CN211645569U - 3D stereoscopic jacquard warp-knitted fabric and warp knitting machine thereof - Google Patents
3D stereoscopic jacquard warp-knitted fabric and warp knitting machine thereof Download PDFInfo
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- CN211645569U CN211645569U CN201922342271.6U CN201922342271U CN211645569U CN 211645569 U CN211645569 U CN 211645569U CN 201922342271 U CN201922342271 U CN 201922342271U CN 211645569 U CN211645569 U CN 211645569U
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Abstract
The utility model relates to a merchant card warp knitting fabric technical field especially relates to a three-dimensional merchant card warp knitting fabric of 3D and tricot machine thereof, can be on the tricot machine, directly weave out the warp knitting fabric that has three-dimensional flower type effect, merchant card flower type main part exists between top layer and bottom, and play the effect of connecting top layer and bottom, it is penetrating to make the warp knitting fabric whole have the color, the three-dimensional effect of flower type, need not hot pressing or plate and mould the technology, it shortens process flow to show, and can satisfy the demand of market trend, very good market prospect has.
Description
Technical Field
The utility model relates to a merchant card warp knitting fabric technical field especially relates to a three-dimensional merchant card warp knitting fabric of 3D and tricot machine thereof.
Background
Warp knitting has become more and more widely used in the weaving of various products, such as in sports shoes, car seats and bags, etc. Along with the market demands and the improvement of living standards, the requirements of people on living goods are higher and higher, and the fabric is not only light, breathable, comfortable, healthy and environment-friendly; meanwhile, the textile fabric is also required to be fashionable and beautiful.
In order to make the product more beautiful and fashionable, patterns need to be manufactured on the surface of the product, the three-dimensional pattern effect of the existing warp knitting fabric is generally finished by adopting a hot pressing or plastic plating process, the process is complex, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: in order to solve the technical problems of complex manufacturing process and high cost of the three-dimensional pattern of the prior warp-knitted fabric, the utility model provides a 3D three-dimensional jacquard warp-knitted fabric.
The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a three-dimensional merchant of 3D blocks warp knitting fabric, includes top layer, bottom and is used for connecting the intermediate level of top layer and bottom, the intermediate level adopts the merchant of at least a merchant card sley front and back crochet's merchant card technology to form interval yarn merchant card flower type between top layer and bottom, can form three-dimensional flower type after interval yarn merchant card flower type and top layer and bottom are connected, the merchant of front and back crochet's merchant card sley still forms corresponding face merchant card flower type respectively at top layer and bottom, interval yarn merchant card flower type and face merchant card flower type can form three-dimensional and anomalous flower type effect. The utility model discloses can be on the tricot machine, directly weave out the warp knitting fabric that has three-dimensional flower type effect, the merchant blocks the comb and divide into preceding merchant and blocks the comb and back merchant and blocks the comb, preceding merchant blocks and back merchant block all can be preceding back crochet (set for the top layer to be preceding, the bottom is at the back), then on the top layer, form three-dimensional flower type effect between bottom and top layer and bottom, it not only can play and connect top layer and bottom to exist the merchant blocks the flower type between top layer and the bottom, and can strengthen three-dimensional flower type effect, it is penetrating to form the whole color of knitting fabric, the three-dimensional effect of flower type, need not hot pressing or plate the technology of moulding, show and shorten process flow, and can satisfy the demand of market trend, very good market prospect has.
According to customer and market demands, the jacquard guide bars for front and back yarn hooking can form jacquard patterns on the surface layer or the bottom layer independently. The front jacquard guide bar can be independently jacquard on the surface layer (has certain three-dimensional pattern effect), and the back jacquard guide bar can be independently jacquard on the bottom layer (has certain three-dimensional pattern effect), but the part of independent jacquard is partially hollowed out between the surface layer and the bottom layer, and is connected with the bottom layer, so that other materials can be filled in the hollowed-out part between the surface layer and the bottom layer, and the pattern effect of the fabric is enriched.
The jacquard guide bar is divided into a front jacquard guide bar and a rear jacquard guide bar, the front jacquard guide bar can hook yarns back and forth to form a three-dimensional pattern effect after the front jacquard guide bar is used for jacquard on the surface layer or the bottom layer, and the rear jacquard guide bar can hook yarns back and forth after the front jacquard guide bar is used for jacquard on the surface layer or the bottom layer to form a three-dimensional pattern effect.
Further, preferably, the surface layer is a plain cloth, a jacquard cloth, a mesh cloth, or a combination thereof.
Further, preferably, the bottom layer is a plain cloth, a jacquard cloth, or a mesh cloth or a combination thereof.
Furthermore, in order to improve the stereoscopic effect of the jacquard pattern of the intermediate spacer yarns, the surface layer yarns and the bottom layer yarns are made of monofilaments or composite yarns with the thickness of more than 20D, and the intermediate layer yarns are made of monofilaments or composite yarns with the thickness of more than 20D. The composite yarns comprise elastic yarns, and the elastic yarns can play a plush effect and are more beneficial to the three-dimensional effect of the fabric.
Furthermore, in order to enable the three-dimensional effect and the penetrating effect of the interlayer yarn jacquard pattern in the middle to be better, the distance between the surface layer and the bottom layer is 1-30 mm.
A3D stereoscopic jacquard warp knitting machine comprises a frame and a looping mechanism arranged on the frame, wherein the looping mechanism comprises a cradle, at least one jacquard guide bar for knitting a middle layer is arranged in the middle of the cradle side by side, jacquard needles are arranged on the jacquard guide bar, jacquard spacing yarns are connected onto the jacquard needles, a driving device for driving the cradle to swing is arranged on the frame, at least one first ground guide bar and at least one second ground guide bar are respectively arranged on two sides of the jacquard guide bar, a first guide needle is arranged on the first ground guide bar, a second guide needle is arranged on the second ground guide bar, the 3D stereoscopic jacquard warp knitting machine further comprises a first yarn cylinder and a second yarn cylinder, yarns on the first yarn cylinder are connected with the first guide needle through a first yarn device, the first guide needle is used for knitting a surface layer, and yarns on the second yarn cylinder are connected with the second guide needle through a second yarn device, the second guide needle is used for knitting the bottom layer. The utility model discloses a three-dimensional merchant of 3D ka warp knitting fabric warp knitting machine weaves the intermediate level of the three-dimensional merchant of 3D ka warp knitting fabric through merchant card sley for the warp knitting machine can weave the three-layer solid fabric that has middle merchant card flower type, cuts open the three-dimensional merchant of 3D ka warp knitting fabric in the centre of edgewise, can obtain two surfaces and have the fabric of solid flower type, need not hot pressing or plate and mould the technology and form solid flower type. The jacquard bar can be knitted on the front needle bed and/or the back needle bed.
Further, as a preferred option, the jacquard guide bar comprises a first jacquard guide bar and a second jacquard guide bar, jacquard needles are arranged on the first jacquard guide bar and the second jacquard guide bar, jacquard spacing yarns are connected on the jacquard needles, and the first jacquard guide bar and the second jacquard guide bar are arranged at the middle position of the cradle side by side. Or one or more jacquard guide bars.
The first jacquard guide bar is provided with a plurality of first jacquard needles, each first jacquard needle corresponds to an independent jacquard interval yarn feeding mechanism, the second jacquard guide bar is provided with a plurality of second jacquard needles, and each second jacquard needle corresponds to an independent jacquard interval yarn feeding mechanism. If a plurality of first merchant card needles in the first merchant card sley send the yarn by yarn section of thick bamboo A, a plurality of second merchant card needles in the second merchant card sley send the yarn by yarn section of thick bamboo A or yarn section of thick bamboo B, can only weave out the decorative pattern like this and be the bar or the even regular pattern of horizontal direction yarn feeding, if need weave out irregular patterns such as plum blossom or hotel name, horizontal direction yarn feeding volume is inhomogeneous promptly, then can't realize, the utility model discloses a with every first merchant card needle and every second merchant card needle, connect independent merchant card interval yarn feeding mechanism respectively, can satisfy the different yarn feeding volume of every merchant card needle to form irregular pattern.
Further, specifically, as a preferred, the 3D stereoscopic jacquard warp knitting machine further comprises a creel, wherein a plurality of bobbins are arranged in a longitudinal and transverse manner, each bobbin is sleeved with a jacquard bobbin, jacquard spacing yarns are wound on the jacquard bobbin, and the independent jacquard spacing yarn feeding mechanism is a jacquard bobbin on each bobbin, on which the jacquard spacing yarns are wound.
The beneficial effects of the utility model are that, the utility model discloses a three-dimensional merchant of 3D ka warp knitting fabric can be on the tricot machine, directly weave out the warp knitting fabric that has three-dimensional flower type effect, merchant ka hua type main part exists and is the interval yarn between top layer and the bottom, and play the effect of connecting top layer and bottom, it is penetrating to make warp knitting fabric whole have the color, the flower type is three-dimensional, the diversified effect of flower type, need not hot pressing or plate and mould the technology, it shortens process flow to show, and can satisfy the demand of market trend, very good market prospect has.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is the structure schematic diagram of the 3D stereoscopic jacquard warp-knitted fabric of the present invention.
Fig. 2 is a sectional view a-a of fig. 1.
Fig. 3 is a schematic structural diagram of the 3D warp knitting machine for jacquard warp knitting fabric of the present invention.
Fig. 4 is a partial schematic view of the 3D warp knitting machine of the present invention.
In the figure: 1. surface layer, 2, intermediate level, 3, bottom, 4, spacer yarn merchant pattern, 5, face merchant pattern, 6, single face merchant card jacquard, 7, frame, 8, cradle, 91, first merchant card sley, 92, second merchant card sley, 10, first ground sley, 11, second ground sley, 12, first guide needle, 13, merchant card needle, 131, first merchant card needle, 132, second merchant card needle, 14, second guide needle, 15, first yarn section, 16, second yarn section, 17, creel.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
As shown in fig. 1 and 2, is the utility model discloses the best embodiment, a three-dimensional merchant of 3D blocks warp knitting fabric, including top layer 1, bottom 3 and the intermediate level 2 that is used for connecting top layer 1 and bottom 3, the merchant card technology that intermediate level 2 adopted at least a merchant card sley front and back to hook the yarn forms interval yarn merchant pattern 4 between top layer 1 and bottom 3, can form three-dimensional flower type after interval yarn merchant pattern 4 and top layer 1 and bottom 3 are connected, the merchant card sley of front and back hook yarn still forms corresponding face merchant pattern 5 respectively at top layer 1 and bottom 3, interval yarn merchant pattern 4 and face merchant pattern 5 can form three-dimensional flower type. Namely, the middle layer 2 between the surface layer 1 and the bottom layer 3 is partially empty and partially provided with a jacquard pattern 4 of spacer yarns. The jacquard bar is also capable of forming a single-sided jacquard pattern 6 on the surface layer 1 or the bottom layer 3 alone. The surface layer 1 is plain cloth, jacquard cloth or mesh cloth or a combination thereof. The bottom layer 3 is plain cloth, jacquard cloth or mesh cloth or a combination thereof. The surface layer 1 and the bottom layer 3 are made of monofilaments (generally, monofilaments can also be used as composite yarns) with a thickness of 20D or more, and the middle layer 2 is made of composite yarns (generally, composite yarns can also be used as monofilaments) with a thickness of 20D or more. The distance between the surface layer 1 and the bottom layer 3 is 1-30 mm.
As shown in fig. 3 and 4, a 3D stereoscopic jacquard warp knitting machine for knitting said 3D stereoscopic jacquard warp knitting fabric comprises a frame 7 and a looping mechanism arranged on the frame 7, the looping mechanism comprises a cradle 8, at least one jacquard bar for knitting the middle layer 2 is arranged side by side at the middle position of the cradle 8, said jacquard bars comprise a first jacquard bar 91 and a second jacquard bar 92 (the first jacquard bar 91 can be a front jacquard bar, the second jacquard bar 92 can be a rear jacquard bar), jacquard needles 13 are arranged on the first jacquard bar 91 and the second jacquard bar 92, jacquard spacing yarns are connected on the jacquard needles 13, a driving device for driving the swing of the cradle 8 is arranged on the frame 7, at least one first ground bar 10 and at least one second jacquard bar 11 are respectively arranged on both sides of the first jacquard bar 91 and the second jacquard bar 92, the first ground guide bar 10 is provided with a first guide needle 12, the second ground guide bar 11 is provided with a second guide needle 14, the yarn guide device further comprises a first yarn drum 15 and a second yarn drum 16, yarns on the first yarn drum 15 are connected with the first guide needle 12 through a first wire device, the first guide needle 12 is used for weaving the surface layer 1, yarns on the second yarn drum 16 are connected with the second guide needle 14 through a second wire device, and the second guide needle 14 is used for weaving the bottom layer 3.
The first jacquard guide bar 91 is provided with a plurality of first jacquard needles 131, each first jacquard needle 131 corresponds to an independent jacquard spacing yarn feeding mechanism, the second jacquard guide bar 92 is provided with a plurality of second jacquard needles 132, and each second jacquard needle 132 corresponds to an independent jacquard spacing yarn feeding mechanism. The 3D stereoscopic jacquard warp-knitted fabric warp-knitting machine further comprises a creel 17, a plurality of bobbins are longitudinally and transversely arranged on the creel 17, each bobbin is sleeved with a jacquard bobbin, jacquard interval yarns are wound on the jacquard bobbins, and an independent jacquard interval yarn feeding mechanism is the jacquard bobbin on each bobbin, and the jacquard interval yarns are wound on the jacquard bobbin.
The utility model discloses can be on the three-dimensional merchant card warp knitting machine of 3D, directly weave out the warp knitting who has three-dimensional flower type effect, weave the intermediate level 2 of 3D three-dimensional merchant card warp knitting through first merchant card sley and second merchant card sley, the main part of interval yarn merchant card pattern 4 exists between top layer 1 and bottom 3, distance between top layer 1 and the bottom 3, can set for as required in advance when weaving on the equipment, interval yarn merchant card pattern 4 still plays the effect of connecting top layer 1 and bottom 3, top layer 1 and bottom 3 can adopt ordinary sley bar or merchant card sley to weave, intermediate level 2 adopts merchant card sley around on top layer 1 and bottom 3, merchant card sley can also be alone on top layer 1 or bottom 3 hook yarn, form merchant card jacquard weave at top layer 1 or bottom 3.
The 3D stereoscopic jacquard warp-knitted fabric is horizontally laid, and is horizontally split from the middle of the side surface of the 3D stereoscopic jacquard warp-knitted fabric, so that two pieces of fabric with stereoscopic patterns on the surfaces can be obtained, namely, the pattern part is convex outwards, and the stereoscopic patterns are formed without hot pressing or plastic plating processes. For example, a carpet of a hotel needs to display a pattern of the hotel, the existing method is to weave the carpet with a smooth surface in a color mode, or to form a three-dimensional pattern of the hotel on the carpet through a hot pressing or plastic plating process, the utility model only needs to weave a 3D three-dimensional jacquard warp-knitted fabric with a space yarn jacquard pattern 4 of the hotel on a warp-knitting machine, and then to cut the middle of the 3D three-dimensional jacquard warp-knitted fabric, so as to form the three-dimensional pattern fabric with a convex surface. The pattern of "a hotel" is merely exemplary, but not limiting.
If a plurality of first merchant card needles in the first merchant card sley send the yarn by yarn section of thick bamboo A, a plurality of second merchant card needles in the second merchant card sley send the yarn by yarn section of thick bamboo A or yarn section of thick bamboo B, can only weave out the decorative pattern like this and be the bar or the even regular pattern of transverse direction yarn feeding, if need weave out irregular patterns such as plum blossom or hotel name, transverse direction yarn feeding volume is inhomogeneous (could weave out irregular pattern), then can't realize, the utility model discloses a with every first merchant card needle and every second merchant card needle, connect independent merchant card interval yarn feeding mechanism respectively, an merchant card needle corresponds an independent merchant card yarn section of thick bamboo promptly, can realize that the last yarn feeding volume of every merchant card needle selects as required to form irregular pattern.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A three-dimensional merchant card warp knitting fabric of 3D which characterized in that: comprises a surface layer (1), a bottom layer (3) and a middle layer (2) used for connecting the surface layer (1) and the bottom layer (3), wherein the middle layer (2) adopts a jacquard process of hooking yarns at the front and the back of at least one jacquard guide bar to form a separation yarn jacquard pattern (4) between the surface layer (1) and the bottom layer (3), and the separation yarn jacquard pattern (4) can form a three-dimensional pattern after being connected with the surface layer (1) and the bottom layer (3),
the jacquard guide bars for front and back yarn hooking can respectively form corresponding jacquard patterns (5) on the surface layer (1) and the bottom layer (3), and the partition yarn jacquard patterns (4) and the jacquard patterns (5) can form three-dimensional patterns.
2. The 3D dimensional jacquard warp knitted fabric according to claim 1, wherein: the jacquard guide bars for front and back yarn hooking can also form single-side jacquard patterns (6) on the surface layer (1) or the bottom layer (3) independently.
3. The 3D dimensional jacquard warp knitted fabric according to claim 1, wherein: the surface layer (1) is plain cloth, jacquard cloth or mesh cloth or a combination thereof.
4. The 3D dimensional jacquard warp knitted fabric according to claim 1, wherein: the bottom layer (3) is plain cloth, jacquard cloth or mesh cloth or a combination thereof.
5. The 3D dimensional jacquard warp knitted fabric according to claim 1, wherein: the surface layer (1) and the bottom layer (3) adopt monofilaments or composite yarns with the thickness of more than 20D, and the middle layer (2) adopts monofilaments or composite yarns with the thickness of more than 20D.
6. The 3D dimensional jacquard warp knitted fabric according to claim 1, wherein: the distance between the surface layer (1) and the bottom layer (3) is 1-30 mm.
7. A 3D stereoscopic jacquard warp knitting machine for knitting the 3D stereoscopic jacquard warp knitting fabric according to any of claims 1 to 6, characterized in that: including frame (7) and the looping mechanism who sets up in frame (7), looping mechanism includes cradle (8), cradle (8) intermediate position is equipped with at least a merchant card sley bar side by side that is used for weaving intermediate level (2), the merchant is equipped with the merchant card needle on the merchant card sley bar, is connected with merchant card spacer yarn on the merchant card needle, be equipped with on frame (7) and be used for driving the drive arrangement of cradle (8) wobbling, merchant card sley bar's both sides are equipped with at least one first ground sley bar (10) and at least one second ground sley bar (11) respectively, be equipped with first guide needle (12) on first ground sley bar (10), be equipped with second guide needle (14) on second ground sley bar (11), still include first yarn section of thick bamboo (15) and second yarn section of thick bamboo (16), yarn on first yarn section of thick bamboo (15) is connected with first guide needle (12) through first wire device, the first yarn guide needle (12) is used for knitting the surface layer (1), yarns on the second yarn drum (16) are connected with the second yarn guide needle (14) through a second wire guiding device, and the second yarn guide needle (14) is used for knitting the bottom layer (3).
8. The 3D stereoscopic jacquard warp knitting machine of claim 7, characterized in that: the jacquard guide bar comprises a first jacquard guide bar (91) and a second jacquard guide bar (92), jacquard needles (13) are arranged on the first jacquard guide bar (91) and the second jacquard guide bar (92), jacquard partition yarns are connected to the jacquard needles (13), and the first jacquard guide bar (91) and the second jacquard guide bar (92) are arranged at the middle position of the cradle (8) side by side.
9. The 3D stereoscopic jacquard warp knit fabric warp knitting machine of claim 8, characterized in that: the first jacquard guide bar (91) is provided with a plurality of first jacquard needles (131), each first jacquard needle (131) corresponds to an independent jacquard interval yarn feeding mechanism, the second jacquard guide bar (92) is provided with a plurality of second jacquard needles (132), and each second jacquard needle (132) corresponds to an independent jacquard interval yarn feeding mechanism.
10. The 3D stereoscopic jacquard warp knit fabric warp knitting machine of claim 9, characterized in that: still include creel (17), creel (17) are gone up and are moved about freely and quickly to arrange and be provided with a plurality of bobbins, all are equipped with the merchant card yarn section of thick bamboo on every bobbin, and the merchant card yarn section of thick bamboo is last to be coiled there is merchant card interval yarn, independent merchant card interval yarn feeding mechanism is the merchant card yarn section of thick bamboo that has merchant card interval yarn for coiling on every bobbin.
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| CN201922342271.6U CN211645569U (en) | 2019-12-23 | 2019-12-23 | 3D stereoscopic jacquard warp-knitted fabric and warp knitting machine thereof |
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| CN201922342271.6U CN211645569U (en) | 2019-12-23 | 2019-12-23 | 3D stereoscopic jacquard warp-knitted fabric and warp knitting machine thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575435A (en) * | 2020-12-04 | 2021-03-30 | 福建华峰新材料有限公司 | Weft-knitted filling yarn fabric capable of preventing yarn leakage and preparation process and application thereof |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575435A (en) * | 2020-12-04 | 2021-03-30 | 福建华峰新材料有限公司 | Weft-knitted filling yarn fabric capable of preventing yarn leakage and preparation process and application thereof |
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Effective date of registration: 20210209 Address after: 213000 Donghua village, HUTANG Town, Wujin District, Changzhou City, Jiangsu Province Patentee after: CHANGZHOU ZHONGMAIYUAN TEXTILE MACHINERY Co.,Ltd. Address before: 213000 Changzhou Daoqi New Material Technology Co., Ltd., Donghua village, HUTANG Town, Wujin District, Changzhou City, Jiangsu Province Patentee before: CHANGZHOU DAOQI NEW MATERIAL TECHNOLOGY Co.,Ltd. Patentee before: CHANGZHOU ZHONGMAIYUAN TEXTILE MACHINERY Co.,Ltd. |