CN211664987U - Pitaya pigment extraction device - Google Patents
Pitaya pigment extraction device Download PDFInfo
- Publication number
- CN211664987U CN211664987U CN202020220640.4U CN202020220640U CN211664987U CN 211664987 U CN211664987 U CN 211664987U CN 202020220640 U CN202020220640 U CN 202020220640U CN 211664987 U CN211664987 U CN 211664987U
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- Prior art keywords
- stirring
- tank
- mixing
- dragon fruit
- blending tank
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- 239000000049 pigment Substances 0.000 title claims abstract description 33
- 238000000605 extraction Methods 0.000 title claims abstract description 25
- 235000010837 Echinocereus enneacanthus subsp brevispinus Nutrition 0.000 title claims description 10
- 235000006850 Echinocereus enneacanthus var dubius Nutrition 0.000 title claims description 10
- 240000008086 Echinocereus enneacanthus Species 0.000 title description 7
- 238000002156 mixing Methods 0.000 claims abstract description 77
- 238000003756 stirring Methods 0.000 claims abstract description 65
- 244000157072 Hylocereus undatus Species 0.000 claims abstract description 44
- 235000018481 Hylocereus undatus Nutrition 0.000 claims abstract description 41
- 230000008014 freezing Effects 0.000 claims abstract description 12
- 238000007710 freezing Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000013019 agitation Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 235000013399 edible fruits Nutrition 0.000 abstract description 12
- 239000000203 mixture Substances 0.000 abstract description 11
- 238000000926 separation method Methods 0.000 abstract description 9
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 10
- 210000003491 skin Anatomy 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- 238000004821 distillation Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 238000006555 catalytic reaction Methods 0.000 description 3
- 210000004027 cell Anatomy 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 102000009027 Albumins Human genes 0.000 description 1
- 108010088751 Albumins Proteins 0.000 description 1
- 229930002877 anthocyanin Natural products 0.000 description 1
- 235000010208 anthocyanin Nutrition 0.000 description 1
- 239000004410 anthocyanin Substances 0.000 description 1
- 150000004636 anthocyanins Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000003421 catalytic decomposition reaction Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 235000013325 dietary fiber Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 210000004927 skin cell Anatomy 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
Images
Abstract
The utility model discloses a dragon fruit pigment extraction element, including rubbing crusher and stirring blending tank, the mixed conveying jar is installed to the rubbing crusher below. Has the advantages that: the utility model discloses a storehouse freezes, constant temperature heated warehouses and stirring blending tank, the dragon fruit peel drops into the stirring blending tank through mixing the conveying jar after smashing, agitator motor drives the puddler and rotates, the puddler drives the stirring rake and rotates, dragon fruit peel and extract after smashing mix, fully stir and mix, improve reaction efficiency, and simultaneously, the mixed fruit thick liquid that the stirring mixes the completion can directly be pushed and keep-20 ℃ -40 ℃ in freezing the storehouse and freeze, freeze in pushing the constant temperature heated warehouses with the stirring blending tank again after 40 minutes, keep 20 ℃ -40 ℃ and unfreeze 40 minutes, can carry out the broken wall to the fruit thick liquid, make the pigment among the dragon fruit peel cell flow, the later stage separation of being convenient for draws, thereby improve extraction efficiency.
Description
Technical Field
The utility model relates to a dragon fruit processing technology field particularly, relates to dragon fruit pigment extraction element.
Background
The dragon fruit is rich in nutrition and unique in function, and contains plant albumin and anthocyanin which are few in common plants, abundant vitamins and water-soluble dietary fibers. The pitaya belongs to cool fruits, the fruit is ripe in summer and autumn in a natural state, the taste is sweet and juicy, the peel of the white-core pitaya contains a large amount of edible pigments, and the white-core pitaya can be extracted and utilized in a food grade mode.
Traditional dragon fruit pigment extraction process adopts the broken wall machine to smash, and the plant cell in the dragon fruit peel after the powerful stirring is broken to make the pigment run off, but the mode of this kind of broken wall is comparatively laggard behind, and broken wall efficiency is lower, and the pigment runs off inadequately, leads to pigment extraction inefficiency, and simultaneously, contains a large amount of plant fiber in the dragon fruit epidermis, contains a large amount of pigment in the plant fiber after smashing equally, and traditional handicraft can't carry out effectual extraction.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Not enough to prior art, the utility model provides a dragon fruit pigment extraction element possesses the advantage that pigment extraction efficiency is high, and then solves the problem in the above-mentioned background art.
(II) technical scheme
For realizing the advantage that above-mentioned pigment extraction efficiency is high, the utility model discloses a specific technical scheme as follows:
pitaya pigment extraction element, including rubbing crusher and agitator mixing tank, the mixture conveying jar is installed to the rubbing crusher below, and uses the agitator mixing tank below to the agitator mixing tank cooperation is used and is frozen the storehouse, the agitator mixing tank still cooperates and uses constant temperature heated warehouses, and agitator mixing tank top central point puts fixedly connected with agitator motor to the inside puddler that is provided with of agitator mixing tank, the puddler runs through the agitator mixing tank top surface and is connected with the agitator motor output, and puddler outer fixed surface is connected with the stirring rake, agitator mixing tank bottom surface central point puts through connection and has the discharge gate, and agitator mixing tank top surface through connection has the butt joint hole, agitator mixing tank bottom surface fixedly connected with branch, and the branch bottom surface installs the removal wheel.
Further, mix conveying jar inside and erect the second conveying oar through the bracing piece, and second conveying oar and bracing piece rotate to be connected to the bracing piece is the cross, the first helical gear of second conveying oar top surface fixedly connected with, mix conveying jar one side fixed surface installs driving motor, and the driving motor output is connected with the dwang to dwang one end fixed mounting has the second helical gear, second helical gear and first helical gear meshing, mix conveying jar opposite side surface through connection has the sprue.
Further, a centrifugal separator is used in cooperation with the stirring and mixing tank, a distiller is used in cooperation with the centrifugal separator, and a dryer is used in cooperation with the distiller.
Furthermore, the bottom surface of the stirring rod is welded with a first transmission paddle, and the bottom surface of the first transmission paddle extends into the discharge hole.
Furthermore, the bottom surface of the second conveying paddle extends into the discharge pipe, the surface of the rotating rod is sleeved with a bearing, and the bearing is fixedly connected with the supporting rod.
Further, the inside height in storehouse and the constant temperature heating storehouse of freezing is greater than the gross height of stirring blending tank and branch, stirring blending tank external surface embedding has the observation window.
(III) advantageous effects
Compared with the prior art, the utility model provides a dragon fruit pigment extraction element possesses following beneficial effect:
(1) the utility model discloses a freeze the storehouse, constant temperature heated warehouses and stirring blending tank, the dragon fruit skin drops into the stirring blending tank through mixing the conveying jar after smashing, agitator motor drives the puddler and rotates, the puddler drives the stirring rake and rotates, dragon fruit skin and extract after smashing mix, fully stir and mix, improve reaction efficiency, and simultaneously, the mixed fruit thick liquid that the stirring mixes the completion can directly be pushed and keep-20 ℃ -40 ℃ in freezing the storehouse and freeze, it pushes the constant temperature heated warehouses with the stirring blending tank again after 40 minutes to freeze, keep 20 ℃ -40 ℃ to unfreeze 40 minutes, can carry out the broken wall to the fruit thick liquid, make the pigment in the dragon fruit skin cell flow out, the later stage separation of being convenient for draws, thereby improve extraction efficiency.
(2) The utility model discloses a mix conveying jar and second conveying oar, the red dragon fruit skin after smashing directly falls to mix conveying jar, the staff can drop into mix conveying jar in the bio-enzyme from the sprue, accumulate to a certain amount, and after the fibre in the dragon fruit skin is tentatively decomposed to bio-enzyme, start driving motor, driving motor drives the dwang and rotates, the dwang drives first helical gear and rotates, first helical gear drives the rotation of second helical gear, the second helical gear drives the rotation of second conveying oar, the dragon fruit skin conveying that will store in mix conveying jar through preliminary catalysis goes out the mixing tank, the dragon fruit skin through preliminary catalytic decomposition disperses more, the later stage broken wall is easier, thereby pigment separation efficiency has been improved, and simultaneously, second conveying oar rotates and prevents that the dragon fruit from piling up and blockking up, the ejection of compact is more smooth and easy.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a flow chart of the operation of the device for extracting pigment from dragon fruit;
FIG. 2 is a schematic structural view of the stirring and mixing tank of the present invention;
fig. 3 is a schematic structural view of the mixing and transferring tank of the present invention.
In the figure:
1. a pulverizer; 2. a mixing transfer tank; 3. stirring and mixing the materials in a tank; 4. an observation window; 5. freezing the bin; 6. a constant temperature heating chamber; 7. a centrifugal separator; 8. a distillation machine; 9. a dryer; 10. a stirring motor; 11. a butt joint hole; 12. a stirring paddle; 13. a stirring rod; 14. a first transfer paddle; 15. a strut; 16. a moving wheel; 17. a discharge port; 18. a material injection port; 19. a first helical gear; 20. a second transfer paddle; 21. a discharge pipe; 22. rotating the rod; 23. a support bar; 24. a drive motor; 25. a second bevel gear.
Detailed Description
For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.
According to the utility model discloses an embodiment provides dragon fruit pigment extraction element.
Referring now to the drawings and the detailed description, the present invention is further illustrated, as shown in fig. 1-3, a dragon fruit pigment extraction device according to an embodiment of the present invention comprises a pulverizer 1 and an agitation mixing tank 3, a mixing and transferring tank 2 is installed below the pulverizer 1, the pulverizer 1 is used for pulverizing dragon fruit peel, and is a common fruit pulverizing mechanism, which is not shown in detail in the drawings, the agitation mixing tank 3 is used below the mixing and transferring tank 2, and a freezing chamber 5 is used in cooperation with the agitation mixing tank 3, the agitation mixing tank 3 is further used in cooperation with a constant temperature heating chamber 6, the freezing chamber 5 and the constant temperature heating chamber 6 are common structures, which are not described in any more detail herein, and a stirring motor 10 is fixedly connected to a central position of a top surface of the agitation mixing tank 3, and a stirring rod 13 is arranged inside the agitation mixing tank 3, the stirring rod 13 penetrates through the top surface of the agitation mixing tank 3 and is connected to an output end of the, and the outer surface of the stirring rod 13 is fixedly connected with a stirring paddle 12, the stirring motor 10 drives the stirring rod 13 to rotate, so as to drive the stirring paddle 12 to rotate, the central position of the bottom surface of the stirring and mixing tank 3 is communicated with a discharge port 17, the surface of the discharge port 17 is provided with a switch valve, the top surface of the stirring and mixing tank 3 is communicated with a butt joint hole 11, so as to be convenient for feeding, the bottom surface of the stirring and mixing tank 3 is fixedly connected with a support rod 15, the bottom surface of the support rod 15 is provided with a moving wheel 16, so as to be convenient for pushing, the crushed dragon fruit peel is thrown into the stirring and mixing tank 3 through the mixing and conveying tank 2, the stirring motor 10 drives the stirring rod 13 to rotate, the stirring paddle 13 drives the stirring paddle 12 to rotate, the crushed dragon fruit peel and the extracting solution are mixed, so as to be fully stirred and mixed, the reaction efficiency is improved, after freezing for 40 minutes, pushing the stirring and mixing tank 3 into the constant-temperature heating bin 6, and unfreezing for 40 minutes at 20-40 ℃, so that the wall breaking can be performed on the pulp, the pigment in the pitaya peel cells flows out, and the later-stage separation and extraction are facilitated, thereby improving the extraction efficiency.
In one embodiment, the inside of the mixing and transferring tank 2 is erected with a second transferring paddle 20 through a support rod 23, the second transferring paddle 20 is rotatably connected with the support rod 23, the support rod 23 is cross-shaped to avoid excessive blocking of the pulp from falling, a first helical gear 19 is fixedly connected to the top surface of the second transferring paddle 20, a driving motor 24 is fixedly installed on one side surface of the mixing and transferring tank 2, the output end of the driving motor 24 is connected with a rotating rod 22, a second helical gear 25 is fixedly installed at one end of the rotating rod 22, the second helical gear 25 is engaged with the first helical gear 19, a feeding port 18 is connected to the other side surface of the mixing and transferring tank 2 in a penetrating manner, a switch valve is arranged on the surface of the feeding port 18, the crushed red dragon fruit peel directly falls into the mixing and transferring tank 2, the worker can put the bio-enzyme into the mixing and transferring tank 2 from the feeding port 18 to accumulate a certain amount, and the, start driving motor 24, driving motor 24 drives dwang 22 and rotates, dwang 22 drives first helical gear 19 and rotates, first helical gear 19 drives second helical gear 25 and rotates, second helical gear 25 drives second conveying oar 20 and rotates, the dragon fruit peel conveying that will store in the preliminary catalysis in the mixed transport jar 2 goes out mixed transport jar 2, the dragon fruit peel that decomposes through preliminary catalysis is more dispersed, later stage broken wall is easier, thereby pigment separation efficiency has been improved, and simultaneously, second conveying oar 20 rotates and prevents that the dragon fruit from piling up the jam, the ejection of compact is more smooth and easy.
In one embodiment, the stirring and mixing tank 3 is provided with a centrifugal separator 7, the centrifugal separator 7 is provided with a distillation machine 8, the distillation machine 8 is provided with a drying machine 9, the fruit pulp after wall breaking is put into the centrifugal separator 7 for separation, the fruit residues are separated, the extracting solution after the fruit residues are removed enters the distillation machine 8 for distillation to obtain concentrated extracting solution, and then the concentrated extracting solution enters the drying machine 9 for drying to obtain the powdery pigment.
In one embodiment, the bottom surface of the stirring rod 13 is welded with a first conveying paddle 14, the bottom surface of the first conveying paddle 14 extends into the discharge hole 17, and the first conveying paddle 14 is driven by the stirring motor 10 to rotate, so that the pulp is conveyed, and blockage during discharging is avoided.
In one embodiment, the bottom surface of the second conveying paddle 20 extends into the discharge pipe 21, the surface of the rotating rod 22 is sleeved with a bearing, the bearing is fixedly connected with the supporting rod 23, and the bearing plays a role in stabilizing the rotating rod 22 and avoids shaking.
In one embodiment, the inside height of freezing storehouse 5 and constant temperature heating storehouse 6 is greater than the gross height of agitator mixing tank 3 and branch 15, guarantees that agitator mixing tank 3 can directly push into freezing storehouse 5 and constant temperature heating storehouse 6 in, conveniently shifts, and 3 surface imbeds of agitator mixing tank have observation window 4, the inside condition of being convenient for observe.
The working principle is as follows:
the crushed red dragon fruit peel directly falls into the mixing and conveying tank 2, the worker can put the biological enzyme into the mixing and conveying tank 2 from the injection port 18, a certain amount is accumulated, and after the biological enzyme preliminarily decomposes the fiber in the dragon fruit peel, the driving motor 24 is started, the driving motor 24 drives the rotating rod 22 to rotate, the rotating rod 22 drives the first helical gear 19 to rotate, the first helical gear 19 drives the second helical gear 25 to rotate, the second helical gear 25 drives the second conveying paddle 20 to rotate, the preliminarily catalyzed dragon fruit peel stored in the mixing and conveying tank 2 is conveyed out of the mixing and conveying tank 2, the preliminarily catalyzed and decomposed dragon fruit peel is more dispersed, the later stage wall breaking is easier, thereby the pigment separation efficiency is improved, meanwhile, the second conveying paddle 20 rotates to prevent the dragon fruit from being piled up and blocked, the discharging is smoother, the crushed dragon fruit peel is put into the stirring and mixing tank 3 through the mixing and conveying tank 2, the stirring motor 10 drives the stirring rod 13 to rotate, the stirring rod 13 drives the stirring paddle 12 to rotate, the crushed dragon fruit peel and the extracting solution are mixed and fully stirred and mixed, the reaction efficiency is improved, meanwhile, the mixed fruit pulp after stirring and mixing can be directly pushed into a freezing bin 5 to be frozen at the temperature of minus 20 ℃ to 40 ℃, after the fruit pulp is frozen for 40 minutes, the stirring and mixing tank 3 is pushed into a constant-temperature heating bin 6 to be thawed for 40 minutes at the temperature of 20 ℃ to 40 ℃, the wall of the pulp can be broken to make the pigment in the pitaya peel cell flow out, so as to be convenient for later-stage separation and extraction, and putting the broken pulp into a centrifugal separator 7 for separation, separating out pomace, distilling the extracting solution without pomace in a distilling machine 8 to obtain concentrated extracting solution, and drying the concentrated extracting solution in a drying machine 9 to obtain the powdery pigment.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Dragon fruit pigment extraction element, its characterized in that, including rubbing crusher (1) and stirring blending tank (3), mixing transfer jar (2) is installed to rubbing crusher (1) below, and uses to have stirring blending tank (3) below mixing transfer jar (2), and stirring blending tank (3) cooperation use has freezing storehouse (5), stirring blending tank (3) still cooperation use has constant temperature heating storehouse (6), and stirring blending tank (3) top surface central point puts fixedly connected with agitator motor (10), and is provided with puddler (13) inside stirring blending tank (3), puddler (13) run through stirring blending tank (3) top surface and is connected with agitator motor (10) output, and puddler (13) outer fixed surface is connected with stirring rake (12), stirring blending tank (3) bottom surface central point puts through connection has discharge gate (17), and the top surface of the stirring and mixing tank (3) is connected with a butt joint hole (11) in a through way, the bottom surface of the stirring and mixing tank (3) is fixedly connected with a supporting rod (15), and the bottom surface of the supporting rod (15) is provided with a moving wheel (16).
2. The dragon fruit pigment extraction device according to claim 1, wherein a second transmission paddle (20) is erected inside the mixing transmission tank (2) through a support rod (23), the second transmission paddle (20) is rotatably connected with the support rod (23), the support rod (23) is in a cross shape, a first bevel gear (19) is fixedly connected to the top surface of the second transmission paddle (20), a driving motor (24) is fixedly installed on the surface of one side of the mixing transmission tank (2), the output end of the driving motor (24) is connected with a rotating rod (22), a second bevel gear (25) is fixedly installed at one end of the rotating rod (22), the second bevel gear (25) is meshed with the first bevel gear (19), and a filling opening (18) is connected to the surface of the other side of the mixing transmission tank (2) in a penetrating manner.
3. The pitaya pigment extraction device according to claim 1, wherein a centrifugal separator (7) is used in cooperation with the agitation mixing tank (3), a distiller (8) is used in cooperation with the centrifugal separator (7), and a dryer (9) is used in cooperation with the distiller (8).
4. The dragon fruit pigment extraction device as claimed in claim 1, wherein a first conveying paddle (14) is welded to the bottom surface of the stirring rod (13), and the bottom surface of the first conveying paddle (14) extends into the discharge hole (17).
5. The dragon fruit pigment extraction device according to claim 2, wherein the bottom surface of the second conveying paddle (20) extends into the discharge pipe (21), the surface of the rotating rod (22) is sleeved with a bearing, and the bearing is fixedly connected with the support rod (23).
6. The pitaya pigment extraction device according to the claim 1, wherein the internal height of the freezing bin (5) and the constant temperature heating bin (6) is larger than the total height of the stirring and mixing tank (3) and the support rod (15), and the observation window (4) is embedded in the outer surface of the stirring and mixing tank (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020220640.4U CN211664987U (en) | 2020-02-27 | 2020-02-27 | Pitaya pigment extraction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020220640.4U CN211664987U (en) | 2020-02-27 | 2020-02-27 | Pitaya pigment extraction device |
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| Publication Number | Publication Date |
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| CN211664987U true CN211664987U (en) | 2020-10-13 |
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| CN202020220640.4U Expired - Fee Related CN211664987U (en) | 2020-02-27 | 2020-02-27 | Pitaya pigment extraction device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114213869A (en) * | 2021-11-09 | 2022-03-22 | 江苏德美科化工有限公司 | Multi-active-group monoazo yellow reactive dye and preparation method thereof |
-
2020
- 2020-02-27 CN CN202020220640.4U patent/CN211664987U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114213869A (en) * | 2021-11-09 | 2022-03-22 | 江苏德美科化工有限公司 | Multi-active-group monoazo yellow reactive dye and preparation method thereof |
| CN114213869B (en) * | 2021-11-09 | 2023-12-26 | 江苏德美科化工有限公司 | Multi-active-group monoazo yellow reactive dye and preparation method thereof |
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Granted publication date: 20201013 |