CN211711247U

CN211711247U - Automatic paper corner protector packaging machine

Info

Publication number: CN211711247U
Application number: CN201921865266.7U
Authority: CN
Inventors: 刘香港; 廖满元
Original assignee: Suzhou Horad New Energy Equipment Co Ltd
Current assignee: Suzhou Horad New Energy Equipment Co Ltd
Priority date: 2019-10-31
Filing date: 2019-10-31
Publication date: 2020-10-20
Anticipated expiration: 2029-10-31

Abstract

The utility model discloses a paper angle bead automatic packaging machine, including upper frame and lower floor's frame, upper frame erects in lower floor's frame top, upper frame four corners is provided with a manipulator respectively, the manipulator is connected with the sucking disc subassembly, the sucking disc subassembly includes at least one discount angle, lower floor's frame middle part is provided with conveying photovoltaic module's conveying subassembly, lower floor's frame four corners is provided with storage component and first book subassembly respectively, first book subassembly and lower floor's frame portable connection, storage component includes storage silo and mount table, the mount table is fixed in lower floor's frame four corners, storage silo and mount table detachable connections. The utility model discloses set up the packing group that corresponds with it at every angle of photovoltaic module, every packing group only is responsible for the packing of a angle, and the feed bin of packing group can be dismantled fast simultaneously, improves the efficiency of packing photovoltaic module paper angle bead as far as possible.

Description

Automatic paper corner protector packaging machine

Technical Field

The utility model relates to a paper angle bead packing former technical field, concretely relates to paper angle bead automatic packaging machine.

Background

The paper corner protector is also called an edge board, is one of the most popular international packaging products and is used for replacing wood packaging and other heavy packaging modes.

The module of present photovoltaic industry production all generally adopts the mode of four corners parcel paper angle bead to protect, plays effectively and prevents to collide each other between the subassembly, rub each other and cause the surface damage to the subassembly frame. When the photovoltaic module is packaged by the paper corner protectors, the paper corner protectors are required to be discounted in the photovoltaic module frames, the operation of the step is manually completed in the current market, the labor intensity of workers is increased, the manual discount of the paper corner protectors cannot be applied to large-batch production, the productivity is low, the manual discount may be affected by human factors to cause uneven packaging quality of the discounted paper corner protectors, the mounting positions cannot be guaranteed to be accurate, and the mounted paper corner protectors are easy to loosen and fall off. 201821602171.1 provides an automatic paper corner protector packaging device, but the working time is slow and the working efficiency is low.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide a paper angle bead automatic packaging machine sets up the packing group that corresponds with it at every angle of photovoltaic module, and every packing group only is responsible for the packing at an angle, improves the efficiency of photovoltaic module paper angle bead packing as far as possible.

In order to solve the technical problem, the utility model provides a paper angle bead automatic packaging machine, including upper frame and lower floor's frame, upper frame erects in lower floor's frame top, upper frame four corners is provided with a manipulator respectively, the manipulator is connected with the sucking disc subassembly, the sucking disc subassembly includes at least one discount angle, lower floor's frame middle part is provided with conveying photovoltaic module's transport assembly, lower floor's frame four corners is provided with storage subassembly and first book subassembly respectively, first book subassembly with lower floor's frame portable connection, storage subassembly includes storage silo and mount table, the mount table is fixed in lower floor's frame four corners, the storage silo with mount table detachable connections.

Further, the storage assembly further comprises a supporting portion, the supporting portion is installed below the installation table, the installation table upper surface is provided with a clamping installation groove of the storage bin, position-matched supporting grooves are formed in the bottom of the installation table and the bottom of the storage bin, and the supporting portion penetrates through the supporting grooves in a movable mode.

Further, the storage silo includes movable bottom plate, fixed bumping post and activity bumping post, movable bottom plate inserts and locates in the mounting groove, fixed bumping post set up with the activity bumping post relatively in support the groove both sides, be provided with on the movable bottom plate with the guide way that the activity bumping post matches, the activity bumping post pass through elongated hole install in the guide way.

Furthermore, an adjusting block is fixedly installed in the guide groove, and an adjusting bolt penetrates through the adjusting block and abuts against the movable stop pillar.

Further, the lower part of the storage bin is close to one side of the opening of the installation groove and is provided with a fixed block, and the installation table is provided with a quick clamp abutted to the fixed block.

Further, the mount table both sides be provided with the detection part that the storage silo matches, detection part includes adjusts post, erection column and sensor, it is fixed in to adjust the post on the mount table, the erection column pass through the latch segment with adjust post swing joint, the sensor install in the erection column top.

Furthermore, the sucking disc component comprises a guide shaft support, a material sucking connecting plate, a material sucking disc and a vacuum suction nozzle, the material sucking disc is of a polygonal structure with a hollow middle part, one corner of the material sucking disc is the discount angle, the material sucking connecting plate stretches across the hollow part of the material sucking disc and is fixedly connected with the material sucking disc, the guide shaft support is fixedly connected to the middle part of the material sucking connecting plate, and the vacuum suction nozzle sucks materials through the material sucking disc.

Furthermore, a plurality of groups of airflow channels are arranged in the material suction disc, the vacuum suction nozzle is communicated with the airflow channels, and a plurality of suction holes communicated with the airflow channels are formed in the lower surface of the material suction disc.

Furthermore, a self-adhesive foam sticker is arranged on the periphery of the air suction hole.

Furthermore, a periphery of the upper-layer frame is a surrounding baffle, the manipulator is installed on a supporting platform extending out of the side edge of the upper-layer frame, and the manipulator is a four-axis manipulator.

The utility model discloses a beneficial effect that paper angle bead automatic packaging machine compares with prior art is, sets up the packing group that corresponds with it at every angle of photovoltaic module, and every packing group only is responsible for the packing at an angle, and the feed bin of packing group can be dismantled fast simultaneously, improves the efficiency of packing to photovoltaic module paper angle bead as far as possible.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the lower frame structure of the present invention;

FIG. 3 is a schematic structural view of the magazine assembly of the present invention;

FIG. 4 is a schematic structural view of the chuck assembly of the present invention;

fig. 5 is a perspective view of the suction tray of the present invention.

Detailed Description

The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.

Referring to fig. 1 and 2, an embodiment of the automatic paper corner protector packaging machine of the present invention includes an upper rack 100 and a lower rack 200, the upper rack 100 is erected above the lower rack 200, four corners of the upper rack 100 are respectively provided with a manipulator 110, each manipulator 110 performs a corner-wrapping operation on a corner of a photovoltaic module, the four corners of the photovoltaic module are simultaneously wrapped with corners, the corner-wrapping speed is fast, and the manipulator 110 is separated from the lower rack 200 by providing a double-layer rack, so that the lower rack 200 has enough space for arranging other components, in this embodiment, a circle of the upper rack 100 is a barrier 120, which prevents a person from entering the working range of the packaging machine and causing injury of the person, provides enough protection for the person, and a circle of the barrier 120 is provided with a plurality of observation windows and access doors, which does not affect the person to observe the working state of the packaging machine, and can conveniently overhaul its inside after shutting down, upper rack 100 still is provided with the window of reloading in storage silo 222 position, and after the paper angle bead used up in storage silo 222, the staff only need follow the window of reloading and pull out storage silo 222, and the new storage silo 222 of filling with the material of reloading is gone up to the change, because the storage silo 222 of filling with the material all prepares in advance, therefore the speed of reloading is fast, and down time is short, fully improves work efficiency. Specifically, the manipulator 110 is installed on the supporting platform 130 extending from the side of the upper rack 100, so that the shielding of the lower rack 200 is reduced, and the four corners of the photovoltaic module are conveniently operated by the manipulator 110. The robot 110 is connected with a sucker assembly 140, the sucker assembly 140 comprises at least one discount angle 141, and the paper corner protector is picked up by the sucker assembly 140 and then is discounted into the photovoltaic assembly frame gap by the discount angle 141. The middle of the lower rack 200 is provided with a conveying assembly 210 for conveying the photovoltaic assembly, the conveying assembly 210 in the embodiment comprises a conveying belt and a correcting device arranged around the conveying belt, and after the photovoltaic assembly reaches the conveying belt, the correcting device rises to block and position the photovoltaic assembly, so that the photovoltaic assembly is ensured to be in a correct position, and the matching of the paper corner protector and the photovoltaic assembly is ensured. The four corners of the lower-layer rack 200 are respectively provided with a storage component 220 and a first folding component 230, the mechanical arm 110 picks up a paper corner protector from the storage component 220 and is placed in the first folding component 230, the first folding component 230 is movably connected with the lower-layer rack 200, so that the first folding component 230 can drive the paper corner protector to move to a position matched with the photovoltaic component, the middle part of the paper corner protector is pressed between the first folding component 230 and the photovoltaic component, the two sides of the paper corner protector are upwards pushed up along the side surface of the photovoltaic component by the first folding component 230, the first folding of the paper corner protector is completed, the mechanical arm 110 drives the sucker component 140 to edge the paper corner protector to be flattened on the surface of the photovoltaic component, and then the paper corner protector is buckled in a gap of a frame of the photovoltaic component by utilizing. In this embodiment, in order to sufficiently reduce the material changing time and improve the work efficiency, the storage assembly 220 is configured to include a storage bin 222 and a mounting platform 221, the mounting platform 221 is fixed at four corners of the lower rack 200, and the storage bin 222 is detachably connected to the mounting platform 221, so that the storage bin 222 is not required to be emptied and then is fully filled with materials, and only the emptied storage bin 222 needs to be directly taken down and replaced with the storage bin 222 filled with materials, so that the replacing speed is high, and the material changing downtime is reduced. Because every corner of photovoltaic module all sets up storage component 220 for packagine machine can work longer time just need to change storage silo 222, further improves work efficiency.

Referring to fig. 3, in operation, because the manipulator 110 constantly takes, the height of the paper angle bead in the storage bin 222 constantly reduces, for the manipulator takes, the storage assembly 220 further comprises a supporting portion 223, and the paper angle bead at the top is always at the same height by constantly jacking the supporting portion 223. The supporting portion 223 is installed below the installation platform 221, the dismounting and mounting arrangement of the storage bin 222 is not affected, in order to enable the supporting portion 223 to penetrate through the installation platform 221 and the storage bin 222 and further lift up the paper corner protector, supporting grooves 2221 matched in position are arranged at the bottoms of the installation platform 221 and the storage bin 222, and the supporting portion 223 movably penetrates through the supporting grooves 2221. When the during operation, the supporting part 223 passes support groove 2221 and the contact of paper angle bead, carries out the jacking to it, and when storage silo 222 was emptied, supporting part 223 descends to the mount table 221 below, does not influence storage silo 222 and takes out from the mount table 221, and is concrete, and the dismouting of storage silo 222 passes through the card that the upper surface of mount table 221 set up establishes the mounting groove 2211 of storage silo 222 realizes, and storage silo 222 can pull the card and locate in mounting groove 2211, makes things convenient for storage silo 222's fast loading and unloading, and for guaranteeing that storage silo 222 can also remain stable at the during operation, storage silo 222 lower part is close to mounting groove 2211 opening one side is provided with fixed block 2222, be provided with the butt on the mount table fast anchor clamps 2223 of fixed block 2222. The rapid fixture 2223 compacts the storage bin 222 in the mounting groove 2211, so that the storage bin 222 cannot move relative to the mounting groove 2211, that is, the storage bin 222 is fixed, thereby ensuring the stability of the storage bin 222 during operation.

Further, the storage bin 222 includes a movable bottom plate 2224, a fixed retaining post 2225 and a movable retaining post 2226, the movable bottom plate 2224 is inserted into the mounting groove 2211, the fixed retaining post 2225 and the movable retaining post 2226 are disposed at two sides of the supporting groove 2221, by disposing the movable retaining post 2226, on one hand, the storage bin can adapt to paper corner protectors with different sizes, on the other hand, when the paper corner protectors are disposed, the distance between the movable retaining post 2226 and the fixed retaining post 2225 is increased, so that the paper corner protectors can be disposed therebetween, and then the movable retaining post 2226 is fixed to limit the paper corner protectors. In order to ensure that the movable catch 2226 maintains a correct position in the moving process and can be matched with the paper corner protector after being fixed, a guide slot 2227 matched with the movable catch 2226 is arranged on the movable base 2224, and the movable catch 2226 is installed in the guide slot 2227 through a long hole. The movable catch 2226 is locked in the guide slot 2227 and will not rotate, so that the stability of the direction of the movable catch 2226 is ensured, and when the position of the movable catch 2226 is adjusted, the movable catch 2226 is close to or far from the fixed catch 2225 along the guide slot 2227 by loosening the screw in the long hole, so that the adjustment is convenient. Further, through the fixed activity bumping post 2226 of screw and slot hole cooperation, can not guarantee its and the accurate cooperation of paper angle bead, for preventing that the clearance between activity bumping post 2226 and the paper angle bead is too big, influence the accurate positioning of paper angle bead, still fixed mounting has regulating block 2228 in the guide way 2227, and adjusting bolt passes regulating block 2228 butt in activity bumping post 2226. Through the cooperation of adjusting bolt and activity bumping post 2226, can finely tune activity bumping post 2226, ensure that fixed bumping post 2225, activity bumping post 2226 and paper angle bead closely cooperate, be paper angle bead position definite, improve packing quality.

Further, the mount table 221 both sides be provided with the detection portion 224 that storage silo 222 matches, detection portion 224 includes and adjusts post 2241, erection column 2242 and sensor, it is fixed in to adjust post 2241 on the mount table 221, the erection column 2242 through the latch segment with adjust post 2241 swing joint, the sensor install in the erection column 2242 top, adjust the distance between post 2242 and the sensor adjustment and the paper angle bead can be taken to post 2241, the sensor including the first sensor 2243 that detects paper angle bead height and the second sensor 2244 that detects the pay-off. First sensor 2243 detects paper angle bead and arrives appointed height, and the manipulator begins to absorb the paper angle bead of the superiors, lifts up the in-process at the manipulator, and second sensor 2244 detects whether the manipulator continuously absorbs there is the paper angle bead, ensures that a slice of paper angle bead that the manipulator directly absorbs does not drop, first sensor 2243 highly be less than second sensor 2244, second sensor 2244 does not receive the influence of the interior paper angle bead of stock frame, only detects the sucking disc and whether picks up and get the paper angle bead.

Referring to fig. 4, the suction cup assembly 140 includes a guide shaft support 142, a material suction connection plate 143, a material suction tray 144 and a vacuum suction nozzle 145, and is connected to the manipulator 110 through the guide shaft support 142, so as to drive the entire vacuum suction nozzle 145 to suck materials through the material suction tray 144, since the periphery of the paper corner protector is surrounded by the bin, in order to ensure that the corner wrapping suction cup can extend into the bin to suck the paper corner protector, the material suction tray 144 has a polygonal structure with a hollow middle part, one corner of the polygonal structure of the material suction tray 144 is the discount corner 141, and the paper corner protector is folded and buckled into a gap of a frame of the photovoltaic assembly by matching the discount corner 141 with the corner of the photovoltaic assembly. The material sucking connecting plate 143 crosses the hollow part of the material sucking disc 144 and is fixedly connected with the material sucking disc 144, the guide shaft support 142 is fixedly connected to the middle part of the material sucking connecting plate 143, and the vacuum suction nozzle 145 sucks the material through the material sucking disc 144. Thereby create sufficient position on the one hand and connect the manipulator, on the other hand makes the manipulator can connect the axis of cornerite sucking disc, guarantees the stability that manipulator and cornerite sucking disc are connected, and does not influence in the sucking disc 144 discrepancy feed bin. Referring to fig. 5, in this embodiment, a plurality of sets of airflow channels 146 are disposed in the suction tray 144, the vacuum suction nozzle 145 is communicated with the airflow channels 146, and a plurality of suction holes 147 penetrating through the airflow channels 146 are disposed on the lower surface of the suction tray 144. According to the arrangement mode, the air flow can be uniformly distributed without arranging too many vacuum suction nozzles 145, specifically, each group of air flow channels 146 is connected with one vacuum suction nozzle 145, each group of air flow channels 146 is communicated with a plurality of air suction holes 147, the area of the paper angle bead adsorbed by the suction disc is increased, and the uniform suction force of each part of the paper angle bead is ensured. Further, a self-adhesive foam sticker 148 is arranged around the air suction hole 147. On the one hand, the paper corner protector is absorbed to form buffering, on the other hand, when the paper corner protector is covered with an edge to be smoothed, the paper corner protector can be guided to the edge, so that the paper corner protector covering edges on the two sides are folded inwards to be attached to the surface of the photovoltaic assembly.

The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutes or changes made by the technical personnel in the technical field on the basis of the utility model are all within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.

Claims

1. Paper angle bead automatic packaging machine, its characterized in that, including upper frame and lower floor's frame, upper frame erects in lower floor's frame top, upper frame four corners is provided with a manipulator respectively, the manipulator is connected with the sucking disc subassembly, the sucking disc subassembly includes at least one discount angle, lower floor's frame middle part is provided with conveying photovoltaic module's conveying assembly, lower floor's frame four corners is provided with storage subassembly and first book subassembly respectively, first book subassembly with lower floor's frame swing joint, storage subassembly includes storage silo and mount table, the mount table is fixed in lower floor's frame four corners, the storage silo with mount table detachable connections.

2. The automatic paper corner protector packaging machine according to claim 1, wherein the storage assembly further comprises a supporting portion, the supporting portion is mounted below the mounting table, a mounting groove for clamping the storage bin is formed in the upper surface of the mounting table, supporting grooves with matched positions are formed in the bottoms of the mounting table and the storage bin, and the supporting portion movably penetrates through the supporting grooves.

3. The automatic paper corner protector packaging machine according to claim 2, wherein the storage bin comprises a movable bottom plate, a fixed stop post and a movable stop post, the movable bottom plate is inserted into the mounting groove, the fixed stop post and the movable stop post are oppositely arranged on two sides of the supporting groove, a guide groove matched with the movable stop post is arranged on the movable bottom plate, and the movable stop post is mounted in the guide groove through an elongated hole.

4. The automatic paper corner protector packaging machine according to claim 3, wherein an adjusting block is fixedly installed in the guide groove, and an adjusting bolt passes through the adjusting block and abuts against the movable stop post.

5. The automatic paper corner protector packaging machine according to claim 2, wherein a fixing block is provided on a lower portion of the storage bin near an opening of the mounting groove, and a quick clamp abutting against the fixing block is provided on the mounting table.

6. The automatic paper corner protector packaging machine according to claim 1, wherein detection portions matched with the storage bins are arranged on two sides of the mounting table, each detection portion comprises an adjusting column, a mounting column and a sensor, the adjusting column is fixed on the mounting table, the mounting column is movably connected with the adjusting column through a locking block, and the sensors are mounted on the tops of the mounting columns.

7. The automatic paper corner protector packaging machine according to claim 1, wherein the suction cup assembly comprises a guide shaft support, a material suction connecting plate, a material suction plate and a vacuum suction nozzle, the material suction plate is of a polygonal structure with a hollow-out middle part, one corner of the material suction plate is the discount corner, the material suction connecting plate is fixedly connected with the material suction plate across the hollow-out part of the material suction plate, the guide shaft support is fixedly connected to the middle part of the material suction connecting plate, and the vacuum suction nozzle sucks the material through the material suction plate.

8. The automatic paper corner protector packaging machine according to claim 7, wherein a plurality of sets of air flow passages are provided in said suction tray, said vacuum suction nozzles communicate with said air flow passages, and a plurality of suction holes communicating with said air flow passages are provided in a lower surface of said suction tray.

9. The automatic paper corner protector packaging machine according to claim 8, wherein a self-adhesive foam sticker is provided around the suction hole.

10. The automatic paper corner protector packaging machine according to claim 1, wherein the upper frame is surrounded by a fence around the circumference thereof, the robot is mounted on a support platform extending from a side of the upper frame, and the robot is a four-axis robot.