述自动下料组件600设置于所述机架100上;The automatic unloading assembly 600 is used to output the motor after the carbon brush is installed; the automatic unloading assembly 600 is arranged on the frame 100;

控制组件700,用于控制各组件;所述控制组件700设置于所述机架100上,且分别与所述自动送料组件200、所述电机移动组件300、所述插线组件400、所述碳刷安装组件500和所述自动下料组件600连接;A control component 700 is used to control each component; the control component 700 is arranged on the rack 100 and is respectively connected with the automatic feeding component 200 , the motor moving component 300 , the plug-in component 400 , the The carbon brush installation assembly 500 is connected with the automatic blanking assembly 600;

电源,用于为各组件供电;所述电源设置于所述机架100上,且分别与所述自动送料组件200、所述电机移动组件300、所述插线组件400、所述碳刷安装组件500、所述自动下料组件600和所述控制组件700连接。A power supply is used to supply power to each component; the power supply is arranged on the frame 100 and is respectively installed with the automatic feeding component 200 , the motor moving component 300 , the plug-in component 400 , and the carbon brush The assembly 500 , the automatic unloading assembly 600 and the control assembly 700 are connected.

当使用此碳刷组装机将碳刷安装于电机上预设位置时,首先控制组件700控制自动送料组件200将碳刷送入碳刷安装组件500处,同时控制组件700控制电机移动组件300将电机送入碳刷安装组件500处,而后控制组件700控制插线组件400将电机上的导线拔出,并控制碳刷安装组件500将碳刷安装于电机上预设位置处,而后控制组件700控制插线组件400再将导线插入电机上,接着控制组件700控制电机移动组件300将碳刷安装组件500处的安装有碳刷的电机移动至自动下料组件600处,自动下料组件600将电机从电机移动组件300上取出并输出至预设位置。When using this carbon brush assembling machine to install the carbon brushes on the preset position of the motor, first the control component 700 controls the automatic feeding component 200 to send the carbon brushes to the carbon brush installation component 500, and at the same time the control component 700 controls the motor moving component 300 to The motor is sent to the carbon brush installation assembly 500, and then the control assembly 700 controls the plug-in assembly 400 to pull out the wires on the motor, and controls the carbon brush installation assembly 500 to install the carbon brush at a preset position on the motor, and then the control assembly 700 Control the plug-in assembly 400 to insert the wire into the motor, and then the control assembly 700 controls the motor moving assembly 300 to move the motor with the carbon brushes installed at the carbon brush installation assembly 500 to the automatic unloading assembly 600, and the automatic unloading assembly 600 moves the motor. The motor is taken out from the motor moving assembly 300 and output to a preset position.

请参阅图2,在本申请实施例中,所述自动送料组件200包括:振动盘架201、振动盘202、安装底板203、丝杆204、振动器安装板205、直线振动器206和料道207,其中,所述振动盘架201靠近所述机架100设置,所述振动盘202设置于所述振动盘架201上,所述安装底板203设置于所述机架100上,所述丝杆204第一端设置于所述安装底板203上而第二端支撑连接所述振动器安装板205,所述直线振动器206设置于所述振动器安装板205上,所述料道207与所述直线振动器206连接,且第一端与所述振动盘202连接而第二端与所述碳刷安装组件500连接。Referring to FIG. 2 , in the embodiment of the present application, the automatic feeding assembly 200 includes: a vibrating plate frame 201, a vibrating plate 202, a mounting base plate 203, a screw 204, a vibrator mounting plate 205, a linear vibrator 206, and a forehearth 207, wherein, the vibrating plate frame 201 is arranged close to the frame 100, the vibrating plate 202 is arranged on the vibration plate frame 201, the mounting bottom plate 203 is arranged on the frame 100, the wire The first end of the rod 204 is arranged on the mounting base plate 203 and the second end is supported and connected to the vibrator mounting plate 205. The linear vibrator 206 is arranged on the vibrator mounting plate 205. The linear vibrator 206 is connected, and the first end is connected to the vibration plate 202 and the second end is connected to the carbon brush mounting assembly 500 .

自动送料组件200的工作流程为:振动盘202中放置有待安装的碳刷,控制组件700开启自动送料组件200后,直线振动器206震动并带动料道207震动,碳刷经由料道207从振动盘202中输入至碳刷安装组件500中。The working process of the automatic feeding assembly 200 is as follows: the carbon brushes to be installed are placed in the vibrating plate 202, after the control assembly 700 turns on the automatic feeding assembly 200, the linear vibrator 206 vibrates and drives the forehearth 207 to vibrate. The disk 202 is input into the carbon brush mounting assembly 500 .

请参阅图3-6,在本申请实施例中,所述电机移动组件300包括:导轨板301、挡块302、中间导向条303、连接条304、外侧导向条305、支撑块306、支撑柱307、轮轴308、皮带轮309、皮带310、驱动电机安装板311、驱动电机312、滚筒座313、滚筒314、同步带315、吸入接近开关316、推出接近开关317、电机固定座318、吸入组件350、推出组件360和推动组件370,其中,所述导轨板301具有相对的第一长侧边和第二长侧边以及相对的第一短侧边和第二短侧边,所述挡块302设置于所述导轨板301的第一长侧边处而所述中间导向条303设置于所述导轨板301的第二长侧边处,所述连接条304分别设置于所述导轨板301的第一短侧边和第二短侧边处且向外延伸超过所述中间导向条303,所述外侧导向条305两端分别连接第一短侧边和第二短侧边处的所述连接条304且与所述中间导向条303相对,所述支撑块306设置于所述导轨板301底面且向外延伸与所述外侧导向条305底面连接,所述支撑柱307底部支撑于所述机架100上而顶部与所述支撑块306连接,所述轮轴308设置于所述连接条304下方,且两端分别与所述导轨板301和所述外侧导向条305连接,所述皮带轮309套设于所述轮轴308上,所述驱动电机安装板311固定于所述机架100上,所述驱动电机312设置于所述驱动电机安装板311上,所述导轨板301和所述外侧导向条305底面对应位置处分别设置有一个所述滚筒座313,两个所述滚筒座313之间轴连接所述滚筒314,所述同步带315分别连接所述驱动电机312和所述滚筒314,所述皮带310分别连接所述皮带轮309和所述滚筒314,所述吸入接近开关316设置于位于第二短侧边的所述连接条304上,所述推出接近开关317设置于所述外侧导向条305上靠近第一短侧边的一端,所述吸入组件350设置于所述导轨板301上靠近第二短侧边的第二端上,并将位于所述皮带310第二端的所述电机固定座318移动至所述导轨板301第二端,所述推出组件360设置于所述导轨板301上靠近第一短侧边的第一端上,并将位于所述导轨板301第一端的所述电机固定座318移动至所述皮带310第一端,所述推动组件370设置于所述导轨板301的第二端,并将所述电机固定座318从所述导轨板301第二端推向所述导轨板301第一端。3-6, in the embodiment of the present application, the motor moving assembly 300 includes: a guide rail plate 301, a stopper 302, a middle guide bar 303, a connecting bar 304, an outer guide bar 305, a support block 306, and a support column 307, axle 308, pulley 309, belt 310, drive motor mounting plate 311, drive motor 312, roller seat 313, roller 314, timing belt 315, suction proximity switch 316, push out proximity switch 317, motor mount 318, suction assembly 350 , push out assembly 360 and push assembly 370, wherein the guide rail plate 301 has opposite first long side and second long side and opposite first short side and second short side, the stopper 302 The middle guide bars 303 are arranged at the first long side of the guide rail plate 301 , the middle guide bars 303 are arranged at the second long side of the guide rail plate 301 , and the connecting bars 304 are respectively arranged on the guide rail plates 301 . The first short side and the second short side extend outward beyond the middle guide bar 303, and the two ends of the outer guide bar 305 are respectively connected to the connection at the first short side and the second short side The guide bar 304 is opposite to the middle guide bar 303. The support block 306 is arranged on the bottom surface of the guide rail plate 301 and extends outward to connect with the bottom surface of the outer guide bar 305. The bottom of the support column 307 is supported on the machine. The top of the frame 100 is connected to the support block 306, the axle 308 is arranged below the connecting bar 304, and the two ends are respectively connected to the guide rail plate 301 and the outer guide bar 305, and the pulley 309 sets The drive motor mounting plate 311 is fixed on the frame 100, the drive motor 312 is mounted on the drive motor mounting plate 311, the guide rail plate 301 and the outside guide A roller seat 313 is respectively provided at the corresponding position on the bottom surface of the bar 305, the roller 314 is connected to the shaft between the two roller seats 313, and the synchronous belt 315 is respectively connected to the driving motor 312 and the roller 314. The belt 310 is connected to the pulley 309 and the drum 314 respectively, the intake proximity switch 316 is arranged on the connecting bar 304 on the second short side, and the push-out proximity switch 317 is arranged on the outer guide The end of the strip 305 close to the first short side, the suction assembly 350 is arranged on the second end of the rail plate 301 close to the second short side, and the motor located at the second end of the belt 310 The fixed seat 318 is moved to the second end of the guide rail plate 301 , and the push-out assembly 360 is disposed on the first end of the guide rail plate 301 near the first short side, and will be located at the first end of the guide rail plate 301 The motor fixing seat 318 is moved to the first end of the belt 310, the push assembly 370 is disposed on the second end of the guide rail plate 301, and the motor fixing seat 318 is moved from the guide rail plate 301 to the second end The end is pushed toward the first end of the guide rail plate 301 .

电机移动组件300的工作流程为:电机固定座318中放置有待安装碳刷的电机800,初始状态时电机固定座318放置于皮带310的第一端。当开启控制组件700时,驱动电机312转动并带动滚筒314和同步带315转动,滚筒314带动皮带轮309和皮带310转动,电机固定座318从皮带310第一端运动至皮带310第二端,此时吸入接近开关316可以感应电机固定座318运动至皮带310第二端,并触发吸入组件350和推动组件370工作,吸入组件350将电机固定座318从皮带310第二端移动至导轨板301第二端,推动组件370将电机固定座318从导轨板301第二端向导轨板301第一端推动。当电机固定座318运动至导轨板301第一端时,自动下料组件600将电机800从电机固定座318中取出,此时推出组件360将空置的电机固定座318从导轨板301第一端推出至皮带310第一端上,同时推出接近开关317可以感应皮带310第一端的空置的电机固定座318,空置的电机固定座318用于放置待安装碳刷的电机800以进行下一次的碳刷安装操作。The working process of the motor moving assembly 300 is as follows: the motor 800 to be installed with the carbon brush is placed in the motor holder 318 , and the motor holder 318 is placed on the first end of the belt 310 in the initial state. When the control assembly 700 is turned on, the driving motor 312 rotates and drives the drum 314 and the timing belt 315 to rotate, the drum 314 drives the pulley 309 and the belt 310 to rotate, and the motor holder 318 moves from the first end of the belt 310 to the second end of the belt 310. When the suction proximity switch 316 can sense the movement of the motor holder 318 to the second end of the belt 310, and trigger the suction assembly 350 and the push assembly 370 to work, the suction assembly 350 moves the motor holder 318 from the second end of the belt 310 to the second end of the guide rail plate 301. At both ends, the pushing assembly 370 pushes the motor fixing base 318 from the second end of the guide rail plate 301 to the first end of the guide rail plate 301 . When the motor holder 318 moves to the first end of the guide rail plate 301 , the automatic unloading assembly 600 takes out the motor 800 from the motor holder 318 , and the push-out assembly 360 removes the vacant motor holder 318 from the first end of the guide rail plate 301 at this time. Push it out to the first end of the belt 310, and push out the proximity switch 317 to sense the vacant motor holder 318 at the first end of the belt 310. The vacant motor holder 318 is used to place the motor 800 on which the carbon brush is to be installed for the next time. Carbon brush installation operation.

请参阅图3-6,在本申请实施例中,所述吸入组件350包括:吸入气缸安装板351、吸入气缸352和磁块353,其中,所述吸入气缸安装板351设置于所述导轨板301第二端,所述吸入气缸352设置于所述吸入气缸安装板351上并与所述外侧导向条305第二端相对,所述吸入气缸352与所述磁块353连接。3-6, in the embodiment of the present application, the suction assembly 350 includes: a suction cylinder mounting plate 351, a suction cylinder 352 and a magnetic block 353, wherein the suction cylinder mounting plate 351 is disposed on the guide rail plate At the second end of 301 , the suction cylinder 352 is disposed on the suction cylinder mounting plate 351 and is opposite to the second end of the outer guide bar 305 , and the suction cylinder 352 is connected to the magnet block 353 .

吸入组件350的工作流程为:当吸入接近开关316感应电机固定座318运动至皮带310第二端时,此时控制组件700控制吸入气缸352工作,吸入气缸352伸出磁块353靠近皮带310第二端的电机固定座318,由于电机固定座318是钢铁材质制成,故电机固定座318与磁块353吸紧,而后吸入气缸352缩回磁块353,电机固定座318移动至导轨板301第二端处。The working process of the suction assembly 350 is as follows: when the suction proximity switch 316 induces the motor holder 318 to move to the second end of the belt 310, the control assembly 700 controls the suction cylinder 352 to work, and the suction cylinder 352 extends the magnetic block 353 to approach the second end of the belt 310. The motor fixing bases 318 at the two ends, because the motor fixing bases 318 are made of steel material, the motor fixing bases 318 and the magnetic block 353 are tightened, and then the cylinder 352 is sucked to retract the magnetic block 353, and the motor fixing base 318 moves to the guide rail plate 301. at the two ends.

请参阅图3-6,在本申请实施例中,所述推出组件360包括:推出气缸安装板361、推出气缸362、推出块363和滚轮364,其中,所述推出气缸安装板361设置于所述导轨板301第一端,所述推出气缸362设置于所述推出气缸安装板361上并与所述外侧导向条305第一端相对,所述推出块363与所述推出气缸362连接,所述滚轮364设置于所述导轨板301第二长侧边上,且与所述推出气缸362相对。Referring to FIGS. 3-6 , in the embodiment of the present application, the push-out assembly 360 includes: push-out cylinder mounting plate 361 , push-out cylinder 362 , push-out block 363 and roller 364 , wherein the push-out cylinder mounting plate 361 is disposed on the The first end of the guide rail plate 301, the push-out cylinder 362 is arranged on the push-out cylinder mounting plate 361 and is opposite to the first end of the outer guide strip 305, the push-out block 363 is connected with the push-out cylinder 362, so The roller 364 is disposed on the second long side of the guide rail plate 301 and is opposite to the push-out cylinder 362 .

推出组件360的工作流程为:电机固定座318在从导轨板301第二端运动至导轨板301第一端过程中,电机固定座318中完成碳刷安装的电机800会被自动下料组件600取出,故导轨板301第一端的电机固定座318中无电机800存在,此时推出组件360将电机固定座318从导轨板301第一端推入至皮带310第一端,用于放置需要安装碳刷的电机800进行碳刷安装操作。控制组件700控制推出气缸362工作,推出气缸362伸出推出块363将导轨板301第一端的电机固定座318推入至皮带310第一端,电机固定座318经由滚轮364的滑动支撑从导轨板301第一端进入皮带310第一端中。The working process of pushing out the assembly 360 is as follows: during the movement of the motor holder 318 from the second end of the guide rail plate 301 to the first end of the guide rail plate 301 , the motor 800 in the motor holder 318 that has completed the carbon brush installation will be automatically unloaded by the assembly 600 Take out, so there is no motor 800 in the motor holder 318 at the first end of the guide rail plate 301. At this time, the push-out assembly 360 pushes the motor holder 318 from the first end of the rail plate 301 to the first end of the belt 310 for placing the required The carbon brush mounting motor 800 performs a carbon brush mounting operation. The control assembly 700 controls the push-out cylinder 362 to work, the push-out cylinder 362 extends out of the push-out block 363 and pushes the motor holder 318 at the first end of the guide rail plate 301 into the first end of the belt 310 , and the motor holder 318 is slidably supported from the guide rail by the roller 364 . The first end of the plate 301 enters the first end of the belt 310 .

请参阅图3-6,在本申请实施例中,所述推动组件370包括:推动组件安装板371、气缸固定板372、推动气缸373、直线滑轨374、直线滑块375、推块安装板376和推动块377,其中,所述推动组件安装板371设置于所述导轨板301底面,所述气缸固定板372和所述直线滑轨374设置于所述推动组件安装板371上,所述推动气缸373设置于所述气缸固定板372上并与所述直线滑块375连接,所述直线滑块375与所述推块安装板376连接并沿所述直线滑轨374移动,所述推动块377设置于所述推块安装板376上并伸出所述导轨板301上的运动槽378,且与所述导轨板301上的所述电机固定座318底面抵紧。3-6, in the embodiment of the present application, the push assembly 370 includes a push assembly mounting plate 371, a cylinder fixing plate 372, a push cylinder 373, a linear slide rail 374, a linear slider 375, and a push block mounting plate 376 and a push block 377, wherein the push assembly mounting plate 371 is disposed on the bottom surface of the guide rail plate 301, the cylinder fixing plate 372 and the linear slide rail 374 are disposed on the push assembly mounting plate 371, the The pushing cylinder 373 is arranged on the cylinder fixing plate 372 and is connected with the linear sliding block 375. The linear sliding block 375 is connected with the pushing block mounting plate 376 and moves along the linear sliding rail 374. The block 377 is disposed on the push block mounting plate 376 and protrudes from the movement slot 378 on the guide rail plate 301 , and abuts against the bottom surface of the motor fixing seat 318 on the guide rail plate 301 .

推动组件370的工作流程为:当吸入接近开关316感应电机固定座318运动至皮带310第二端时,此时控制组件700控制推动气缸373工作,推动气缸373带动直线滑块375沿着直线滑轨374朝向导轨板301第一端运动,同时直线滑块375带动推块安装板376和推动块377朝向导轨板301第一端运动,由于推动块377在运动槽378中运动,并伸出运动槽378与电机固定座318底面抵紧,推动块377与电机固定座318之间的摩擦力驱动电机固定座318朝向导轨板301第一端运动,后方的电机固定座318同时也推动前方的电机固定座318朝向导轨板301第一端运动,在此过程中,电机固定座318中的电机800被自动送料组件200取出。The working process of the push assembly 370 is: when the induction motor fixing seat 318 of the suction proximity switch 316 moves to the second end of the belt 310, the control assembly 700 controls the push cylinder 373 to work, and the push cylinder 373 drives the linear slider 375 to slide along the straight line. The rail 374 moves toward the first end of the guide rail plate 301, and at the same time, the linear slider 375 drives the push block mounting plate 376 and the push block 377 to move toward the first end of the guide rail plate 301, because the push block 377 moves in the movement groove 378 and extends to move The groove 378 is in close contact with the bottom surface of the motor holder 318, and the friction between the push block 377 and the motor holder 318 drives the motor holder 318 to move toward the first end of the guide rail plate 301, and the rear motor holder 318 also pushes the front motor. The fixing seat 318 moves toward the first end of the guide rail plate 301 , and during this process, the motor 800 in the motor fixing seat 318 is taken out by the automatic feeding assembly 200 .

请参阅图7-8,在本申请实施例中,所述插线组件400包括:安装块401、支撑杆402、调整块403、安装板404、导向筒405、导向杆406、升降气缸407、压板408、连接杆409、升降板410、导轨411、滑块412、夹缸安装板413、夹缸固定板414、手指气缸415、线夹416、电动缸417、推板418、转轴419、转动连杆420和连接连杆421,其中,所述安装块401设置于所述机架100上,所述支撑杆402底部设置于所述安装块401上而顶部依次穿过所述调整块403和所述安装板404,所述调整块403顶部支撑所述安装板404,所述导向筒405贯穿并固定于所述安装板404上,所述导向杆406设置于所述导向筒405内并与所述升降板410连接,所述升降气缸407设置于所述安装板404上并与所述压板408连接,所述连接杆409两端分别连接所述压板408和所述升降板410,所述导轨411设置于所述升降板410底面,所述滑块412夹紧所述导轨411并沿其运动,所述滑块412底面与所述夹缸安装板413连接,所述夹缸固定板414设置于所述夹缸安装板413底面,所述手指气缸415设置于所述夹缸固定板414上,两个所述线夹416相对地设置于所述手指气缸415上,所述电动缸417设置于所述升降板410上并与所述推板418第一端铰接,所述转轴419第一端与所述推板418第二端铰接而第二端与所述转动连杆420连接,所述连接连杆421第一端与所述转动连杆420铰接而第二端与所述夹缸安装板413铰接。7-8, in the embodiment of the present application, the plug-in assembly 400 includes: a mounting block 401, a support rod 402, an adjusting block 403, a mounting plate 404, a guide cylinder 405, a guide rod 406, a lifting cylinder 407, Pressing plate 408, connecting rod 409, lifting plate 410, guide rail 411, slider 412, clamping cylinder mounting plate 413, clamping cylinder fixing plate 414, finger cylinder 415, wire clamp 416, electric cylinder 417, push plate 418, rotating shaft 419, rotation Connecting rod 420 and connecting rod 421, wherein the mounting block 401 is arranged on the frame 100, the bottom of the support rod 402 is arranged on the mounting block 401 and the top passes through the adjusting block 403 and The mounting plate 404, the top of the adjusting block 403 supports the mounting plate 404, the guide cylinder 405 penetrates and is fixed on the mounting plate 404, and the guide rod 406 is arranged in the guide cylinder 405 and is connected with the mounting plate 404. The lifting plate 410 is connected, the lifting cylinder 407 is arranged on the mounting plate 404 and is connected with the pressing plate 408, the two ends of the connecting rod 409 are respectively connected to the pressing plate 408 and the lifting plate 410, the The guide rail 411 is arranged on the bottom surface of the lifting plate 410 , the sliding block 412 clamps the guide rail 411 and moves along the guide rail 411 , the bottom surface of the sliding block 412 is connected with the clamping cylinder mounting plate 413 , and the clamping cylinder fixing plate 414 are arranged on the bottom surface of the clamping cylinder mounting plate 413 , the finger cylinder 415 is arranged on the clamping cylinder fixing plate 414 , the two wire clamps 416 are oppositely arranged on the finger cylinder 415 , the electric cylinder 417 It is arranged on the lift plate 410 and is hinged with the first end of the push plate 418 , the first end of the rotating shaft 419 is hinged with the second end of the push plate 418 and the second end is connected with the rotation link 420 , The first end of the connecting link 421 is hinged with the rotating link 420 and the second end is hinged with the clamping cylinder mounting plate 413 .

插线组件400的工作流程为:当电机固定座318在皮带310上从第一端运动至第二端过程中,插线组件400将电机固定座318中的电机800上的导线拔出,并在碳刷安装组件500将碳刷安装至电机800上预设位置后,插线组件400再将导线插入电机800的预设位置处。当插线组件400控制电机800上的导线移动时,主要是通过升降气缸407控制导线在竖直方向上的移动,以及通过电动缸417控制导线在水平方向上的移动。控制组件700控制升降气缸407工作,升降气缸407控制压板408、连接杆409和升降板410上下运动,进而升降板410上的导轨411上下运动,随之带动滑块412、夹缸安装板413、夹缸固定板414、手指气缸415和线夹416上下移动,并逐渐靠近电机800。同时,控制组件700控制电动缸417工作,电动缸417拉动推板418转动,并随之带动转轴419和转动连杆420转动,而转动连杆420带动连接连杆421和夹缸安装板413在水平方向上运动,夹缸安装板413随之带动滑块412沿着导轨411水平运动,最终手指气缸415和线夹416也在水平方向上运动,并逐渐靠近电机800。当需要将电机800上导线拔出时,控制组件700控制升降气缸407和电动缸417工作,最终使手指气缸415接近导线,而后控制组件700控制手指气缸415,使其控制相对的两个线夹416互相靠近并夹紧导线,而后控制组件700再控制升降气缸407和电动缸417工作,使手指气缸415远离导线,即可将导线从电机800中拔出;当碳刷安装在电机800上预设位置后,控制组件700再控制各零件将导线插入电机800上预设位置即可。The working process of the plug-in assembly 400 is as follows: when the motor holder 318 moves from the first end to the second end on the belt 310, the plug-in assembly 400 pulls out the wires on the motor 800 in the motor holder 318, and After the carbon brush installation assembly 500 installs the carbon brushes to the preset positions on the motor 800 , the wire insertion assembly 400 then inserts the wires into the preset positions of the motor 800 . When the wire harness assembly 400 controls the movement of the wire on the motor 800 , the vertical movement of the wire is mainly controlled by the lift cylinder 407 , and the movement of the wire in the horizontal direction is controlled by the electric cylinder 417 . The control assembly 700 controls the lift cylinder 407 to work, the lift cylinder 407 controls the pressure plate 408, the connecting rod 409 and the lift plate 410 to move up and down, and then the guide rail 411 on the lift plate 410 moves up and down, which drives the slider 412, the clamping cylinder mounting plate 413, The clamping cylinder fixing plate 414 , the finger cylinder 415 and the wire clamp 416 move up and down, and gradually approach the motor 800 . At the same time, the control assembly 700 controls the electric cylinder 417 to work, the electric cylinder 417 pulls the push plate 418 to rotate, and then drives the rotating shaft 419 and the rotating link 420 to rotate, and the rotating link 420 drives the connecting link 421 and the clamping cylinder mounting plate 413 to rotate. When moving in the horizontal direction, the clamping cylinder mounting plate 413 drives the slider 412 to move horizontally along the guide rail 411 , and finally the finger cylinder 415 and the wire clamp 416 also move in the horizontal direction and gradually approach the motor 800 . When the wire on the motor 800 needs to be pulled out, the control assembly 700 controls the lift cylinder 407 and the electric cylinder 417 to work, and finally makes the finger cylinder 415 approach the wire, and then the control assembly 700 controls the finger cylinder 415 to control the two opposite wire clamps 416 approach each other and clamp the wire, and then the control assembly 700 controls the lifting cylinder 407 and the electric cylinder 417 to work, so that the finger cylinder 415 is kept away from the wire, the wire can be pulled out from the motor 800; when the carbon brush is installed on the motor 800, the After the position is set, the control component 700 can then control each component to insert the wire into the preset position on the motor 800 .

请参阅图9-10,在本申请实施例中,所述碳刷安装组件500包括:支撑板501、导轨安装板502、气缸固定架503、无杆气缸504、驱动板505、连接板506、导向块507、导向板508、轴承座509、固定杆510、旋转气缸511、旋转推块512、旋转轴承513、旋转头514、碳刷接料槽515、出料压板516、盖板517、推料板518、上推料气缸固定板519、上推料气缸520、上推杆连接块521、上推杆522、下推料气缸固定板523、下推料气缸524、下推杆连接块525、下推杆526、传感器固定块527、位移传感器528、推板气缸529和推板连接块530,其中,所述支撑板501设置于所述插线组件400中安装板404底面,所述导轨安装板502和所述气缸固定架503均设置于所述支撑板501上,所述无杆气缸504设置于所述气缸固定架503上,所述驱动板505分别与所述无杆气缸504和所述连接板506连接,所述导向块507设置于所述导轨安装板502上,所述导向板508与所述连接板506连接并与所述导向块507侧壁抵紧,所述导向板508与所述轴承座509连接,所述固定杆510与所述轴承座509连接,所述旋转气缸511分别与所述固定杆510和所述旋转推块512连接,所述旋转轴承513设置于所述轴承座509上,所述旋转头514设置于所述旋转轴承513中并与所述旋转推块512铰接,所述碳刷接料槽515设置于所述支撑板501上,所述碳刷接料槽515上设置有进料槽531、出料槽532和推料槽533,所述进料槽531分别与所述出料槽532和所述推料槽533连接,所述进料槽531与所述自动送料组件200中料道207第二端连接,所述出料槽532与所述旋转头514轴心处容纳腔534位于同一竖直线上,所述推料板518设置于所述推料槽533中,所述出料压板516设置于所述碳刷接料槽515上且位于所述出料槽532正上方,所述盖板517设置于所述碳刷接料槽515上且位于所述推料板518正上方,所述上推料气缸固定板519设置于所述碳刷接料槽515顶面,所述下推料气缸固定板523设置于所述碳刷接料槽515底面,所述上推料气缸520设置于所述上推料气缸固定板519上并与所述上推杆连接块521连接,所述上推杆522与所述上推杆连接块521连接并与所述出料槽532对其,所述下推料气缸524设置于所述下推料气缸固定板523上并与所述下推杆连接块525连接,所述下推杆526与所述下推杆连接块525连接并与所述电机移动组件300中电机固定座318中电机对其,所述传感器固定块527设置于所述碳刷接料槽515上,所述位移传感器528设置于所述传感器固定块527上并靠近所述出料槽532,所述推板气缸529设置于所述碳刷接料槽515底面且与所述推板连接块530连接,所述推板连接块530与所述推料板518连接并控制其在所述推料槽533中移动。9-10, in the embodiment of the present application, the carbon brush mounting assembly 500 includes: a support plate 501, a guide rail mounting plate 502, a cylinder fixing frame 503, a rodless cylinder 504, a driving plate 505, a connecting plate 506, Guide block 507, guide plate 508, bearing seat 509, fixed rod 510, rotary cylinder 511, rotary push block 512, rotary bearing 513, rotary head 514, carbon brush receiving groove 515, discharge pressure plate 516, cover plate 517, pusher Material plate 518, upper pushing cylinder fixing plate 519, upper pushing cylinder 520, upper pushing rod connecting block 521, upper pushing rod 522, lower pushing cylinder fixing plate 523, lower pushing cylinder 524, lower pushing rod connecting block 525 , lower push rod 526, sensor fixing block 527, displacement sensor 528, push plate cylinder 529 and push plate connecting block 530, wherein the support plate 501 is arranged on the bottom surface of the installation plate 404 in the plug-in assembly 400, the guide rail The mounting plate 502 and the cylinder fixing frame 503 are both arranged on the support plate 501, the rodless cylinder 504 is arranged on the cylinder fixing frame 503, and the driving plate 505 is connected to the rodless cylinder 504 and the cylinder fixing frame 503 respectively. The connecting plate 506 is connected, the guide block 507 is arranged on the guide rail mounting plate 502, the guide plate 508 is connected with the connecting plate 506 and abuts against the side wall of the guide block 507, the guide plate 508 is connected to the bearing seat 509, the fixing rod 510 is connected to the bearing seat 509, the rotating cylinder 511 is respectively connected to the fixing rod 510 and the rotating push block 512, and the rotating bearing 513 is arranged at On the bearing seat 509, the rotating head 514 is arranged in the rotating bearing 513 and is hinged with the rotating push block 512, the carbon brush receiving groove 515 is arranged on the supporting plate 501, the carbon brush The brush receiving chute 515 is provided with a feeding chute 531, a discharging chute 532 and a pushing chute 533. The feeding chute 531 is respectively connected with the discharging chute 532 and the pushing chute 533. The groove 531 is connected to the second end of the material channel 207 in the automatic feeding assembly 200 , the discharge groove 532 and the accommodating cavity 534 at the axis of the rotating head 514 are located on the same vertical line, and the pushing plate 518 is provided In the pushing chute 533 , the discharge pressing plate 516 is disposed on the carbon brush receiving groove 515 and is located just above the discharging groove 532 , and the cover plate 517 is disposed on the carbon brush receiving groove 515 . The groove 515 is located directly above the pushing plate 518, the upper pushing cylinder fixing plate 519 is arranged on the top surface of the carbon brush receiving groove 515, and the lower pushing cylinder fixing plate 523 is arranged on the carbon brush Brush the bottom surface of the material receiving slot 515, the upper pusher cylinder 520 is arranged on the upper pusher cylinder fixing plate 519 and is connected with the upper push rod connecting block 521, and the upper push rod 522 is connected with the upper push rod The connecting block 521 is connected and aligned with the discharging chute 532, and the lower pushing cylinder 524 is arranged on the lower pushing cylinder to be fixed. The plate 523 is connected with the lower push rod connecting block 525, the lower push rod 526 is connected with the lower push rod connecting block 525 and is aligned with the motor in the motor fixing seat 318 in the motor moving assembly 300, so The sensor fixing block 527 is arranged on the carbon brush receiving chute 515, the displacement sensor 528 is arranged on the sensor fixing block 527 and close to the discharging chute 532, and the push plate cylinder 529 is arranged on the The bottom surface of the carbon brush receiving groove 515 is connected with the push plate connecting block 530 , and the push plate connecting block 530 is connected with the pushing plate 518 and controls its movement in the pushing groove 533 .

碳刷安装组件500的工作流程为:待安装的碳刷经由自动送料组件200中的料道207输送至进料槽531中,而后控制组件700控制推板气缸529工作,推板气缸529带动推板连接块530和推料板518在推料槽533中朝向进料槽531运动,推料板518将进料槽531中的碳刷推入出料槽532中,同时位移传感器528可以感应到碳刷进入出料槽532中。位移传感器528对碳刷发送检测信号,用于判断碳刷的方向,同时无杆气缸504控制旋转头514接收出料槽532中的碳刷。具体地,控制组件700控制无杆气缸504工作,无杆气缸504带动驱动板505和连接板506向上运动,连接板506带动导向板508沿着导向块507的方向向上运动,最终旋转头514向上运动至预设位置处,使得容纳腔534与出料槽532对其。而后控制组件700控制上推料气缸520工作,上推料气缸520带动上推杆连接块521和上推杆522朝向出料槽532运动,上推杆522插入出料槽532中,并将出料槽532中的碳刷推入至旋转头514的容纳腔534中。而后控制组件700再控制无杆气缸504工作,使其控制旋转头514向下运动至预设位置处,使旋转头514的容纳腔534与电机固定座318中的电机待安装碳刷位置对其。由于位移传感器528对出料槽532中碳刷的实际摆放方向进行了判断,而出料槽532中碳刷直接进入旋转头514的容纳腔534中,碳刷的实际摆放方向未经调整,可能会与预设的安装方向相反,此时需要通过控制旋转头514的转动对碳刷的实际摆放方向进行调整,使其与预设的安装方向一致。当位移传感器528判断出料槽532中碳刷的实际摆放方向与预设的安装方向一致时,此时无须对转头514的转动进行调整。当位移传感器528判断出料槽532中碳刷的实际摆放方向与预设的安装方向相反时,此时,控制组件700控制旋转气缸511工作,旋转气缸511带动旋转推块512运动,旋转推块512带动旋转轴承513中的旋转头514转动,从而旋转头514上容纳腔534中的碳刷的实际摆放方向与预设的安装方向一致,可以进行后续安装操作。当将容纳腔534中的碳刷安装至电机预设位置时,控制组件700控制下推料气缸524工作,下推料气缸524带动下推杆连接块525和下推杆526朝向旋转头514运动,下推杆526插入旋转头514的容纳腔534中,并将容纳腔534中的待安装碳刷装入电机预设位置中。The working process of the carbon brush installation assembly 500 is as follows: the carbon brushes to be installed are transported into the feeding chute 531 through the material channel 207 in the automatic feeding assembly 200, and then the control assembly 700 controls the push plate cylinder 529 to work, and the push plate cylinder 529 drives the push plate cylinder 529. The plate connecting block 530 and the pushing plate 518 move toward the feeding groove 531 in the feeding groove 533, and the pushing plate 518 pushes the carbon brushes in the feeding groove 531 into the discharging groove 532, and the displacement sensor 528 can sense the The carbon brushes enter the discharge chute 532 . The displacement sensor 528 sends a detection signal to the carbon brush to determine the direction of the carbon brush, and the rodless cylinder 504 controls the rotary head 514 to receive the carbon brush in the discharge chute 532 . Specifically, the control assembly 700 controls the rodless cylinder 504 to work, the rodless cylinder 504 drives the driving plate 505 and the connecting plate 506 to move upward, the connecting plate 506 drives the guide plate 508 to move upward along the direction of the guide block 507, and finally the rotating head 514 moves upward Move to a preset position so that the accommodating cavity 534 is aligned with the discharge chute 532 . Then the control assembly 700 controls the upper push cylinder 520 to work, the upper push cylinder 520 drives the upper push rod connecting block 521 and the upper push rod 522 to move toward the discharge chute 532, the upper push rod 522 is inserted into the discharge chute 532, and the output The carbon brushes in the trough 532 are pushed into the accommodating cavity 534 of the rotary head 514 . Then the control assembly 700 controls the rodless air cylinder 504 to work, so that it controls the rotary head 514 to move down to a preset position, so that the accommodation cavity 534 of the rotary head 514 and the carbon brush in the motor holder 318 are aligned with the position of the carbon brush to be installed on the motor. . Since the displacement sensor 528 judges the actual placement direction of the carbon brushes in the discharge chute 532, and the carbon brushes in the discharge chute 532 directly enter the accommodating cavity 534 of the rotary head 514, the actual placement direction of the carbon brushes is not adjusted , which may be opposite to the preset installation direction. In this case, the actual placement direction of the carbon brushes needs to be adjusted by controlling the rotation of the rotating head 514 to make it consistent with the preset installation direction. When the displacement sensor 528 determines that the actual placement direction of the carbon brushes in the discharge chute 532 is consistent with the preset installation direction, the rotation of the rotor 514 does not need to be adjusted at this time. When the displacement sensor 528 determines that the actual placement direction of the carbon brushes in the discharge chute 532 is opposite to the preset installation direction, at this time, the control assembly 700 controls the rotary cylinder 511 to work, the rotary cylinder 511 drives the rotary push block 512 to move, and the rotary pusher The block 512 drives the rotating head 514 in the rotating bearing 513 to rotate, so that the actual placement direction of the carbon brushes in the accommodating cavity 534 on the rotating head 514 is consistent with the preset installation direction, and subsequent installation operations can be performed. When the carbon brush in the accommodating cavity 534 is installed to the preset position of the motor, the control assembly 700 controls the lower pushing cylinder 524 to work, and the lower pushing cylinder 524 drives the lower pushing rod connecting block 525 and the lower pushing rod 526 to move toward the rotating head 514 , the lower push rod 526 is inserted into the accommodating cavity 534 of the rotary head 514, and the carbon brush to be installed in the accommodating cavity 534 is loaded into the preset position of the motor.

请参阅图12,在本申请实施例中,所述自动下料组件600包括:支撑架601、水平下料气缸安装板602、水平下料气缸603、竖直下料气缸安装板604、竖直下料气缸605、气动手指606和料夹607,其中,所述支撑架601设置于所述机架100上,所述水平下料气缸安装板602设置于所述支撑架601上,所述水平下料气缸603设置于所述水平下料气缸安装板602上并与所述竖直下料气缸安装板604连接,所述竖直下料气缸605设置于所述竖直下料气缸安装板604上并与所述气动手指606连接,所述料夹607与所述气动手指606连接。Referring to FIG. 12, in the embodiment of the present application, the automatic blanking assembly 600 includes: a support frame 601, a horizontal blanking cylinder mounting plate 602, a horizontal blanking cylinder 603, a vertical blanking cylinder mounting plate 604, a vertical blanking cylinder mounting plate 604, and a vertical blanking cylinder mounting plate 604. A blanking cylinder 605, a pneumatic finger 606 and a material clip 607, wherein the support frame 601 is arranged on the frame 100, the horizontal blanking cylinder mounting plate 602 is arranged on the support frame 601, the horizontal The blanking cylinder 603 is arranged on the horizontal blanking cylinder mounting plate 602 and is connected to the vertical blanking cylinder mounting plate 604 , and the vertical blanking cylinder 605 is arranged on the vertical blanking cylinder mounting plate 604 and connected with the pneumatic finger 606 , and the material clip 607 is connected with the pneumatic finger 606 .

自动下料组件600的工作流程为:当电机固定座318在导轨板301上从第二端向第一端运动中,控制组件700控制自动下料组件600完成对电机固定座318中的电机进行取出操作。具体地,控制组件700控制水平下料气缸603工作,水平下料气缸603控制竖直下料气缸安装板604在自身上的水平运动,使得竖直下料气缸605水平运动至电机固定座318正上方;同时控制组件700控制竖直下料气缸605工作,竖直下料气缸605控制气动手指606向下运动逐渐接近电机固定座318。当接近电机固定座318后,控制组件700控制气动手指606工作,气动手指606控制料夹607夹紧电机固定座318中的电机,而后控制组件700分别控制水平下料气缸603和竖直下料气缸605,使气动手指606运动至预设位置处,而后控制组件700控制气动手指606松开料夹607释放电机至预设位置处。The working process of the automatic unloading assembly 600 is as follows: when the motor fixing base 318 moves from the second end to the first end on the guide rail plate 301 , the control assembly 700 controls the automatic unloading assembly 600 to complete the operation of the motor in the motor fixing base 318 . Take out operation. Specifically, the control assembly 700 controls the horizontal blanking cylinder 603 to work, and the horizontal blanking cylinder 603 controls the horizontal movement of the vertical blanking cylinder mounting plate 604 on itself, so that the vertical blanking cylinder 605 moves horizontally until the motor fixing base 318 is positive. At the same time, the control component 700 controls the vertical blanking cylinder 605 to work, and the vertical blanking cylinder 605 controls the pneumatic finger 606 to move downward and gradually approach the motor fixing seat 318 . When approaching the motor holder 318, the control assembly 700 controls the pneumatic finger 606 to work, the pneumatic finger 606 controls the clip 607 to clamp the motor in the motor holder 318, and then the control assembly 700 controls the horizontal blanking cylinder 603 and the vertical blanking respectively. The air cylinder 605 moves the pneumatic finger 606 to a preset position, and then the control assembly 700 controls the pneumatic finger 606 to release the material clip 607 to release the motor to the preset position.

本申请提供的一种碳刷组装机,能够自动化地完成输入碳刷和电机、碳刷方向判断、碳刷与电机的自动安装以及电机的自动输出,整个过程完全自动化操作,极大地提高了工作效率,降低人工使用成本。A carbon brush assembling machine provided by the present application can automatically complete the input of carbon brush and motor, judgment of the direction of carbon brush, automatic installation of carbon brush and motor, and automatic output of motor. The whole process is completely automated, which greatly improves work efficiency. efficiency and reduce labor costs.

以上所述仅为本实用新型较佳的实施例而已,其结构并不限于上述列举的形状,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only the preferred embodiments of the present invention, and its structures are not limited to the shapes listed above. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall include within the scope of protection of the present invention.

Claims (9)

1. The utility model provides a carbon brush kludge which characterized in that includes:
the frame is used for mounting each component;
the automatic feeding assembly is used for inputting the carbon brush to the carbon brush mounting assembly; the automatic feeding assembly is arranged on the rack;
the motor moving assembly is used for moving the motor to the carbon brush mounting assembly to mount the carbon brush and then moving the motor to the automatic blanking assembly from the carbon brush mounting assembly; the motor moving assembly is arranged on the rack;
the wire inserting assembly is used for moving a wire on the motor at the carbon brush mounting assembly; the wire plugging assembly is arranged on the rack;
the carbon brush mounting assembly is used for mounting the carbon brush on the motor; the carbon brush mounting assembly is arranged on the rack;
the automatic blanking assembly is used for outputting the motor provided with the carbon brush; the automatic blanking assembly is arranged on the rack;
the control assembly is used for controlling each assembly; the control assembly is arranged on the rack and is respectively connected with the automatic feeding assembly, the motor moving assembly, the wire plugging assembly, the carbon brush mounting assembly and the automatic blanking assembly;
the power supply is used for supplying power to each component; the power supply is arranged on the rack and is respectively connected with the automatic feeding assembly, the motor moving assembly, the wire plugging assembly, the carbon brush mounting assembly, the automatic blanking assembly and the control assembly.
2. The carbon brush assembling machine according to claim 1, wherein the automatic feeding assembly includes: vibration plate rail, vibration dish, mounting plate, lead screw, vibrator mounting panel, linear vibrator and expect to say, wherein, the vibration plate rail is close to the frame sets up, the vibration dish set up in on the vibration plate rail, mounting plate set up in the frame, the first end of lead screw set up in on the mounting plate and the second end supports and connects the vibrator mounting panel, the linear vibrator set up in on the vibrator mounting panel, the material say with linear vibrator connects, and first end with the vibration dish is connected and the second end with carbon brush installation component connects.
3. The carbon brush assembling machine according to claim 1, wherein the motor moving assembly includes: the device comprises a guide rail plate, a stop block, a middle guide strip, a connecting strip, an outer side guide strip, a supporting block, a supporting column, a wheel shaft, a belt pulley, a belt, a driving motor mounting plate, a driving motor, a roller seat, a roller, a synchronous belt, a suction proximity switch, a push proximity switch, a motor fixing seat, a suction assembly, a push assembly and a pushing assembly, wherein the guide rail plate is provided with a first long side edge and a second long side edge which are opposite, a first short side edge and a second short side edge which are opposite, the stop block is arranged at the first long side edge of the guide rail plate, the middle guide strip is arranged at the second long side edge of the guide rail plate, the connecting strip is respectively arranged at the first short side edge and the second short side edge of the guide rail plate and extends outwards to exceed the middle guide strip, two ends of the outer side guide strip are respectively connected with the connecting strip at the first short side edge and the second short side edge, the supporting blocks are arranged on the bottom surface of the guide rail plate and extend outwards to be connected with the bottom surface of the outer side guide strip, the bottom of the supporting column is supported on the rack, the top of the supporting column is connected with the supporting blocks, the wheel shaft is arranged below the connecting strip, two ends of the wheel shaft are respectively connected with the guide rail plate and the outer side guide strip, the belt pulley is sleeved on the wheel shaft, the driving motor mounting plate is fixed on the rack, the driving motor is arranged on the driving motor mounting plate, the positions, corresponding to the bottom surfaces of the guide rail plate and the outer side guide strip, of the guide rail plate and the outer side guide strip are respectively provided with one roller seat, the two roller seats are connected with the rollers through shafts, the synchronous belt is respectively connected with the driving motor and the rollers, the belt is respectively connected with the belt pulley and the rollers, and the suction proximity, the push-out proximity switch is arranged at one end, close to the first short side edge, of the guide strip on the outer side, the suction assembly is arranged at the second end, close to the second short side edge, of the guide rail plate, the push-out assembly is arranged at the first end, close to the first short side edge, of the guide rail plate and located at the first end, close to the second short side edge, of the guide rail plate, the motor fixing seat moves to the first end of the belt, the push assembly is arranged at the second end of the guide rail plate and located at the second end of the guide rail plate, and the motor fixing seat is pushed to the first end of the guide rail plate from the second end of the guide rail plate.
4. The carbon brush assembling machine according to claim 3, wherein the suction assembly includes: the suction cylinder mounting plate, the suction cylinder and the magnetic block, wherein the suction cylinder mounting plate is arranged at the second end of the guide rail plate, the suction cylinder is arranged on the suction cylinder mounting plate and opposite to the second end of the outer side guide bar, and the suction cylinder is connected with the magnetic block.
5. The carbon brush assembling machine according to claim 3, wherein the push-out assembly includes: release the cylinder mounting panel, release the cylinder, release piece and gyro wheel, wherein, release the cylinder mounting panel set up in the first end of guide rail board, release the cylinder set up in on the release cylinder mounting panel and with the outside gib block first end is relative, release the piece with it connects to release the cylinder, the gyro wheel set up in on the long side of guide rail board second, and with it is relative to release the cylinder.
6. The carbon brush assembling machine according to claim 3, wherein the pushing assembly includes: promote subassembly mounting panel, cylinder fixed plate, promotion cylinder, linear slide rail, sharp slider, ejector pad mounting panel and promote the piece, wherein, promote the subassembly mounting panel set up in guide rail plate bottom surface, the cylinder fixed plate with linear slide rail set up in promote on the subassembly mounting panel, promote the cylinder set up in on the cylinder fixed plate and with sharp slider is connected, sharp slider with the ejector pad mounting panel is connected and is followed linear slide rail removes, promote the piece set up in on the ejector pad mounting panel and stretch out the motion groove on the guide rail plate, and with on the guide rail plate motor fixing base bottom surface supports tightly.
7. The carbon brush assembling machine according to claim 1, wherein the wire plugging assembly includes: the device comprises an installation block, a support rod, an adjustment block, an installation plate, a guide cylinder, a guide rod, a lifting cylinder, a pressing plate, a connecting rod, a lifting plate, a guide rail, a slider, a cylinder clamping installation plate, a cylinder clamping fixing plate, a finger cylinder, a wire clamp, an electric cylinder, a push plate, a rotating shaft, a rotating connecting rod and a connecting rod, wherein the installation block is arranged on the frame, the bottom of the support rod is arranged on the installation block, the top of the support rod sequentially penetrates through the adjustment block and the installation plate, the top of the adjustment block supports the installation plate, the guide cylinder penetrates through and is fixed on the installation plate, the guide rod is arranged in the guide cylinder and is connected with the lifting plate, the lifting cylinder is arranged on the installation plate and is connected with the pressing plate, the two ends of the connecting rod are respectively connected with the pressing plate and the lifting plate, the guide rail is, the slider bottom surface with press from both sides the jar mounting panel and connect, press from both sides the jar fixed plate set up in press from both sides jar mounting panel bottom surface, the finger cylinder set up in press from both sides on the jar fixed plate, two the fastener set up relatively in on the finger cylinder, electronic jar set up in on the lifter plate and with the first end of push pedal is articulated, the pivot first end with push pedal second end is articulated and the second end with the rotation connecting rod is connected, connect the connecting rod first end with the rotation connecting rod is articulated and the second end with it is articulated to press from both sides the jar mounting panel.
8. The carbon brush assembling machine according to claim 1, wherein the carbon brush mounting assembly includes: a support plate, a guide rail mounting plate, a cylinder fixing frame, a rodless cylinder, a drive plate, a connecting plate, a guide block, a guide plate, a bearing seat, a fixed rod, a rotary cylinder, a rotary push block, a rotary bearing, a rotary head, a carbon brush receiving trough, a discharging press plate, a cover plate, a push plate, an upper push cylinder fixing plate, an upper push cylinder, an upper push rod connecting block, an upper push rod, a lower push cylinder fixing plate, a lower push cylinder, a lower push rod connecting block, a lower push rod, a sensor fixing block, a displacement sensor, a push plate cylinder and a push plate connecting block, wherein the support plate is arranged on the bottom surface of the mounting plate in the wire plugging assembly, the guide rail mounting plate and the cylinder fixing frame are both arranged on the support plate, the rodless cylinder is arranged on the cylinder fixing frame, the drive plate is respectively connected, the guide plate is connected with the connecting plate and is abutted against the side wall of the guide block, the guide plate is connected with the bearing seat, the fixed rod is connected with the bearing seat, the rotary cylinder is respectively connected with the fixed rod and the rotary push block, the rotary bearing is arranged on the bearing seat, the rotary head is arranged in the rotary bearing and is hinged with the rotary push block, the carbon brush receiving groove is arranged on the supporting plate, a feeding groove, a discharging groove and a pushing groove are arranged on the carbon brush receiving groove, the feeding groove is respectively connected with the discharging groove and the pushing groove, the feeding groove is connected with the second end of a material channel in the automatic feeding assembly, the discharging groove and the accommodating cavity at the axis of the rotary head are positioned on the same vertical line, the push plate is arranged in the pushing groove, and the discharging pressing plate is arranged on the carbon brush receiving groove and is positioned right above the discharging groove, the cover plate is arranged on the carbon brush receiving trough and is positioned right above the pushing plate, the upper pushing cylinder fixing plate is arranged on the top surface of the carbon brush receiving trough, the lower pushing cylinder fixing plate is arranged on the bottom surface of the carbon brush receiving trough, the upper pushing cylinder is arranged on the upper pushing cylinder fixing plate and is connected with the upper push rod connecting block, the upper push rod is connected with the upper push rod connecting block and is opposite to the discharge trough, the lower pushing cylinder is arranged on the lower pushing cylinder fixing plate and is connected with the lower push rod connecting block, the lower push rod is connected with the lower push rod connecting block and is opposite to a motor in a motor fixing seat in the motor moving assembly, the sensor fixing block is arranged on the carbon brush receiving trough, the displacement sensor is arranged on the sensor fixing block and is close to the discharge trough, the push plate cylinder is arranged on the bottom surface of the carbon brush receiving trough and is connected with the push plate connecting, the push plate connecting block is connected with the push plate and controls the push plate to move in the push trough.
9. The carbon brush assembling machine according to claim 1, wherein the automatic blanking assembly comprises: support frame, horizontal unloading cylinder mounting panel, horizontal unloading cylinder, vertical unloading cylinder mounting panel, vertical unloading cylinder, pneumatic finger and collet, wherein, the support frame set up in the frame, horizontal unloading cylinder mounting panel set up in on the support frame, horizontal unloading cylinder set up in on the horizontal unloading cylinder mounting panel and with vertical unloading cylinder mounting panel is connected, vertical unloading cylinder set up in on the vertical unloading cylinder mounting panel and with pneumatic finger connects, the collet with pneumatic finger connects.
CN202020655164.9U 2020-04-26 2020-04-26 A carbon brush assembly machine Active CN211720438U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020655164.9U CN211720438U (en) 2020-04-26 2020-04-26 A carbon brush assembly machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020655164.9U CN211720438U (en) 2020-04-26 2020-04-26 A carbon brush assembly machine

Publications (1)

Publication Number Publication Date
CN211720438U true CN211720438U (en) 2020-10-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020655164.9U Active CN211720438U (en) 2020-04-26 2020-04-26 A carbon brush assembly machine

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111371260A (en) * 2020-04-26 2020-07-03 东莞屹成智能装备有限公司 Carbon brush assembling machine
CN113319573A (en) * 2021-05-13 2021-08-31 陈荣乾 Carbon brush mounting rack feeding device, feeding method and motor carbon brush assembling equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111371260A (en) * 2020-04-26 2020-07-03 东莞屹成智能装备有限公司 Carbon brush assembling machine
CN111371260B (en) * 2020-04-26 2024-06-25 江门市屹成智能装备有限公司 Carbon brush assembly machine
CN113319573A (en) * 2021-05-13 2021-08-31 陈荣乾 Carbon brush mounting rack feeding device, feeding method and motor carbon brush assembling equipment
CN113319573B (en) * 2021-05-13 2022-05-06 无锡市康信碳制品有限公司 Carbon brush mounting rack feeding device, feeding method and motor carbon brush assembling equipment

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Effective date of registration: 20210707

Address after: 529000 Room 301, 3rd floor, building 4, No.25 Caihong Road, Jianghai District, Jiangmen City, Guangdong Province

Patentee after: Jiangmen Yicheng Intelligent Equipment Co.,Ltd.

Address before: 523000 Room 301, No. 250, middle Wusha Xingfa Road, Chang'an Town, Dongguan City, Guangdong Province

Patentee before: DONGGUAN YICHENG INTELLIGENT EQUIPMENT Co.,Ltd.