CN211711172U - An automatic packaging line for network terminals - Google Patents
An automatic packaging line for network terminals Download PDFInfo
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- CN211711172U CN211711172U CN201922273084.7U CN201922273084U CN211711172U CN 211711172 U CN211711172 U CN 211711172U CN 201922273084 U CN201922273084 U CN 201922273084U CN 211711172 U CN211711172 U CN 211711172U
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Abstract
本实用新型公开了一种网络终端的自动包装线,其包括设备框架、纸盒上料机构、适配器及网线上料机构、内衬上料机构、终端上料机构、盒盖机构、贴标机构及传输机构;所述设备框架设置在纸盒上料机构的一端,所述适配器及网线上料机构、内衬上料机构、终端上料机构、盒盖机构、贴标机构依序设置在设备框架上,所述传输机构设置在纸盒上料机构及设备框架的前端。通过在设备框架上依序设计适配器及网线上料机构、内衬上料机构、终端上料机构、盒盖机构、贴标机构,设备框架的前方设置用以传送包装盒的传送机构,通过上述结构可实现网络终端的自动化包装作业,本实用新型可取代人工包装网络终端,装配效率高,且不易出错,降低人工成本。
The utility model discloses an automatic packaging line for network terminals, which comprises an equipment frame, a carton feeding mechanism, an adapter and a network wire feeding mechanism, an inner lining feeding mechanism, a terminal feeding mechanism, a box cover mechanism and a labeling mechanism and transmission mechanism; the equipment frame is arranged at one end of the carton feeding mechanism, and the adapter, the wire feeding mechanism, the lining feeding mechanism, the terminal feeding mechanism, the box cover mechanism, and the labeling mechanism are sequentially arranged on the equipment On the frame, the transmission mechanism is arranged at the front end of the carton feeding mechanism and the equipment frame. By designing the adapter and the wire feeding mechanism, the lining feeding mechanism, the terminal feeding mechanism, the box cover mechanism, and the labeling mechanism in sequence on the equipment frame, the front of the equipment frame is provided with a transport mechanism for transporting the packaging box. The structure can realize the automatic packing operation of the network terminal, the utility model can replace the manual packing of the network terminal, the assembling efficiency is high, the error is not easy, and the labor cost is reduced.
Description
技术领域technical field
本实用新型涉及包装的技术领域,特别是指一种网络终端的自动包装线。The utility model relates to the technical field of packaging, in particular to an automatic packaging line of a network terminal.
背景技术Background technique
我国是制造业大国,随着科技越来越发达,网络也变得越发发达,网络终端产品的生产及出口量很大,对网络终端产品的包装是出厂前的其中一个重要的过程,包装过程实际包括一系列步骤,以光猫(光调制解调器)产品为例,其包装盒内包括光猫产品、网线、充电器、说明书及将产品与配件区隔开来的内衬,包装步骤包括将外包装盒折叠、内衬折叠、内衬放置在包装盒内、将光猫产品放在包装盒内、将充电器及网线放置在包装盒内、放置说明书、合上包装盒、在包装盒上贴上标签等,每个工人负责其中一个或者多个步骤,工人需求量大但包装效率低,人工成本高,产能低。my country is a big manufacturing country. With the development of science and technology, the network has become more and more developed. The production and export of network terminal products are very large. The packaging of network terminal products is one of the important processes before leaving the factory. The packaging process It actually includes a series of steps. Taking the optical modem (optical modem) product as an example, the packaging box includes the optical modem product, network cable, charger, instruction manual and the inner lining that separates the product from the accessories. Fold the box, fold the inner lining, place the inner lining in the box, put the light cat product in the box, put the charger and network cable in the box, place the instructions, close the box, and paste on the box Labeling, etc., each worker is responsible for one or more of these steps. The demand for workers is large, but the packaging efficiency is low, the labor cost is high, and the production capacity is low.
随着智能自动化的普及,有必要有必要设计一款针对网络终端产品自动化包装替代人工操作的网络终端自动包装线,以节约人工成本,提高产能,实现智能制造。With the popularization of intelligent automation, it is necessary to design a network terminal automatic packaging line that replaces manual operation for automatic packaging of network terminal products, so as to save labor costs, increase production capacity, and realize intelligent manufacturing.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供替代人工包装的网络终端的自动包装线,以降低人工成本,提高产能。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide an automatic packaging line for network terminals that replaces manual packaging, so as to reduce labor costs and increase productivity.
为了达成上述目的,本实用新型的解决方案是:In order to achieve the above-mentioned purpose, the solution of the present utility model is:
一种网络终端的自动包装线,其包括设备框架、纸盒上料机构、适配器及网线上料机构、内衬上料机构、终端上料机构、盒盖机构、贴标机构及传输机构;所述设备框架设置在纸盒上料机构的一端,所述适配器及网线上料机构、内衬上料机构、终端上料机构、盒盖机构、贴标机构依序设置在设备框架上,所述传输机构设置在纸盒上料机构及设备框架的前端。An automatic packaging line for a network terminal, comprising an equipment frame, a carton feeding mechanism, an adapter and a network wire feeding mechanism, an inner lining feeding mechanism, a terminal feeding mechanism, a box cover mechanism, a labeling mechanism and a transmission mechanism; The equipment frame is arranged at one end of the carton feeding mechanism, and the adapter, the wire feeding mechanism, the lining feeding mechanism, the terminal feeding mechanism, the box cover mechanism, and the labeling mechanism are sequentially arranged on the equipment frame. The transmission mechanism is arranged at the front end of the carton feeding mechanism and the equipment frame.
进一步,所述设备框架包括依次并排设置的第一机架、第二机架、第三机架、第四机架,第一机架、第二机架及第四机架分别设有移动模组,各移动模组上分别连接旋转机构,所述适配器及网线上料机构设置在第一机架内,所述内衬上料机构及终端上料机构设置在第二机架内,所述盒盖机构设置在第三机架内,所述贴标机构设置在第四机架内,所述纸盒上料机构设置在第一机架背离第二机架的一侧,传输机构的传送方向是由纸盒上料机构往设备框架的第一机架、第二机架、第三机架及第四机架方向传输。Further, the equipment frame includes a first rack, a second rack, a third rack, and a fourth rack arranged side by side in sequence, and the first rack, the second rack and the fourth rack are respectively provided with movable molds Each moving module is connected with a rotating mechanism, the adapter and the wire feeding mechanism are arranged in the first frame, the lining feeding mechanism and the terminal feeding mechanism are arranged in the second frame, and the The box cover mechanism is arranged in the third rack, the labeling mechanism is arranged in the fourth rack, the carton feeding mechanism is arranged on the side of the first rack away from the second rack, and the transmission mechanism of the transmission mechanism The direction is transmitted by the carton feeding mechanism to the first rack, the second rack, the third rack and the fourth rack of the equipment frame.
进一步,所述传输机构包括传输架、设置在传输架上的传送带、设置在传送带上的多个工位、设置在传输架上且位于传送带一侧的多个传感器及控制传送带传动的驱动组件,所述传输架设置在纸盒上料机构及设备框架的前端,多个隔板等间距间隔固定在传送带上,将传送带区隔成多个所述工位。Further, the transmission mechanism includes a transmission rack, a conveyor belt arranged on the transmission rack, a plurality of workstations arranged on the conveyor belt, a plurality of sensors arranged on the transmission rack and located on one side of the conveyor belt, and a drive assembly for controlling the transmission of the conveyor belt, The transmission frame is arranged at the front end of the carton feeding mechanism and the equipment frame, and a plurality of partitions are fixed on the conveyor belt at equal intervals to divide the conveyor belt into a plurality of the workstations.
进一步,所述纸盒上料机构包括自动折盒机及纸盒移载机构,所述纸盒移载机构包括移载气缸、移载转盘、移载吸杆及移载吸盘,所述移载气缸固定设置在所述传输机构的传输架顶端且对应自动折盒机的出口处,移载转盘可转动的设置移载气缸的底部,移载吸杆固定配合在移载转盘的底部,移载吸盘连接移载吸杆且与真空管连接,纸盒移载机构通过旋转移载吸杆使移载吸盘在折盒机与输送机构的输送带之间移动。Further, the carton feeding mechanism includes an automatic box folding machine and a carton transfer mechanism, and the carton transfer mechanism includes a transfer cylinder, a transfer turntable, a transfer suction rod and a transfer suction cup. The cylinder is fixedly arranged at the top of the transmission frame of the transmission mechanism and corresponds to the outlet of the automatic box folding machine. The bottom of the transfer cylinder is rotatably arranged on the transfer turntable, and the transfer suction rod is fixedly fitted on the bottom of the transfer turntable. The suction cup is connected with the transfer suction rod and connected with the vacuum tube, and the carton transfer mechanism rotates the transfer suction rod to move the transfer suction cup between the folder folding machine and the conveyor belt of the conveying mechanism.
进一步,适配器及网线上料机构包括进出料模组、抬升模组、适配器及网线夹爪及网线适配器整形模组,所述进出料模组设置在第一机架的内,抬升模组设置在进出料模组的一端,所述适配器及网线夹爪设置在第一机架的移动模组上的旋转机构上,网线适配器整形模组设置在第一机架上。Further, the adapter and the network cable feeding mechanism include a feeding and discharging module, a lifting module, an adapter and a network cable clamping jaw and a network cable adapter shaping module, the feeding and discharging module is arranged in the first frame, and the lifting module is arranged in the One end of the feeding and discharging module, the adapter and the network cable clamping jaw are arranged on the rotating mechanism on the moving module of the first frame, and the network cable adapter shaping module is arranged on the first frame.
进一步,适配器及网线夹爪包括安装座、夹爪气缸、线夹爪、适配器吸盘气缸及适配器吸盘,所述安装座的顶面与第一旋转机构的旋转轴底端固定配合在一起,夹爪气缸通过气缸连接板固定在安装座的一侧,线夹爪可开合的设置在夹爪气缸上,适配器吸盘气缸固定在安装座的另一侧,适配器吸盘通过吸盘连接板连接在适配器吸盘气缸的底端。Further, the adapter and the network cable clamping jaw include a mounting seat, a clamping jaw cylinder, a wire clamping jaw, an adapter suction cup cylinder and an adapter suction cup. The cylinder is fixed on one side of the mounting seat through the cylinder connecting plate, the wire gripper can be opened and closed on the gripper cylinder, the adapter suction cup cylinder is fixed on the other side of the mounting seat, and the adapter suction cup is connected to the adapter suction cup cylinder through the suction cup connecting plate. bottom end.
进一步,所述网线及适配器整形模组包括气缸安装板、升降气缸、调整气缸、定位板及调节板,所述气缸安装板固定设置在第一机架上,升降气缸固定设置在气缸安装板上,调整气缸固定设置在升降气缸的底端,定位板固定在调整气缸的一侧,调节板固定在调整气缸的另一侧可随调整气缸移动。Further, the network cable and adapter shaping module includes a cylinder mounting plate, a lifting cylinder, an adjusting cylinder, a positioning plate and an adjusting plate, the cylinder mounting plate is fixedly arranged on the first frame, and the lifting cylinder is fixedly arranged on the cylinder mounting plate. , the adjusting cylinder is fixed on the bottom end of the lifting cylinder, the positioning plate is fixed on one side of the adjusting cylinder, and the adjusting plate is fixed on the other side of the adjusting cylinder and can move with the adjusting cylinder.
进一步,所述进出料模组包括进料机构及出料机构,进料机构与出料机构呈并排设置,但传送方向相反,所述适配器及网线上料机构还包括吸塑盘移载模组,吸塑盘移载模组包括横向滑轨、纵向气缸、气缸支架、滑座及吸塑盘吸盘,所述横向滑轨固定设置在第一机架对应进出料模组的上方,滑座可滑动的设置在横向滑轨上,气缸支架的一端固定在滑座上,另一端连接纵向气缸,所述吸塑盘吸盘配合在纵向气缸的底面。Further, the feeding and discharging module includes a feeding mechanism and a discharging mechanism. The feeding mechanism and the discharging mechanism are arranged side by side, but the conveying directions are opposite. The adapter and the wire feeding mechanism also include a plastic tray transfer module , the plastic tray transfer module includes a horizontal slide rail, a vertical cylinder, a cylinder bracket, a sliding seat and a plastic suction tray suction cup. The horizontal slide rail is fixedly arranged above the first rack corresponding to the in-out module It is slidably arranged on the transverse sliding rail, one end of the cylinder bracket is fixed on the sliding seat, the other end is connected to the longitudinal cylinder, and the suction cup is fitted on the bottom surface of the longitudinal cylinder.
进一步,所述进料机构包括进料固定架、进料输送带、进料控制电机、进料传感器,进料固定架固定设置在第一机架上,进料固定架的顶端前方设有前惰轮,进料固定架的顶端后方设有后惰轮,所述进料输送带连接前惰轮及后惰轮,并与进料控制电机连接。所述出料机构包括出料固定架、出料输送带、出料控制电机、出料传感器,进料固定架与进料固定架呈并排设置在第一机架上,出料固定架的顶端前方设有前惰轮,出料固定架的顶端后方设有后惰轮,所述出料输送带连接前惰轮及后惰轮,并与出料控制电机连接。Further, the feeding mechanism includes a feeding fixing frame, a feeding conveyor belt, a feeding control motor, and a feeding sensor, the feeding fixing frame is fixedly arranged on the first frame, and the top of the feeding fixing frame is provided with a front Idler, a rear idler is arranged behind the top of the feeding fixing frame, and the feeding conveyor belt is connected with the front idler and the rear idler, and is connected with the feeding control motor. The discharging mechanism includes a discharging fixing frame, a discharging conveyor belt, a discharging control motor, and a discharging sensor. The feeding fixing frame and the feeding fixing frame are arranged side by side on the first frame, and the top of the discharging fixing frame is arranged side by side on the first frame. A front idler is arranged at the front, and a rear idler is arranged behind the top of the discharge fixing frame. The discharge conveyor belt is connected with the front idler and the rear idler, and is connected with the discharge control motor.
进一步,所述抬升模组包括两组,其中一抬升模组设置在进料机构的前方,另一抬升模组设置在出料机构的前方,各抬升模组分别包括升降板、固定板、滑动块、电机轴及连接座,所述固定板固定设置在机架上,所述电机轴纵向设置在固定板朝向进料输送带或者出料输送带的一侧,滑动块可沿着电机轴上下滑动,所述连接座固定在滑动块上,可与滑动块连动,所述升降板固定在连接座上,固定板的上部设有一顶端传感器,顶端传感器用以感测盒盖吸塑盘的最顶端位置,固定板的下部设有一底端传感器,底端传感器用以感测吸塑盘的底端位置,所述升降板设置在进料机构的两进料输送带之间,另一升降板设置在出料机构312B的两出料输送带之间。Further, the lifting module includes two groups, one of which is arranged in front of the feeding mechanism, and the other lifting module is arranged in front of the discharging mechanism, and each lifting module includes a lifting plate, a fixing plate, a sliding plate block, motor shaft and connecting seat, the fixing plate is fixed on the frame, the motor shaft is longitudinally arranged on the side of the fixing plate facing the feeding conveyor belt or the discharging conveyor belt, and the sliding block can move up and down along the motor shaft Slide, the connecting seat is fixed on the sliding block and can be linked with the sliding block, the lifting plate is fixed on the connecting seat, the upper part of the fixed plate is provided with a top sensor, and the top sensor is used to sense the At the topmost position, a bottom end sensor is arranged on the lower part of the fixed plate. The bottom end sensor is used to sense the bottom end position of the blister tray. The lifting plate is arranged between the two feeding conveyor belts of the feeding mechanism. The plate is arranged between the two discharge conveyor belts of the
进一步,所述第一机架、第二机架及第四机架上的各移动模组包括X轴滑轨、Y轴滑轨、 Z轴滑轨、可滑动的设置在X轴滑轨上的X轴滑块、可滑动的设置在Y轴滑轨上的Y轴滑块、可滑动的设置在Z轴滑轨上的Z轴滑块、驱动X轴滑块在X轴滑轨上滑动的X轴气缸、及驱动 Y轴滑块在Y轴滑轨上滑动的Y轴气缸,驱动Z轴滑块在Z轴滑轨上滑动的Z轴气缸;所述旋转机构设置在各移动模组的Z轴滑块上,各旋转机构包括固定座、固定配合在固定座上的旋转气缸、及连接旋转气缸的旋转轴,固定座与所述移动模组的Z轴滑块固定配合在一起。Further, each mobile module on the first frame, the second frame and the fourth frame includes an X-axis slide rail, a Y-axis slide rail, a Z-axis slide rail, and is slidably arranged on the X-axis slide rail. X-axis slider, slidable Y-axis slider set on Y-axis slide rail, slidable Z-axis slider set on Z-axis slide rail, drive X-axis slider to slide on X-axis slide rail The X-axis cylinder, the Y-axis cylinder that drives the Y-axis slider to slide on the Y-axis slide rail, and the Z-axis cylinder that drives the Z-axis slider to slide on the Z-axis slide rail; the rotating mechanism is provided in each mobile module On the Z-axis slider of the mobile module, each rotating mechanism includes a fixed seat, a rotating cylinder fixedly fitted on the fixed seat, and a rotating shaft connected to the rotating cylinder, and the fixed seat is fixedly matched with the Z-axis slider of the mobile module.
进一步,所述内衬上料机构包括内衬抬升模组、内衬成型模组及内衬移动模组,内衬抬升模组设置在第一机架的后端,内衬移动模组设置在第一机架上,且位于所述内衬抬升模组的上方位置,所述内衬成型模组包括上模具及下模具,上模具与所述内衬移动模组配合在一起,下模具设置在第一机架上,且位于上模具的下方。Further, the lining feeding mechanism includes a lining lifting module, an inner lining forming module and an inner lining moving module, the inner lining lifting module is arranged at the rear end of the first frame, and the inner lining moving module is arranged at the rear end of the first frame. on the first frame and located above the lining lifting module, the lining forming module includes an upper die and a lower die, the upper die is matched with the lining moving module, and the lower die is set On the first frame, and below the upper mold.
进一步,所述内衬抬升模组包括内衬挡板、内衬支撑板及升降电机,内衬挡板固定设置在第二机架的底部,升降电机设置在内衬挡板的一侧,所述内衬支撑板可滑动的设置在升降电机上,内衬挡板的上部设有传感器。Further, the inner lining lifting module includes an inner lining baffle, an inner lining supporting plate and a lifting motor, the inner lining baffle is fixedly arranged at the bottom of the second frame, and the lifting motor is arranged on one side of the inner lining baffle, so The inner lining support plate is slidably arranged on the lifting motor, and the upper part of the inner lining baffle plate is provided with a sensor.
进一步,所述内衬移动模组包括固定滑轨、气缸支架、内衬气缸及内衬吸盘,所述固定滑轨沿着第二机架的前后端横向设置在第二机架上且位于所述内衬抬升模组的上方位置,所述气缸支架可滑动的设置在固定滑轨上,内衬气缸纵向设置在气缸支架上,内衬吸盘固定设置在内衬气缸的底面。Further, the lining moving module includes a fixed sliding rail, a cylinder bracket, a lining cylinder and a lining suction cup, and the fixed sliding rail is laterally arranged on the second frame along the front and rear ends of the second frame and is located at the In the upper position of the inner liner lifting module, the cylinder bracket is slidably arranged on the fixed slide rail, the inner liner cylinder is longitudinally arranged on the cylinder bracket, and the inner liner suction cup is fixedly arranged on the bottom surface of the inner liner cylinder.
进一步,所述内衬成型模组的上模具包括成型气缸、固定设置在成型气缸底部的下压板、固定设置在下压板一侧的上斜板、固定设置在下压板另一侧的弯折板、连接上斜板与弯折板的下压定型板及设置在弯折板另一侧的笔形气缸,成型气缸呈纵向设置在所述内衬移动模组的气缸支架上,下压定型板的中部形成一供所述内衬移动模组的内衬气缸及内衬吸盘通过的缺口, 所述上斜板及下压定型板的底面分别设有海绵垫,该下压定型板呈L型,且下压定型板上还设有吸嘴。Further, the upper mold of the inner lining forming module includes a forming cylinder, a lower pressing plate fixedly arranged at the bottom of the forming cylinder, an upward inclined plate fixedly arranged on one side of the lower pressing plate, a bending plate fixedly arranged on the other side of the lower pressing plate, and a connecting plate. The pressing and setting plate of the upper inclined plate and the bending plate and the pen-shaped cylinder arranged on the other side of the bending plate. A gap for the lining cylinder and the lining suction cup of the lining moving module to pass through, sponge pads are respectively provided on the bottom surfaces of the upward sloping plate and the lower pressing and setting plate, the lower pressing and setting plate is L-shaped, and the lower There is also a suction nozzle on the pressing plate.
进一步,所述内衬成型模组的下模具包括左支撑机构及右支撑机构,左支撑机构包括左安装板、左顶升气缸及左支撑板,左安装板固定设置在第二机上,左顶升气缸固定设置在左安装板上,左支撑板固定设置在左顶升气缸上,左支撑板与上模具的下压定型板宽度相等,且左支撑板的顶面连接有吸嘴及海绵,吸嘴设置在海绵的中心;所述右支撑机构包括右安装板、右顶升气缸及下斜板,右安装板固定设置在第二机架上与左安装板相对应,且位于左安装板的右侧,右顶升气缸固定设置在右安装板上,所述下斜板固定设置在右顶升气缸上。Further, the lower mold of the inner lining forming module includes a left supporting mechanism and a right supporting mechanism, the left supporting mechanism includes a left mounting plate, a left lifting cylinder and a left supporting plate, the left mounting plate is fixedly arranged on the second machine, and the left top The lift cylinder is fixed on the left mounting plate, the left support plate is fixed on the left lift cylinder, the width of the left support plate and the pressing plate of the upper mold are equal, and the top surface of the left support plate is connected with suction nozzles and sponges. The suction nozzle is arranged in the center of the sponge; the right support mechanism includes a right mounting plate, a right lifting cylinder and a downward inclined plate, and the right mounting plate is fixedly arranged on the second frame and corresponds to the left mounting plate, and is located on the left mounting plate On the right side, the right jacking cylinder is fixedly arranged on the right mounting plate, and the lower inclined plate is fixedly arranged on the right jacking cylinder.
进一步,所述终端上料机构包括终端机械手,终端机械手包括接头、支座、轴板、斜推气缸、推板、调节板、夹取气缸、终端吸盘及终端夹爪,所述接头固定配合在第二旋转机构的旋转轴,接头与轴板的一端固定配合在一起,轴板的另一端与所述斜推气缸固定配合,斜推气缸的底端连接推板,轴板与接头连接的一端枢接在所述支座上,支座与所述调节板固定配合在一起,调节板上设有一长槽,所述推板可滑动的设置在该长槽中,调节板的一端固定在所述夹取气缸上,夹取气缸设置在所述终端吸盘上,终端吸盘的底面设置有多个吸嘴,所述终端夹爪包括一固定爪及一调节爪,固定爪固定设置在终端吸盘的一侧,调节爪连接所述夹取气缸。Further, the terminal feeding mechanism includes a terminal manipulator, and the terminal manipulator includes a joint, a support, a shaft plate, an oblique push cylinder, a push plate, an adjustment plate, a clamping cylinder, a terminal suction cup and a terminal clamping claw, and the joint is fixedly matched with the terminal clamp. For the rotating shaft of the second rotating mechanism, the joint is fixedly fitted with one end of the shaft plate, the other end of the shaft plate is fixedly fitted with the inclined push cylinder, the bottom end of the inclined push cylinder is connected to the push plate, and the shaft plate is connected to one end of the joint It is pivotally connected to the support, the support is fixedly matched with the adjustment plate, the adjustment plate is provided with a long groove, the push plate is slidably arranged in the long groove, and one end of the adjustment plate is fixed on the adjustment plate. On the clamping cylinder, the clamping cylinder is arranged on the terminal suction cup, the bottom surface of the terminal suction cup is provided with a plurality of suction nozzles, the terminal clamping claw includes a fixed claw and an adjustment claw, and the fixed claw is fixedly arranged on the end of the terminal suction cup. On one side, the adjusting claw is connected to the clamping cylinder.
进一步,所述盒盖机构包括第一盒盖机构及第三盒盖机构,第一盒盖机构设置在第三盒盖机构对应传输机构的传送方向前端。Further, the box cover mechanism includes a first box cover mechanism and a third box cover mechanism, and the first box cover mechanism is disposed at the front end of the third box cover mechanism corresponding to the conveying direction of the transmission mechanism.
进一步,所述第一盒盖机构包括底板、设置在底板两侧的两盒盖滑轨、可滑动的设置在两盒盖滑轨上的滑板、设置在滑板一端两侧的两夹板、设置在两夹板之间的限位板、枢接在限位板后端推盖板、设置在推盖板背离包装盒一端中上部的盒盖气缸、设置在推盖板两侧的导向耳片、连接两导向耳片的双向气缸、支撑双向气缸的底座、及推动滑板前后滑动的滑板气缸,所述盒盖气缸的一端连接推盖板,另一端枢接在一辅助支杆上,辅助支杆与所述底座固定配合在一起,所述底板固定在第三机架上,且对应传输机构的传送带一侧。Further, the first box cover mechanism comprises a bottom plate, two box cover slide rails arranged on both sides of the bottom plate, a slide plate slidably arranged on the two box cover slide rails, two plywoods arranged on both sides of one end of the slide plate, The limit plate between the two splints, the cover plate pivotally connected to the rear end of the limit plate, the cover cylinder arranged in the upper middle part of the end of the cover plate away from the packaging box, the guide lugs arranged on both sides of the cover plate, the connection The two-way cylinder of the two guide lugs, the base supporting the two-way cylinder, and the slide cylinder that pushes the slide plate to slide back and forth, one end of the cover cylinder is connected to the cover plate, and the other end is pivotally connected to an auxiliary support rod. The bases are fixedly matched together, and the bottom plate is fixed on the third frame and corresponds to one side of the conveyor belt of the transmission mechanism.
进一步,所述第三盒盖机构包括气缸固定板、设置在气缸固定板一侧的导向块下压气缸、设置在气缸固定板另一侧的盒盖下压气缸、设置在导向块下压气缸底面的导向块撑板、设置在导向块撑板两侧的合边导向块及吸盘、设置盒盖下压气缸下方的盒盖撑板、连接盒盖撑板的推进气缸,所述盒盖撑板位于两合边导向块之间,气缸支撑板固定设置在第三机架上。Further, the third box cover mechanism includes a cylinder fixing plate, a guide block arranged on one side of the cylinder fixing plate to press down the cylinder, a box cover arranged on the other side of the cylinder fixing plate to press down the cylinder, and a guide block arranged to press down the cylinder. The guide block support plate on the bottom surface, the edge-closing guide blocks and suction cups arranged on both sides of the guide block support plate, the box cover support plate under the box cover pressing cylinder, and the push cylinder connected to the box cover support plate. The plate is located between the two side-closing guide blocks, and the cylinder support plate is fixedly arranged on the third frame.
进一步,所述盒盖机构还包括第二盒盖机构,所述第二盒盖机构包括一固定撑板,固定撑板固定设置在第三机架上,该固定撑板的一端底面设有一枢轴,枢轴上枢接有一与第一盒盖机构的推盖板相对应的卡板,枢轴上枢接有一连动板,固定撑板的另一端顶面枢接有一第二盒盖气缸,第二盒盖气缸的一端枢接在固定撑板上,另一端枢接在所述连动板上。Further, the box cover mechanism also includes a second box cover mechanism, the second box cover mechanism includes a fixed support plate, the fixed support plate is fixedly arranged on the third frame, and the bottom surface of one end of the fixed support plate is provided with a pivot The pivot shaft is pivotally connected with a card plate corresponding to the push cover plate of the first box cover mechanism, the pivot shaft is pivotally connected with a link plate, and the top surface of the other end of the fixed support plate is pivotally connected with a second box cover cylinder , one end of the second box cover cylinder is pivotally connected to the fixed support plate, and the other end is pivotally connected to the linkage plate.
进一步,所述第三机架于盒盖机构靠近第四机架的一侧还设有盒体旋转模组,所述盒体旋转模组包括旋转固定板、固定配合在旋转固定板底面的旋转模组气缸、设置在旋转模组气缸上的旋转盘及设置在旋转盘底面的旋转吸盘。Further, the third frame is also provided with a box body rotating module on the side of the box cover mechanism close to the fourth frame. A modular cylinder, a rotating disk arranged on the rotating modular cylinder, and a rotating suction cup disposed on the bottom surface of the rotating disk.
进一步,所述贴标机构设置在第四机架内,该贴标机构包括打标机、贴标定位机构、第三旋转机构及贴标机械手,所述打标机设置在第四机架上,贴标定位机构设置在第四机架上,并对应传送带的上方位置,贴标机械手连接第四机架的旋转机构。Further, the labeling mechanism is arranged in the fourth frame, and the labeling mechanism includes a labeling machine, a labeling positioning mechanism, a third rotating mechanism and a labeling manipulator, and the labeling machine is arranged on the fourth frame , the labeling positioning mechanism is arranged on the fourth frame, and corresponds to the upper position of the conveyor belt, and the labeling manipulator is connected to the rotating mechanism of the fourth frame.
进一步,所述贴标定位机构包括定位框及贴标调整气缸,所述贴标机械手包括连接接头、贴标旋转气缸、旋转杆及贴标吸盘,所述连接接头与第三旋转机构的旋转轴固定配合在一起,连接接头与贴标旋转气缸固定配合,旋转杆固定在贴标旋转气缸的旋转盘上,贴标吸盘固定配合在旋转杆的底面。Further, the labeling positioning mechanism includes a positioning frame and a labeling adjustment cylinder, and the labeling manipulator includes a connecting joint, a labeling rotating cylinder, a rotating rod and a labeling suction cup, the connecting joint and the rotating shaft of the third rotating mechanism. The connection joint is fixedly matched with the labeling rotating cylinder, the rotating rod is fixed on the rotating plate of the labeling rotating cylinder, and the labeling suction cup is fixedly matched on the bottom surface of the rotating rod.
采用上述方案后,本实用新型网络终端的自动包装线通过在设备框架上依序设计适配器及网线上料机构、内衬上料机构、终端上料机构、盒盖机构、贴标机构,设备框架的前方设置用以传送包装盒的传送机构,通过适配器及网线上料机构可将适配器及网线自动装入包装盒内,通过内衬上料机构可将内衬自动装入包装盒内,通过终端上料机构配合网络终端的栈板线将网络终端及说明书装入包装盒内,通过盒盖机构将包装盒盖上,最后通过贴标机构将标贴贴在包装盒上,通过上述结构可实现网络终端的自动化包装作业,本实用新型可取代人工包装网络终端,装配效率高,且不易出错,降低人工成本。After adopting the above scheme, the automatic packaging line of the network terminal of the present utility model sequentially designs the adapter and the network cable feeding mechanism, the lining feeding mechanism, the terminal feeding mechanism, the box cover mechanism, the labeling mechanism, and the equipment frame on the equipment frame. A transmission mechanism for conveying the packaging box is set in front of the box. The adapter and the network cable can be automatically loaded into the packaging box through the adapter and the network cable feeding mechanism, and the inner lining can be automatically loaded into the packaging box through the lining feeding mechanism. The feeding mechanism cooperates with the pallet line of the network terminal to put the network terminal and the manual into the packaging box, cover the packaging box through the box cover mechanism, and finally stick the label on the packaging box through the labeling mechanism. For the automatic packaging operation of the network terminal, the utility model can replace the manual packaging of the network terminal, the assembly efficiency is high, the error is not easy, and the labor cost is reduced.
附图说明Description of drawings
图1为本实用新型的外观示意图。Fig. 1 is the appearance schematic diagram of the utility model.
图2为本实用新型的外观俯视图。FIG. 2 is a top view of the appearance of the utility model.
图3为本实用新型的框架结构立体示意图一。FIG. 3 is a first schematic perspective view of the frame structure of the present invention.
图4为本实用新型的框架结构立体示意图二。FIG. 4 is a second schematic perspective view of the frame structure of the present invention.
图5为本实用新型移动模组的结构示意图。FIG. 5 is a schematic structural diagram of the mobile module of the present invention.
图6为本实用新型传输结构的结构示意图。FIG. 6 is a schematic structural diagram of the transmission structure of the present invention.
图7为本实用新型纸盒上料机构的结构示意图。7 is a schematic structural diagram of the carton feeding mechanism of the present invention.
图8为本实用新型第一机架的结构示意图。FIG. 8 is a schematic structural diagram of the first frame of the present invention.
图9为本实用新型适配器网线上料机构的局部结构示意图。FIG. 9 is a partial structural schematic diagram of the network cable feeding mechanism of the adapter of the present invention.
图10为本实用新型适配器网线上料机构另一方向的局部结构示意图。FIG. 10 is a partial structural schematic diagram of the other direction of the network cable feeding mechanism of the adapter of the present invention.
图11为本实用新型进出料模组的结构示意图。FIG. 11 is a schematic structural diagram of the feeding and discharging module of the present invention.
图12为本实用新型抬升模组的结构示意图。FIG. 12 is a schematic structural diagram of the lifting module of the present invention.
图13为本实用新型第一旋转机构的结构示意图。FIG. 13 is a schematic structural diagram of the first rotating mechanism of the present invention.
图14为本实用新型适配器及网线夹爪的结构示意图。FIG. 14 is a schematic structural diagram of the adapter and the network cable clamp of the present invention.
图15为本实用新型网线及适配器整形模组的结构示意图。15 is a schematic structural diagram of the network cable and adapter shaping module of the present invention.
图16为本实用新型第二机架的结构示意图。FIG. 16 is a schematic structural diagram of the second rack of the present invention.
图17为本实用新型内衬上料机构的结构示意图。Figure 17 is a schematic structural diagram of the lining feeding mechanism of the present invention.
图18为本实用新型内衬抬升结构的结构示意图。FIG. 18 is a schematic structural diagram of the lining lifting structure of the present invention.
图19为本实用新型内衬成型模组与内衬移动模组的结构示意图。19 is a schematic structural diagram of the inner lining forming module and the inner lining moving module of the present invention.
图20为图19的侧视图。FIG. 20 is a side view of FIG. 19 .
图21为本实用新型终端机械手的结构示意图。FIG. 21 is a schematic structural diagram of the terminal manipulator of the present invention.
图22为本实用新型第三机架的结构示意图。FIG. 22 is a schematic structural diagram of the third rack of the present invention.
图23为本实用新型半合盖动作的结构示意图。FIG. 23 is a schematic structural diagram of the half-closing action of the present invention.
图24为图23另一方向的结构示意图。FIG. 24 is a schematic view of the structure of FIG. 23 in another direction.
图25为本实用新型第一盒盖机构的结构示意图。FIG. 25 is a schematic structural diagram of the first box cover mechanism of the present invention.
图26为本实用新型第一盒盖机构与包装盒配合的结构示意图。Figure 26 is a schematic structural diagram of the first box cover mechanism of the present invention cooperating with the packaging box.
图27为本实用新型第二盒盖机构的结构示意图。27 is a schematic structural diagram of the second box cover mechanism of the present invention.
图28为本实用新型第三盒盖机构的结构示意图。Figure 28 is a schematic structural diagram of the third box cover mechanism of the present invention.
图29为本实用新型盒体旋转模组的结构示意图。FIG. 29 is a schematic structural diagram of the box body rotating module of the present invention.
图30为本实用新型第四机架的结构示意图。FIG. 30 is a schematic structural diagram of the fourth rack of the present invention.
图31为本实用新型贴标定位机构的结构示意图。FIG. 31 is a schematic structural diagram of the labeling and positioning mechanism of the present invention.
图32为本实用新型贴标机械手的结构示意图。FIG. 32 is a schematic structural diagram of the labeling robot of the present invention.
具体实施方式Detailed ways
为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。In order to further explain the technical solutions of the present utility model, the present utility model will be described in detail below through specific embodiments.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", "Vertical", "horizontal", "top", "bottom", "inside", "outside" and other indications of orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplified description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
如图1至图4所示,本实用新型揭示了一种网络终端的自动包装线,其包括纸盒上料机构10、设备框架20、适配器及网线上料机构30、内衬上料机构50、终端上料机构60、盒盖机构70、贴标机构80及传输机构90。As shown in FIGS. 1 to 4 , the present invention discloses an automatic packaging line for network terminals, which includes a
如图1及图2所示,所述设备框架20设置在纸盒上料机构10的一端,该设备框架20包括依次并排设置的第一机架21、第二机架22、第三机架23、第四机架24,第一机架21、第二机架22及第四机架24分别设有移动模组25,如图5所示,各移动模组25分别设置在第一机架21、第二机架22及第四机架24的上部,各移动模组25包括X轴滑轨251、Y轴滑轨252、 Z轴滑轨253、可滑动的设置在X轴滑轨251上的X轴滑块254、可滑动的设置在Y轴滑轨252 上的Y轴滑块255、可滑动的设置在Z轴滑轨253上的Z轴滑块256、驱动X轴滑块254在X 轴滑轨251上滑动的X轴气缸257、及驱动Y轴滑块255在Y轴滑轨252上滑动的Y轴气缸258,驱动Z轴滑块256在Z轴滑轨253上滑动的Z轴气缸259。本实施例中,各移动模组25的X 轴滑轨251具有两条,其中一X轴滑轨251固定在第一机架21、第二机架22及第四机架24 的左端,另一X轴滑轨251固定在第一机架21、第二机架22及第四机架24的右端与左端的X 轴滑轨251相对应,各X轴滑轨251上配合有一X轴滑块254,所述Y轴滑轨252的两端对应锁固在两X轴滑轨251的X轴滑块254上,Y轴滑块255纵向设置在Y轴滑轨252的前端,Z 轴滑轨253固定设置在Y轴滑块255的前端,Z轴滑块256可沿着Z轴滑轨253上下移动。第一机架21、第二机架22、第三机架23、第四机架24的顶端还分别设有一指示灯26,指示灯 26设置在第一机架21、第二机架22、第三机架23、第四机架24的顶端。As shown in FIG. 1 and FIG. 2 , the
如图1、至图4配合图6所示,所述传输机构90包括传输架91、设置在传输架91上的传送带92、设置在传送带92上的多个工位93、设置在传输架91上且位于传送带92一侧的多个传感器94及控制传送带92传动的驱动组件95。所述传输架91设置在纸盒上料机构10及设备框架20的前端,所述传送带92可为环状皮带或者环状传送链条(如图6所示),传送带 92的一端位于纸盒上料机构10,传送带92的传送方向是由纸盒上料机构10往设备框架20 的第一机架21、第二机架22、第三机架23及第四机架24方向传输。多个隔板96等间距间隔固定在传送带92上,将传送带区隔成多个所述工位93。As shown in FIGS. 1 and 4 in conjunction with FIG. 6 , the conveying
如图1至图4并配合图7所示,所述纸盒上料机构10包括自动折盒机11及纸盒移载机构12,自动折盒机11将平面的纸板自动折叠成顶面往上掀开的包装盒A。将与网络终端B配套的网线C、电源适配器D、说明书E、内衬F及网络终端B在本实用新型各机构的配合下分别从该包装盒A的顶面装入包装盒A内。如图7所示,所述纸盒移载机构12包括移载气缸121、移载转盘122、移载吸杆123及移载吸盘124,所述移载气缸121固定设置在所述传输机构90的传输架91顶端且对应自动折盒机11的出口处,移载转盘122可转动的设置移载气缸121的底部,移载吸杆123固定配合在移载转盘122的底部,移载吸盘124连接移载吸杆123且与真空管连接,纸盒移载机构12通过旋转移载吸杆123使移载吸盘124在折盒机与输送机构90的输送带92之间移动。自动折盒机11将纸板折成包装盒A后将纸盒放置在折盒机靠近输送机构90的一端,纸盒移载机构12的移载吸盘124吸取包装盒A的内底面,移载气缸121带动移载转盘122转动,使移载吸杆123包装盒A从自动折盒机11上移载至传送带92上。As shown in Figures 1 to 4 and in conjunction with Figure 7, the
如图8至图10所示,所述适配器及网线上料机构30设置在第一机架21内,适配器及网线上料机构30包括进出料模组31、抬升模组32、吸塑盘移载模组33、适配器及网线夹爪34、第一旋转机构35及网线适配器整形模组36。As shown in FIG. 8 to FIG. 10 , the adapter and the network
如图11所示,所述进出料模组31设置在第一机架21的下部,该进出料模组31包括进料机构31A及出料机构31B,进料机构31A与出料机构31B呈并排设置,但传送方向相反,即进料机构31A的传送方向向前,出料机构31B的传送方向向后。所述进料机构31A包括进料固定架311A、进料输送带312A、进料控制电机313A、进料传感器314A,进料固定架311A固定设置在第一机架21上,进料固定架311A的顶端前方设有前惰轮315A,进料固定架311A的顶端后方设有后惰轮316A,所述进料输送带312A连接前惰轮315A及后惰轮316A,并与进料控制电机313A连接。所述出料机构31B包括出料固定架311B、出料输送带312B、出料控制电机313B、出料传感器314B,进料固定架311B与进料固定架311A呈并排设置在第一机架21上,出料固定架311B的顶端前方设有前惰轮315B,出料固定架311B的顶端后方设有后惰轮316B,所述出料输送带312B连接前惰轮315B及后惰轮316B,并与出料控制电机313B连接。As shown in FIG. 11 , the feeding and discharging
如图12所示,所述抬升模组32包括两组,其中一抬升模组32设置在进料机构31A的前方,另一抬升模组32设置在出料机构31B的前方。各抬升模组32分别包括升降板321、固定板322、滑动块323、电机轴324及连接座325,所述固定板322固定设置在机架21上,所述电机轴324纵向设置在固定板322朝向进料输送带312A或者出料输送带312B的一侧,滑动块 323可沿着电机轴323上下滑动,所述连接座325固定在滑动块323上,可与滑动块323连动,所述升降板321固定在连接座325上。固定板322的上部设有一顶端传感器326,顶端传感器326用以感测盒盖吸塑盘的最顶端位置,固定板322的下部设有一底端传感器327,底端传感器327用以感测吸塑盘的底端位置。所述升降板321设置在进料机构31A的两进料输送带312A 之间,另一升降板321设置在出料机构31B的两出料输送带312B之间。As shown in FIG. 12 , the
如图9及图10所示,所述吸塑盘移载模组33包括横向滑轨331、纵向气缸332、气缸支架333、滑座334及吸塑盘吸盘335,所述横向滑轨331固定设置在第一机架21对应进出料模组31的上方,滑座334可滑动的设置在横向滑轨331上,气缸支架333的一端固定在滑座334 上,另一端连接纵向气缸332,所述吸塑盘吸盘3355配合在纵向气缸62的底面。As shown in FIGS. 9 and 10 , the blister
如图13所示,所述第一旋转机构35设置在第一机架21的移动模组25的Z轴滑块256上。第一旋转机构35包括固定座351、固定配合在固定座351上的旋转气缸352、及连接旋转气缸352的旋转轴353。固定座351与所述第一机架21的移动模组25的Z轴滑块256固定配合在一起。As shown in FIG. 13 , the first
如图14所示,所述适配器及网线夹爪34包括安装座341、夹爪气缸342、线夹爪343、适配器吸盘气缸344及适配器吸盘345,所述安装座341的顶面与第一旋转机构35的旋转轴353底端固定配合在一起,夹爪气缸342通过气缸连接板346固定在安装座341的一侧,线夹爪343可开合的设置在夹爪气缸342上,适配器吸盘气缸344固定在安装座341的另一侧,适配器吸盘345通过吸盘连接板347连接在适配器吸盘气缸344的底端。As shown in FIG. 14 , the adapter and the network
如图15所示,所述网线及适配器整形模组36包括气缸安装板361、升降气缸362、调整气缸363、定位板364及调节板365,所述气缸安装板361固定设置在第一机架21上,升降气缸362固定设置在气缸安装板361上,调整气缸363固定设置在升降气缸362的底端,定位板364固定在调整气缸363的一侧,调节板365固定在调整气缸363的另一侧可随调整气缸363移动。As shown in FIG. 15 , the network cable and
该第一机架21的工作过程如下:通过AGV小车将装设有适配器及网线的整叠吸塑盘放置在进出料模组31A的进料输送带312A上,进料传感器314A感测到吸塑盘后,启动进料控制电机313A控制输送带312A往前输送至靠近抬升模组32的一端处停止,使吸塑盘位于进料机构 31A前方的抬升模组32的升降板321上方,抬升模组32的滑动块323带动升降板321将整叠的吸塑盘往上升起,当抬升模组32的顶端传感器326感测到吸塑盘的顶端时,滑动块323停止上升,第一机架21的移动模组25带动第一旋转机构35及设置在第一旋转机构35上的适配器及网线夹爪34移动吸塑盘的上方,使适配器及网线夹爪34的适配器吸盘345吸取适配器,而线夹爪343则夹取网线及适配器的电源线,并将网线及适配器移动至传送带92位于该第一机架21上的包装盒A内,松开适配器吸盘345及线夹爪343,传送带92将装设有适配器及网线的包装盒传送至网线及适配器整形模组36的下方,升降气缸362下压,调整气缸363往外将定位板364及调节板365相对展开,升降气缸362下压至包装盒后再启动调整气缸363回缩,带动调整板365往固定板364的方向移动,将适配器及网线固定调整在包装盒A的固定位置处。适配器及网线装入包装盒A并调整好位置后,传送带92继续往前传送,后一包装盒A重复装网线及适配器的动作。The working process of the
当位于抬升模组33最顶端的吸塑盘内的网线及适配器被取空后,所述吸塑盘移载模组33 的纵向气缸332下压,使吸塑盘吸盘335吸取空的吸塑盘,纵向气缸332带动吸塑盘上升并移动至出料模组31B的一端再下降,对应出料机构31B的抬升模组32将升降板321上升至顶端传感器326,纵向气缸332下压至吸塑盘置于升降板321上,升降板321带动吸塑盘下降至顶端传感器326感测到吸塑盘的顶面。当吸塑盘逐步被取走,对应进料机构31A的抬升模组32 的升降板321逐步上升,而对应出料机构31B的抬升模组32的升降板321逐步下降,直至所有网线及适配器全部被取完,进料机构31A一侧的吸塑盘全部转移至出料机构31B的抬升模组 32上,进料机构31A一侧的抬升模组32将升降板321下降至底端传感器327进行下一叠吸塑盘的抬升动作,而对应出料机构31B上的抬升模组32则将整叠空的吸塑盘下降至底端传感器 327,使空的吸塑盘从出料机构31B的出料输送带312B往后传至AGV小车上,通过AGV小车移栽至对应的装盘工序处。When the network cable and the adapter in the blister tray at the top of the
如图16至图20所示,所述内衬上料机构50及终端上料机构60设置在第二机架22内。内衬上料机构50包括内衬抬升模组51、内衬成型模组52及内衬移动模组53。As shown in FIGS. 16 to 20 , the
如图18所示,所述内衬抬升模组51包括内衬挡板511、内衬支撑板512及升降电机513,内衬挡板511固定设置在第二机架22的底部,升降电机513设置在内衬挡板511的一侧,所述内衬支撑板512可滑动的设置在升降电机513。内衬纸板堆叠在内衬支撑板512上,内衬挡板511的上部设有传感器514。As shown in FIG. 18 , the
所述内衬移动模组53包括固定滑轨531、气缸支架532、内衬气缸533及内衬吸盘534,所述固定滑轨531沿着第二机架22的前后端横向设置在第二机架22上且位于所述内衬抬升模组的上方位置,所述气缸支架532可滑动的设置在固定滑轨531上,内衬气缸533纵向设置在气缸支架532上,内衬吸盘534固定设置在内衬气缸533的底面。The
所述内衬成型模组52包括上模具521、下模具522及下压模组523,上模具包括成型气缸52A、固定设置在成型气缸52A底部的下压板52B、固定设置在下压板52B一侧的上斜板52C、固定设置在下压板52B另一侧的弯折板52D、连接上斜板52C与弯折板52D的下压定型板52E 及设置在弯折板52D另一侧的笔形气缸52F,成型气缸52A呈纵向设置在所述内衬移动模组53 的气缸支架532上,下压定型板52D的中部形成一供所述内衬移动模组53的内衬气缸533及内衬吸盘534通过的缺口,所述上斜板52C及下压定型板52E的底面分别设有海绵垫,该下压定型板52E呈L型,且下压定型板52上还设有吸嘴52G。The
所述下模具包括左支撑机构524及右支撑机构525,左支撑机构524包括左安装板52H、左顶升气缸52I及左支撑板52J,左安装板52H固定设置在第二机架22上,左顶升气缸52I 固定设置在左安装板52H上,左支撑板52J固定设置在左顶升气缸52I上,左支撑板52J与上模具521的下压定型板52E宽度相等,且左支撑板52J的顶面连接有吸嘴及海绵,吸嘴设置在海绵的中心。所述右支撑机构525包括右安装板52K、右顶升气缸52L及下斜板52M,右安装板 52K固定设置在第二机架22上与左安装板52H相对应,且位于左安装板52H的右侧,右顶升气缸52L固定设置在右安装板52K上,所述下斜板52M固定设置在右顶升气缸52L上。The lower mold includes a
当装设有网线及适配器的包装盒从第一机架21前端的传送带92传送至第二机架22的前端时,设置在传输架91上的传感器94感测到包装盒A移动到位后,传送带92停止传送,内衬上料机构50的内衬抬升模组51将内衬纸板往上托起,内衬移动模组53的内衬气缸533吸取内衬纸板,同时带动上模具521,将内衬纸板移动至上模具521与下模具522对应的位置上,上模具521的成型气缸52A带上斜板52C、弯折板52D及下压定型板52将内衬纸板向下压至下模具522,下模具522的左支撑板52J上的吸盘吸住内衬纸板,上模具521的上斜板52C、弯折板52D、下压定型板52E及笔形气缸52F同时将内衬纸板往下压,下压定型板52E的L型折角处将内衬纸板对应左支撑板52J的右侧形成第一弯折部,下斜板52M与上斜板52C及下压定型板52E的底端之间形成第二弯折部,左支撑板52J左侧的内衬纸板被弯折板52D下压形成第三弯折部,笔形气缸52F进一步将第三弯折部下压定型,完成内衬纸板的弯折成型。弯折后的内衬纸板由内衬移动模组53的内衬吸盘534吸取并往前移动,将成型后的内衬F放入传送带92上的包装盒A内,且内衬F的左边弯折区将电源适配器及网线盖住。When the packaging box equipped with the network cable and the adapter is transferred from the
所述终端上料机构60包括终端机械手61及第二旋转机构62,所述第二旋转机构62与第第一旋转机构35的结构相同,该第二旋转机构62设置在第二机架22的移动模组25的Z轴滑块256上。The
如图21所示,终端机械手61包括接头611、支座612、轴板613、斜推气缸614、推板615、调节板616、夹取气缸617、终端吸盘618及终端夹爪619,所述接头611固定配合在第二旋转机构62的旋转轴623(如图16所示),接头611与轴板613的一端固定配合在一起,轴板的另一端与所述斜推气缸614固定配合,斜推气缸614的底端连接推板615,轴板613与接头611连接的一端枢接在所述支座612上,支座612与所述调节板616固定配合在一起,调节板616上设有一长槽616A,所述推板615可滑动的设置在该长槽616A中,调节板616的一端固定在所述夹取气缸617上,夹取气缸617设置在所述终端吸盘618上,终端吸盘618的底面设置有多个吸嘴,所述终端夹爪619包括一固定爪619A及一调节爪619B,固定爪619A固定设置在终端吸盘619的一侧,调节爪619B连接所述夹取气缸617,通过夹取气缸617的伸缩带动调节爪619B松开或者夹紧网络终端B。As shown in FIG. 21 , the
通过包装袋包装的网络终端B从设置在传输机构90前方的栈板线(图中未示意,栈板线的传送方向与传输机构90的传送带92传送方向一致,在传输机构90之前的工序中,网络终端 B已经完成装袋动作,并且每一网络终端B的顶面均放置有说明书E)传送至第二机架22时,停止传送,第二机架22的移动模组25带动终端上料机构60移动至栈板线的上方,终端机械手61的夹取气缸617带动终端夹爪619的调节爪619B往外张开至网络终端B的两侧后再缩紧,从而夹紧网络终端B,同时终端吸盘618吸取放置在网络终端B顶面的说明书E将网络终端B 及说明书E同时夹起,第二机架22的移动模组25带动夹紧网络终端B及吸住说明书的终端机械手61移动至包装盒A的上方,斜推气缸614将推板615往下推出,使推板615从调节板616 长槽616A的一端移动至另一端,使与轴板613枢接的支座612带动调节板616、夹取气缸617、终端吸盘618及终端夹爪619呈倾斜设置,使套置在网络终端B外的包装袋开口朝下倾斜,终端机械手61将装袋后的网络终端B放入包装盒A内时,包装袋的开口会被压在包装盒A内。The network terminal B packaged by the packaging bag is sent from the pallet line (not shown in the figure, the conveying direction of the pallet line is consistent with the conveying direction of the conveying
如图22所示,所述盒盖机构70设置在第三机架23内,该第三机架23于盒盖机构70的靠近第四机架24的一侧还设有盒体旋转模组40,所述盒盖机构70包括第一盒盖机构71、第二盒盖机构72及第三盒盖机构73,如图23及图24所示,第一盒盖机构71与第二盒盖机构72配合完成半合盖动作。As shown in FIG. 22 , the
如图25及图26所示,所述第一盒盖机构71包括底板71A、设置在底板71A两侧的两盒盖滑轨71B、可滑动的设置在两盒盖滑轨71B上的滑板71C、设置在滑板71C一端两侧的两夹板71D、设置在两夹板71D之间的限位板71E、枢接在限位板71E后端推盖板71F、设置在推盖板71F背离包装盒A一端中上部的盒盖气缸71G、设置在推盖板71F两侧的导向耳片71H、连接两导向耳片71H的双向气缸71I、支撑双向气缸71I的底座71J、及推动滑板71C前后滑动的滑板气缸71K,所述盒盖气缸71G的一端连接推盖板71F,另一端枢接在一辅助支杆71L 上,辅助支杆711与所述底座71J固定配合在一起,所述底板71A固定在第三机架23上,且对应传输机构90的传送带92一侧。As shown in FIG. 25 and FIG. 26 , the first
如图27所示,所述第二盒盖机构72包括一固定撑板721,固定撑板721固定设置在第三机架23上,该固定撑板721的一端底面设有一枢轴722,枢轴722上枢接有一与第一盒盖机构71的推盖板71F相对应的卡板723,枢轴722上枢接有一连动板724,固定撑板721的另一端顶面枢接有一第二盒盖气缸725,第二盒盖气缸725的一端枢接在固定撑板721上,另一端枢接在所述连动板724上。As shown in FIG. 27 , the second
如图28所示,所述第三盒盖机构73包括气缸固定板731、设置在气缸固定板731一侧的导向块下压气缸732、设置在气缸固定板731另一侧的盒盖下压气缸733、设置在导向块下压气缸732底面的导向块撑板734、设置在导向块撑板734两侧的合边导向块735及吸盘736、设置盒盖下压气缸733下方的盒盖撑板737、连接盒盖撑板737的推进气缸738,所述盒盖撑板737位于两合边导向块735之间,气缸支撑板731固定设置在第三机架23上。As shown in FIG. 28 , the third
当已装设有网线C、适配器D、内衬E、网络终端B及说明书E的包装盒A从第二机架22传送至第三机架23的第一盒盖机构71及第二盒盖机构72时,第一盒盖机构71的滑板气缸71K带动滑板71C往包装盒A的方向移动,使限位板71E及推盖板71F抵住包装盒A,两夹板71D夹紧包装盒A的两侧,推盖板71F顶住包装盒A的竖直边外面,第二盒盖机构72的卡板723则卡抵包装盒A的竖直边内面,盒盖气缸71G往前推进,同时第二盒盖气缸725与盒盖气缸71G同步动作,包装盒A的盒盖被逐渐下压,在盒盖下压时,盒盖两侧的耳片受两导向耳片71H限位而弯折,而盒盖气缸71G将包装盒A的盒盖下压至限位板71E时,盒盖的两耳片被压进包装盒内,且盒盖顶面盖合在包装盒上,完成半盒盖动作。When the packing box A with the network cable C, the adapter D, the inner lining E, the network terminal B and the instruction manual E installed is transferred from the
完成半合盖动作后的包装盒A继续从传送带92传送至第三盒盖机构73,第三盒盖机构 73的推进气缸738往包装盒的盒盖前方推出,使盒盖卡在盒盖撑板737上,两合边导向块735 在导向块下压气缸732的作用下,将包装盒A的盒盖两侧的凸耳向下弯折,同时吸盘736吸住包装盒A的两侧,推进气缸738往后缩回,使盒盖与盒盖撑板737分离,盒盖下压气缸733 下压将凸出包装盒的部分压至包装盒A的前面,在两合边导向块735的限位及导向作用下,两凸耳卡入包装盒的两侧内,完成盒盖动作。After completing the half-closing action, the packaging box A continues to be transported from the
如图29所示,所述盒体旋转模组40包括旋转固定板41、固定配合在旋转固定板41底面的旋转模组气缸42、设置在旋转模组气缸42上的旋转盘43及设置在旋转盘43底面的旋转吸盘44。旋转吸盘44吸取盒盖后的包装盒A,通过旋转气缸42带动旋转盘43及旋转吸盘44旋转90度,以便包装盒进行后续的贴标动作。As shown in FIG. 29 , the box
如图30所示,所述贴标机构80设置在第四机架24内,该贴标机构80包括打标机81、贴标定位机构82、第三旋转机构83及贴标机械手84,所述打标机81设置在第四机架24上,贴标定位机构82设置在第四机架24上,并对应传送带92的上方位置。如图31所示,该贴标定位机构82包括定位框821及贴标调整气缸822、所述第三旋转机构83设置在第四机架24 的移动模组25的Z轴滑块256上,该第三旋转机构83的结构与第一旋转机构35的结构相同。如图32所示,所述贴标机械手84包括连接接头841、贴标旋转气缸842、旋转杆843及贴标吸盘844,所述连接接头841与第三旋转机构83的旋转轴833固定配合在一起,连接接头841 与贴标旋转气缸842固定配合,旋转杆843固定在贴标旋转气缸842的旋转盘上,贴标吸盘 844固定配合在旋转杆843的底面。As shown in FIG. 30 , the
盒盖后的包装盒A经盒体旋转模组4旋转后传送至第四机24内,传感器感测到包装盒A 后停止传送,贴标定位机构82的定位框将包装盒A定位,并通过贴标调整气缸822进行调整,确保包装盒A位于设定的位置上,贴标机械手84通过第四机架24的移动模组25带动贴标机械手84移动至打标机81的出标位置处吸取标贴,再移动至包装盒A的贴标位置处,并通过移动模组25下压将标贴贴在包装盒A的贴标位置处。完成贴标动作后,传送带92将包装盒A 传送至称重机构处进行称重。The packaging box A behind the box cover is rotated by the box body rotating module 4 and then transferred to the
上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The above-mentioned embodiments and drawings do not limit the product form and style of the present invention, and any appropriate changes or modifications made by those of ordinary skill in the technical field should be regarded as not departing from the scope of the present invention.
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| CN110963116B (en) * | 2019-12-17 | 2024-05-03 | 厦门宏泰智能制造有限公司 | Automatic packaging line of network terminal |
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