CN211643829U - Loading device and fuel cell stack assembly system with same - Google Patents
Loading device and fuel cell stack assembly system with same Download PDFInfo
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- CN211643829U CN211643829U CN201922490482.4U CN201922490482U CN211643829U CN 211643829 U CN211643829 U CN 211643829U CN 201922490482 U CN201922490482 U CN 201922490482U CN 211643829 U CN211643829 U CN 211643829U
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Abstract
本申请实施例提供一种上料装置及具有其的燃料电池电堆组装系统。该上料装置包括:治具输送部,治具输送部上设置有承载治具并带动治具移动的第一输送机构和驱动治具脱离第一输送机构并运动到加工位置的第二输送机构,加工位置至少包括上料位置;第一供料部,第一供料部包括第一送料机构和供料定位组件,第一送料机构承载第一物料并驱动第一物料运动到供料定位组件上,供料定位组件将第一物料定位在第一夹取位置;第一夹取部,第一夹取部用于将第一夹取位置上的第一物料夹取放置到上料位置上的治具上。该上料装置可以实现自动上料和装堆。
Embodiments of the present application provide a feeding device and a fuel cell stack assembly system having the same. The feeding device includes: a jig conveying part, the jig conveying part is provided with a first conveying mechanism that carries the jig and drives the jig to move, and a second conveying mechanism that drives the jig to separate from the first conveying mechanism and move to the processing position , the processing position at least includes the feeding position; the first feeding part, the first feeding part includes a first feeding mechanism and a feeding positioning assembly, and the first feeding mechanism carries the first material and drives the first material to move to the feeding positioning assembly. On, the feeding positioning component positions the first material at the first clamping position; the first clamping part, the first clamping part is used to clamp the first material at the first clamping position and place it on the feeding position on the jig. The feeding device can realize automatic feeding and stacking.
Description
技术领域technical field
本申请实施例涉及工业机械技术领域,尤其涉及一种上料装置及具有其的燃料电池电堆组装系统。The embodiments of the present application relate to the technical field of industrial machinery, and in particular, to a feeding device and a fuel cell stack assembly system having the same.
背景技术Background technique
现有的燃料电池电堆组装生产过程由于工件种类多、工艺复杂等原因,导致无法进行自动化生产,只能采用人工手动安装的方式。例如,一种现有的生产过程为:采用人工或者传输带在各个工序之间输送治具,治具到达某个工序的工位时,由人工从传输带上取下治具,并从物料框中将工件取出,安装到治具上,之后对安装的工件进行相应的检查,确保工件安装符合质量要求后,将安装有工件的治具放回传输带,使其运动到下一工序,在下一工序继续进行安装,直至安装完成。The existing fuel cell stack assembly and production process cannot be automated because of the variety of workpieces and complex processes, and can only be manually installed. For example, an existing production process is as follows: using manual labor or a conveyor belt to transport the jig between the various processes, when the jig reaches the station of a certain process, the jig is manually removed from the conveyor belt, and the material is removed from the material. Take the workpiece out of the frame and install it on the jig, and then check the installed workpiece accordingly to ensure that the workpiece installation meets the quality requirements, put the jig with the workpiece installed back on the conveyor belt, and make it move to the next process. Continue the installation at the next step until the installation is complete.
上述的安装方式存在的问题在于,人工安装生产效率低、劳动强度大,容易因为工作人员的疲劳导致安装失误,造成良品率低、需要重复返工等。The above-mentioned installation method has the problem that the manual installation has low production efficiency and high labor intensity, and it is easy to cause installation errors due to the fatigue of the staff, resulting in a low yield rate and the need for repeated rework.
实用新型内容Utility model content
有鉴于此,本申请实施例提供一种上料装置及具有其的燃料电池电堆组装系统,以解决现有技术中生产效率低的问题。In view of this, embodiments of the present application provide a feeding device and a fuel cell stack assembly system having the same, so as to solve the problem of low production efficiency in the prior art.
本申请实施例提供一种上料装置,其包括:治具输送部,治具输送部上设置有承载治具并带动治具移动的第一输送机构和驱动治具脱离第一输送机构并运动到加工位置的第二输送机构,加工位置至少包括上料位置;第一供料部,第一供料部包括第一送料机构和供料定位组件,第一送料机构承载第一物料并驱动第一物料运动到供料定位组件上,供料定位组件将第一物料定位在第一夹取位置;第一夹取部,第一夹取部用于将第一夹取位置上的第一物料夹取放置到上料位置上的治具上。An embodiment of the present application provides a feeding device, which includes: a jig conveying part, on which a first conveying mechanism that carries a jig and drives the jig to move, and a first conveying mechanism that drives the jig to separate from the first conveying mechanism and move The second conveying mechanism to the processing position, the processing position at least includes the feeding position; the first feeding part, the first feeding part includes a first feeding mechanism and a feeding positioning assembly, and the first feeding mechanism carries the first material and drives the first material. A material moves to the feeding positioning assembly, and the feeding positioning assembly positions the first material at the first clamping position; the first clamping part, the first clamping part is used to place the first material at the first clamping position The clamp is placed on the jig at the feeding position.
可选地,第一送料机构包括:第一送料带,第一送料带承载第一物料,并驱动第一物料沿水平方向运动到备料位置;位置调整组件,位置调整组件对应于备料位置设置,并将处于备料位置的第一物料推动到供料定位组件上。Optionally, the first feeding mechanism includes: a first feeding belt, which carries the first material and drives the first material to move to the material preparation position in a horizontal direction; a position adjustment component, which is set corresponding to the material preparation position, And push the first material in the material preparation position to the material supply positioning component.
可选地,位置调整组件包括:竖直调整件,竖直调整件设置在第一物料下方,并驱动处于备料位置的第一物料向上运动至与供料定位组件的承载面高度匹配的第一调整位置;水平调整件,水平调整件驱动处于第一调整位置的第一物料水平运动到供料定位组件的承载面上。Optionally, the position adjustment component includes: a vertical adjustment piece, the vertical adjustment piece is arranged below the first material, and drives the first material in the material preparation position to move upward to a first material that matches the height of the bearing surface of the material supply positioning component. Adjusting the position; a leveling piece, the leveling piece drives the first material in the first adjustment position to move horizontally to the bearing surface of the feeding positioning assembly.
可选地,上料装置还包括:第二供料部,第二供料部具有第二夹取位置和将多种类型的第二物料依次输送到第二夹取位置的第二送料机构;第一夹取部还用于将第二夹取位置的第二物料夹取到治具上。Optionally, the feeding device further includes: a second feeding part, the second feeding part has a second gripping position and a second feeding mechanism for sequentially conveying multiple types of second materials to the second gripping position; The first gripping portion is also used for gripping the second material at the second gripping position on the jig.
可选地,第二送料机构包括:环形带底座;环形输送带,环形输送带可移动地设置在环形带底座上,且环形输送带的输送路径通过第二夹取位置;第二物料托盘,第二物料托盘为多个,且间隔地设置在环形输送带上,各第二物料托盘用于承载一种类型的第二物料。Optionally, the second feeding mechanism includes: an endless belt base; an endless conveyor belt, the endless conveyor belt is movably arranged on the endless belt base, and the conveying path of the endless conveyor belt passes through the second clamping position; the second material tray, There are multiple second material trays, which are arranged on the endless conveyor belt at intervals, and each second material tray is used to carry one type of second material.
可选地,第二送料机构还包括锁定结构,至少一个第二物料托盘对应设置有锁定结构,当所在的第二物料托盘位于第二夹取位置时,锁定结构锁定,以将所在的第二物料托盘维持在第二夹取位置。Optionally, the second feeding mechanism further includes a locking structure, and at least one second material tray is correspondingly provided with a locking structure. When the second material tray where it is located is located at the second clamping position, the locking structure is locked to lock the second material tray where it is located. The material tray remains in the second gripping position.
可选地,上料装置还包括:第三供料部,第三供料部包括第三夹取位置和第三送料机构,第三送料机构承载第三物料并将第三物料输送到第三夹取位置;第二夹取部,第二夹取部用于将第三夹取位置的第三物料夹取到治具上。Optionally, the feeding device further includes: a third feeding part, the third feeding part includes a third clamping position and a third feeding mechanism, and the third feeding mechanism carries the third material and transports the third material to the third feeding part. The clamping position; the second clamping part, the second clamping part is used for clamping the third material in the third clamping position to the jig.
可选地,第一输送机构包括:至少两个输送线,各输送线可沿第一直线运动,至少两个输送线相互平行设置,且相邻两个输送线的运动方向相反;连接组件,连接组件对应于相邻两个输送线的末端设置,连接组件包括运动托盘,运动托盘可沿第二直线往复运动,并将其中一个输送线上的治具传输到相邻的另一个输送线上,第二直线垂直于第一直线。Optionally, the first conveying mechanism includes: at least two conveying lines, each conveying line can move along a first straight line, the at least two conveying lines are arranged parallel to each other, and the moving directions of two adjacent conveying lines are opposite; the connecting assembly , the connecting component is set corresponding to the ends of two adjacent conveyor lines, the connecting component includes a moving tray, the moving tray can reciprocate along the second straight line, and transfer the fixture on one of the conveyor lines to the other adjacent conveyor line , the second straight line is perpendicular to the first straight line.
可选地,连接组件还包括装卸结构,装卸结构设置在运动托盘上,且装卸结构沿第一直线可移动,以将治具装入运动托盘或者从运动托盘输出。Optionally, the connecting assembly further includes a loading and unloading structure, the loading and unloading structure is arranged on the moving tray, and the loading and unloading structure is movable along the first straight line to load the fixture into or output from the moving tray.
根据本实用新型的另一方面,提供一种燃料电池电堆组装系统,其包括上述的上料装置。According to another aspect of the present invention, a fuel cell stack assembly system is provided, which includes the above-mentioned feeding device.
由以上技术方案可见,本申请实施例提供的上料装置,通过本实施例的上料装置,治具输送部的第一输送机构可以输送治具,第二输送机构(图中未示出)可以在需要时驱动治具与第一输送机构脱离,并运动到加工位置,从而使治具停留在加工位置,以方便第一夹取部将夹取的第一物料放置到治具的对应位置上。第一供料部用于自动输送第一物料,并使用供料定位组件将其准确定位到第一夹取位置,从而保证第一夹取部可以准确地夹取第一物料,进而保证其将第一物料放置在治具上的放置精度。这样就实现了通过上料装置自动在治具上放置第一物料的目的,提升了生产过程中的自动化程度,降低了劳动强度,提升了效率,减少了失误率。It can be seen from the above technical solutions that the feeding device provided by the embodiment of the present application, through the feeding device of this embodiment, the first conveying mechanism of the jig conveying part can convey the jig, and the second conveying mechanism (not shown in the figure) When necessary, the jig can be driven to disengage from the first conveying mechanism and move to the processing position, so that the jig stays in the processing position, so that the first clamping part can place the first material to be clamped to the corresponding position of the jig. superior. The first feeding part is used to automatically transport the first material, and use the feeding positioning component to accurately position it to the first gripping position, so as to ensure that the first gripping part can accurately grip the first material, thereby ensuring that it will The placement accuracy of the first material on the fixture. In this way, the purpose of automatically placing the first material on the fixture through the feeding device is realized, the automation degree in the production process is improved, the labor intensity is reduced, the efficiency is improved, and the error rate is reduced.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请实施例中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments described in the embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.
图1为本申请实施例的上料装置与治具输送部配合的局部立体结构示意图;FIG. 1 is a partial three-dimensional structural schematic diagram of the cooperation between a feeding device and a jig conveying part according to an embodiment of the application;
图2为本申请实施例的上料装置中的第一供料部和第一夹取部配合的立体结构示意图;2 is a schematic three-dimensional structural diagram of the cooperation of the first feeding part and the first clamping part in the feeding device according to the embodiment of the application;
图3为本申请实施例的上料装置的第二供料部的无盖板的立体结构示意图;3 is a schematic three-dimensional structural diagram of a second feeding part of a feeding device according to an embodiment of the application without a cover;
图4为本申请实施例的上料装置的第三供料部和第二夹取部配合的立体结构示意图;4 is a schematic three-dimensional structural diagram of the cooperation of the third feeding part and the second clamping part of the feeding device according to the embodiment of the application;
图5为本申请实施例的上料装置的省略部分输送线的治具输送部的立体结构示意图;5 is a schematic three-dimensional structural diagram of a jig conveying part of a feeding device according to an embodiment of the application that omits part of the conveying line;
图6为本申请实施例的上料装置的第一输送机构的其中一个连接组件处的局部放大图;6 is a partial enlarged view of one of the connecting components of the first conveying mechanism of the feeding device according to the embodiment of the application;
图7为本申请实施例的上料装置的第一输送机构的另一个连接组件处的局部放大图。FIG. 7 is a partial enlarged view of another connection component of the first conveying mechanism of the feeding device according to the embodiment of the application.
附图标记说明:Description of reference numbers:
10、第一输送机构;11、输送线;12、连接组件;121、运动托盘;122、装卸结构;123、导向滑轨;124、驱动件;20、第一送料机构;21、第一送料带;30、供料定位组件;40、第一夹取部;50、第二送料机构;51、环形带底座;52、环形输送带;53、第二物料托盘;60、第三送料机构;70、第二夹取部。10, the first conveying mechanism; 11, the conveying line; 12, the connecting assembly; 121, the moving tray; 122, the loading and unloading structure; 123, the guide rail; 124, the driving part; 20, the first feeding mechanism; belt; 30, feeding positioning assembly; 40, first clamping part; 50, second feeding mechanism; 51, endless belt base; 52, endless conveyor belt; 53, second material tray; 60, third feeding mechanism; 70. The second clamping part.
具体实施方式Detailed ways
为了使本领域的人员更好地理解本申请实施例中的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请实施例一部分实施例,而不是全部的实施例。基于本申请实施例中的实施例,本领域普通技术人员所获得的所有其他实施例,都应当属于本申请实施例保护的范围。In order to make those skilled in the art better understand the technical solutions in the embodiments of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. The embodiments described above are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the embodiments of the present application should fall within the protection scope of the embodiments of the present application.
下面结合本申请实施例附图进一步说明本申请实施例具体实现。The specific implementation of the embodiments of the present application is further described below with reference to the accompanying drawings of the embodiments of the present application.
如图1-7所示,根据本实用新型的实施例,上料装置包括治具输送部、第一供料部和第一夹取部40,治具输送部上设置有承载治具并带动治具移动的第一输送机构10和驱动治具脱离第一输送机构10并运动到加工位置的第二输送机构,加工位置至少包括上料位置;第一供料部包括第一送料机构20和供料定位组件30,第一送料机构20承载第一物料并驱动第一物料运动到供料定位组件30上,供料定位组件30将第一物料定位在第一夹取位置;第一夹取部40用于将第一夹取位置上的第一物料夹取放置到上料位置上的治具上。As shown in Figures 1-7, according to the embodiment of the present utility model, the feeding device includes a jig conveying part, a first feeding part and a
通过本实施例的上料装置,治具输送部的第一输送机构10可以输送治具,第二输送机构(图中未示出)可以在需要时驱动治具与第一输送机构10脱离,并运动到加工位置,从而使治具停留在加工位置,以方便第一夹取部40将夹取的第一物料放置到治具的对应位置上。第一供料部用于自动输送第一物料,并使用供料定位组件30将其准确定位到第一夹取位置,从而保证第一夹取部40可以准确地夹取第一物料,进而保证其将第一物料放置在治具上的放置精度。这样就实现了通过上料装置自动在治具上放置第一物料的目的,提升了生产过程中的自动化程度,降低了劳动强度,提升了效率,减少了失误率。Through the feeding device of this embodiment, the
下面结合图1-图4,对图示的第一供料部、第二供料部和第三供料部进行说明。当然,在其他实施例中,可以采用其他结构的第一供料部、第二供料部和第三供料部,本实施例对此不作限制。The first feeding part, the second feeding part and the third feeding part shown in the figure will be described below with reference to FIGS. 1 to 4 . Of course, in other embodiments, other structures of the first feeding part, the second feeding part and the third feeding part may be adopted, which are not limited in this embodiment.
可选地,如图1和图2所示,第一送料机构20包括第一送料带21和位置调整组件。第一送料带21承载第一物料,并驱动第一物料沿水平方向运动到备料位置。位置调整组件对应于备料位置设置,并将处于备料位置的第一物料推动到供料定位组件30上。Optionally, as shown in FIGS. 1 and 2 , the
在本实施例中,第一物料可以是燃料电池的电堆中的双极板。双极板可以直接放置在第一送料带21上,也可以通过料箱或托盘盛放,通过料箱或托盘放置在第一送料带21上。In this embodiment, the first material may be a bipolar plate in a stack of a fuel cell. The bipolar plate can be directly placed on the
以其盛放在料箱中为例,第一送料带21可以水平运动,并驱动放置在其上的盛放有双极板的料箱沿水平方向运动到备料位置(备料位置可以是第一送料带21的末端或者其他适当的位置)。Taking it in the material box as an example, the
第一送料带21可以是任何适当的传送带,例如,在本实施例中,第一送料带21包括链轮和与链轮配合的链条,通过驱动链轮转动,以带动链条移动从而输送料箱。这样可以稳定、快速、可靠地输送第一物料。The
位置调整组件用于调整料箱的位置,并将第一物料从料箱中推出到供料定位组件30上,以使供料定位组件30将第一物料定位到第一夹取位置。The position adjustment component is used to adjust the position of the material box, and push the first material out of the material box to the material
例如,在本实施例中,位置调整组件包括竖直调整件和水平调整件,以分别调整竖直位置和水平位置。For example, in this embodiment, the position adjustment assembly includes a vertical adjustment member and a horizontal adjustment member to adjust the vertical position and the horizontal position, respectively.
其中,竖直调整件设置在第一物料下方,并驱动处于备料位置的第一物料向上运动至与供料定位组件30的承载面高度匹配的第一调整位置。The vertical adjustment member is disposed below the first material, and drives the first material in the material preparation position to move upward to a first adjustment position that matches the height of the bearing surface of the material
竖直调整件可以是竖直设置的伸缩气缸、丝杠升降、涡轮蜗杆升降或其他可以调整第一物料的竖直高度的结构。优选地,竖直调整件可以是伸缩气缸,以在保证竖直调整的可靠度的情况下,使结构更加简单。当通过限位开关、位置传感器等检测件检测到料箱运动到备料位置时,控制竖直调整件伸长以使料箱升高,使其高度与供料定位组件30的承载面的高度相匹配(相匹配可以理解为料箱高度高于承载面的高度,且高度差小于设定值,设定值可以根据需要确定)。The vertical adjustment member may be a vertically arranged telescopic cylinder, a lead screw lift, a turbine worm lift or other structures that can adjust the vertical height of the first material. Preferably, the vertical adjustment member may be a telescopic cylinder, so as to make the structure simpler while ensuring the reliability of the vertical adjustment. When it is detected by the limit switch, position sensor and other detection components that the material box moves to the material preparation position, the vertical adjustment member is controlled to extend to raise the material box, so that its height is the same as the height of the bearing surface of the feeding
水平调整件驱动处于第一调整位置的第一物料水平运动到供料定位组件30的承载面上。The horizontal adjustment member drives the first material in the first adjustment position to move horizontally to the bearing surface of the
其中,水平调整件可以是水平设置的伸缩气缸、伸缩液压缸或其他可以调整第一物料的水平位置的结构。优选地,水平调整件可以是水平设置的伸缩气缸,通过水平调整件的水平伸缩推动层叠设置的多个第一物料中的顶层的第一物料或者底层的第一物料,使其从料箱移动到供料定位组件30的承载面上。Wherein, the horizontal adjustment member may be a horizontally arranged telescopic cylinder, a telescopic hydraulic cylinder or other structures that can adjust the horizontal position of the first material. Preferably, the horizontal adjustment member may be a horizontally arranged telescopic cylinder, and the horizontal adjustment member pushes the first material of the top layer or the first material of the bottom layer among the plurality of first materials arranged in layers, so as to make it move from the material box onto the bearing surface of the
一种具体的供料过程为:如图2所示,料箱放置在第一送料带21的下层输送带上,在下层输送带的驱动下移动,备料位置即为竖直调整件的托盘的盘面。当料箱移动到竖直调整件的托盘上时,即移动到了备料位置。此时,竖直调整件使料箱向上运动到合适的高度,之后料箱中的水平调整件将第一物料从料箱中推出,使其到达供料定位组件30。第一物料均从料箱中推出后,料箱从第一送料带21的上层输送带送出。A specific feeding process is as follows: as shown in Figure 2, the material box is placed on the lower conveyor belt of the
如图2所示,在本实施例中,供料定位组件30中包括支撑台和顶升台,支撑台的上表面即为承载面。支撑台上设置有传送带将其上的第一物料输送到顶升台,由顶升台将第一物料顶升到第一夹取位置。这样可以使得第一夹取部40可以准确地夹取到第一物料,这样不仅可以保证夹取的可靠性,而且可以保证夹取的精度,进而保证将第一物料放置在治具上的精度。As shown in FIG. 2 , in this embodiment, the feeding and
当然,在其他实施例中,可以采用其他结构的供料定位组件,只要能保证将第一物料输送到第一夹取位置即可。Of course, in other embodiments, other structures of the material supply positioning assembly may be adopted, as long as the first material can be ensured to be transported to the first clamping position.
如图2所示,第一夹取部40可以是多维度工业机器人或者软体机器人等,只要能够实现对第一物料的夹取和放置即可。As shown in FIG. 2 , the first
在本实施例中,第一夹取部40是多维度工业机器人,其具有多自由度,可以根据需要调整姿态,并移动到需要的位置。例如,第一夹取部40包括夹取底座、第一支臂、第二支臂、第三支臂和夹爪,其中,第一支臂设置在底座上,且可以相对底座绕竖直轴转动,第二支臂的第一端连接在第一支臂上,且第二支臂可以相对第一支臂绕水平轴转动,第三支臂的第一端连接在第二支臂的第二端上,且第三支臂可以相对第二支臂绕水平轴转动,夹爪连接在第三支臂的第二端,且可以相对第三支臂绕水平轴转动。In this embodiment, the first
当然,第一夹取部40的具体结构并不限于此,也可以根据需要采用其他类型的工业机器人。Of course, the specific structure of the first
可选地,第一夹取部40上还可以设置视觉检测模块和身份识别模块,视觉检测模块包括摄像头,用于采集图像,从而通过对图像进行分析确定采集的图像中的物料是否存在损坏,实现视觉检测功能。Optionally, a visual detection module and an identity recognition module can also be set on the
身份识别模块可以包括二维码识别器,其可以扫描物料上的二维码,从而识别身份。The identity recognition module may include a QR code recognizer, which can scan the QR code on the material to identify the identity.
如图1和图3所示,上料装置还包括第二供料部,第二供料部具有第二夹取位置和将多种类型的第二物料依次输送到第二夹取位置的第二送料机构50;第一夹取部40还用于将第二夹取位置的第二物料夹取到治具上。As shown in FIG. 1 and FIG. 3 , the feeding device further includes a second feeding part, and the second feeding part has a second gripping position and a first feeding part for sequentially conveying various types of second materials to the second gripping position. Two feeding
第二物料可以是燃料电池电堆中的单板,不同的电堆中的单板的数量和种类可能不同。第二送料机构50用于输送不同类型的第二物料,使其依次运动到第二夹取位置,若当前时刻组装的电堆需要位于第二夹取位置的单板,则第一夹取部40夹取单板并放置到治具上。反之,若不需要位于第二夹取位置的单板,则第二送料机构50继续运动,使该种类型的单板从第二夹取位置移出。The second material may be a single plate in a fuel cell stack, and the number and type of the single plate in different stacks may be different. The
可选地,第二送料机构50包括环形带底座51、环形输送带52和第二物料托盘53,环形输送带52可移动地设置在环形带底座51上,且环形输送带52的输送路径通过第二夹取位置;第二物料托盘53为多个,且间隔地设置在环形输送带52上,各第二物料托盘53用于承载一种类型的第二物料。通过此种结构的第二送料机构50可以实现不同种类的第二物料依次输送到第二夹取位置,而且可以实现循环送料。Optionally, the
环形带底座51用于承载环形输送带52、第二物料和第二物料托盘53等结构。The
如图3所示,在本实施例中,环形输送带52包括驱动链轮、张紧链轮和链条。链条套设在驱动链轮和张紧链轮上,以在驱动链轮的驱动下运动。各个第二物料托盘53均连接在链条上,以便能够随链条运动而运动,实现依次将各种类的第二物料依次输送到第二夹取位置的目的。As shown in FIG. 3 , in this embodiment, the
优选地,为了降低磨损,确保第二物料托盘53运动稳定、可靠,环形带底座51上还设置环形导轨,第二物料托盘53设置在环形导轨上,利用环形导轨承载第二物料托盘53的重量,这样使得环形输送带52只需要给第二物料托盘53较小的力,就可以使其沿着环形导轨移动。Preferably, in order to reduce wear and ensure stable and reliable movement of the
优选地,为了保证第一夹取部40在夹取第二物料时可以稳定可靠,确保第二送料机构50还包括锁定结构,至少一个第二物料托盘53对应设置有锁定结构,当所在的第二物料托盘53位于第二夹取位置时,锁定结构锁定,以将所在的第二物料托盘53维持在第二夹取位置。Preferably, in order to ensure that the
需要说明的是,设置有锁定结构的第二物料托盘53可以根据需要确定,只要保证能够将其限定在第二夹取位置,使第一夹取部40能够夹取第二物料即可。It should be noted that the
锁定结构可以是任何适当的结构,只要在检测到第二物料托盘53运动到第二夹取位置,需要夹取其上的第二物料时,控制锁定结构锁定,以阻止第二物料托盘53继续运动,使其保持在第二夹取位置,等待第一夹取部40夹取其上的第二物料。The locking structure can be any suitable structure, as long as it is detected that the
一种可行的锁定结构可以是锁定气杆,当光电传感器检测到第二物料托盘53到达第二夹取位置,控制器判断需要夹取其上的第二物料,则控制锁定气杆伸出,插入定位孔内,从而将第二物料托盘53锁定。A feasible locking structure can be a locking air rod. When the photoelectric sensor detects that the
定位孔可以设置到环形带底座51上,也可以设置在环形导轨上,或者设置在其他结构上。The positioning holes may be provided on the
如图1和图4所示,为了能够实现对第三物料的自动上料和堆装,上料装置还包括第三供料部和第二夹取部70。第三供料部包括第三夹取位置和第三送料机构60,第三送料机构60承载第三物料并将第三物料输送到第三夹取位置;第二夹取部70用于将第三夹取位置的第三物料夹取到治具上。As shown in FIG. 1 and FIG. 4 , in order to realize automatic feeding and stacking of the third material, the feeding device further includes a third feeding part and a
第三供料部用于输送第三物料,第三物料可以是燃料电池的电堆中的膜电极。在本实施例中,第三送料机构60包括第三物料输送带和第三物料储料架。如图4所示,在第三物料储料架上层叠放置有多个第三物料,第三物料输送带运动过程中,将第三物料储料架运送到第三夹取位置。The third feeding part is used for conveying the third material, and the third material may be the membrane electrode in the stack of the fuel cell. In this embodiment, the
控制器接收到位于第三夹取位置的光电传感器传输的检测到第三物料的检测信号后,控制第二夹取部70动作,将第三物料夹取并放置到治具上。After the controller receives the detection signal of detecting the third material transmitted by the photoelectric sensor located at the third clamping position, it controls the action of the
在本实施例中,第二夹取部70可以多维度工业机器人,其可以与第一夹取部40的结构相同或不同。在本实施例中,第二夹取部70上设置有视觉检测模块和身份识别模块,视觉检测模块可以是摄像头等结构,其采集第三物料的图像,以对第三物料进行视觉检查,确定其是否有损伤,若无损伤则将其夹取到上料位置,放置在治具上。In this embodiment, the second
身份识别模块可以是二维码识别器等结构,用于识别第三物料上的机器识别码,确定其类型或者相关信息等。The identification module can be a structure such as a two-dimensional code identifier, which is used to identify the machine identification code on the third material, and determine its type or related information.
在治具上进行物料装堆过程中,第一夹取部40和第二夹取部70配合,夹取第一物料、第二物料和第三物料并放置在处于上料位置的治具上。装堆过程中,由于保证了第一物料、第二物料和第三物料的输送、定位精度,因而保证了放置在治具上的位置准确度。此外,在治具上设置有定位杆,以限定第一物料、第二物料和第三物料在治具上的位置,实现对其进行校准和固定的作用。During the material stacking process on the jig, the
在本实施例中,治具设置在第一输送机构10上,随之移动,需要在其上放置物料时,由第二输送机构将其驱动到加工位置。下面结合图5-图7,针对一种具体的治具输送部的结构和工作过程进行详细说明。需要申明的是,在其他实施例中,治具输送部可以采用其他适当的结构,只要能够实现对治具的输送即可。In this embodiment, the jig is set on the first conveying
可选地,在本实施例中,治具输送部的第一输送机构10包括至少两个输送线11和连接组件12。输送线11用于传输治具,使治具经过至少一个加工位置。连接组件12用于在输送线11间传递治具。Optionally, in this embodiment, the first conveying
例如,各输送线11可沿第一直线运动,至少两个输送线11相互平行设置,且相邻两个输送线11的运动方向相反;连接组件12对应于相邻两个输送线11的末端设置,连接组件12包括运动托盘121,运动托盘121可沿第二直线往复运动,并将其中一个输送线11上的治具传输到相邻的另一个输送线11上,第二直线垂直于第一直线。For example, each conveying
输送线11可以是倍速链,由变频电机进行驱动,从而在运动过程中输送位于其上的治具。采用倍速链可以快速地输送治具。由于至少两个输送线11相互平行设置,充分利用了空间,使输送线11在空间中平行布置,保证输送线足够长、有足够位置布置加工位置,而且放置其的厂房等不需要有过长的长度,从而减少厂房的建造难度,使上料装置的适应性更好。The conveying
如图5所示,在图示的实施例中,输送线11为两个,且运动方向相反,连接组件12为两个,输送线11位于两个连接组件12之间,这样当治具在输送线11上沿第一直线运动到输送线11的末端之后,会运动到连接组件12的运动托盘121上,由于运动托盘121可以沿第二直线运动,因而被治具被运动托盘121搬运到与相邻的输送线11对应的位置,并被输送到该相邻的输送线11上。这样就实现了治具在两个输送线11之间的转运。As shown in FIG. 5 , in the illustrated embodiment, there are two conveying
由于连接组件12为两个,使得治具在输送线11和连接组件12上的运动轨迹是环形轨迹,因而可以使治具在输送线11间循环运动,充分利用空间。Since there are two connecting
可选地,在本实施例中,为了便于治具进入运动托盘121或者从运动托盘121上移出,连接组件12还包括装卸结构122,装卸结构122设置在运动托盘121上,且装卸结构122沿第一直线可移动,以将治具装入运动托盘121或者从运动托盘121输出。Optionally, in this embodiment, in order to facilitate the jig to enter the
例如,装卸结构122可以是传送带,传送带设置在运动托盘121上,这样治具放置在传送带上,由于传送带能够沿第一直线运动,因此治具从输送线11移动到运动托盘121上时,治具受到传送带的带动,而更容易地运动到运动托盘121上,或者在治具从运动托盘121脱离时,可以更容易地被传送带推出运动托盘121到达输送线11上。For example, the loading and
当然,装卸结构122还可以是其他结构,例如传送辊、传送轮等等。Of course, the loading and
可选地,为了使运动托盘121运动更加稳定可靠、控制更加方便,连接组件12还包括导向滑轨123和驱动件124。导向滑轨123沿第二直线延伸,运动托盘121设置在导向滑轨123上,并可沿导向滑轨123移动到与相邻两个输送线11中的一个对齐的第一位置或移动到与相邻两个输送线11中的另一个对齐的第二位置。驱动件124通过传动丝杆与运动托盘121连接,并驱动运动托盘121沿第二直线往复运动。Optionally, in order to make the movement of the moving
在本实施例中,驱动件124能够为运动托盘121提供动力源,从而可以很好地控制运动托盘121的运动(如是否运动或者运动方向等)。In this embodiment, the driving
驱动件124包括原动件和传动件,原动件可以是电机、气缸、液压马达等等。传动件可以包括丝杆和设置在丝杆上的丝杆螺母,丝杆与原动件连接,以将原动件的转动转换为丝杆螺母的直线运动,从而带动与丝杆螺母连接的运动托盘121移动,从而使其往复运动。The driving
当然,在其他实施例中,驱动件124可以是其他结构,例如,驱动件124包括原动件和传动链条等,本实施例对此不作限制。Of course, in other embodiments, the driving
导向滑轨123用于为运动托盘121的运动导向,避免其运动过程中偏移,从而确保工作可靠性,防止偏移导致的与其连接的驱动件124损坏。The guide rails 123 are used to guide the movement of the moving
在本实施例中,导向滑轨123为两个,且相互平行设置,运动托盘121上设置有与导向滑轨123配合的凹槽,使得运动托盘121可以沿导向滑轨123运动,从而利用导向滑轨123减少运动托盘121运动过程的摩擦力,减少对运动托盘121的磨损,提高使用寿命。In this embodiment, there are two
可选地,为了提升加工速度和自动化程度,沿着第一输送机构10的输送行程,分布有多个加工位置,各加工位置处均对应设置有第二输送机构和检测器,检测器设置在第一输送机构10上;上料装置还包括控制器,控制器分别与第一输送机构10、多个第二输送机构和多个检测器连接,并根据各检测器的检测信号控制第一输送机构10的启动或停止和/或控制各第二输送机构的启动或停止。Optionally, in order to improve the processing speed and the degree of automation, along the conveying stroke of the first conveying
加工位置用于供治具停留,以在治具上放置第一物料、第二物料和第三物料等,从而加工出需要的产品。在一种可行方式中,每个加工位置可以对应加工工序中的一个步骤,例如,用于堆装第一物料、第二物料和第三物料的加工位置也可以称为上料位置。当然,在其他可行方式中,可以两个或以上的加工位置对应工序中的一个步骤。The processing position is used for the fixture to stay, so as to place the first material, the second material and the third material on the fixture, so as to process the desired product. In a feasible manner, each processing position may correspond to a step in the processing procedure. For example, the processing position for stacking the first material, the second material and the third material may also be referred to as a loading position. Of course, in other feasible manners, two or more processing positions may correspond to one step in the process.
在每个加工位置处都对应设置有一个第二输送机构和检测器,检测器用于检测治具在随第一输送机构10运动的过程中是否到达与加工位置对应的位置。第二输送机构用于在对应的检测器检测到治具时,使治具脱离第一输送机构10,运动到加工位置。例如,第二输送机构可以是升降气缸、液压缸等结构,通过第二输送机构的升降实现治具与第一输送机构10的脱离或接触。A second conveying mechanism and a detector are correspondingly disposed at each processing position, and the detector is used to detect whether the fixture reaches a position corresponding to the processing position during the movement with the first conveying
可选地,在第二输送机构的顶部还设置有检测治具是否顶升到位的光电传感器。Optionally, a photoelectric sensor for detecting whether the fixture is lifted in place is also provided on the top of the second conveying mechanism.
控制器可以是CPU、MCU、PLC等控制芯片,也可以是计算机、移动端等,只要能够实现控制功能即可。控制器用于接收检测器的检测信号,并根据检测器的检测信号至少控制第一输送机构10和第二输送机构。The controller can be a control chip such as a CPU, MCU, PLC, etc., or a computer, a mobile terminal, etc., as long as the control function can be realized. The controller is used to receive the detection signal of the detector, and control at least the first conveying
例如,若控制器接收到指示检测到治具的检测信号,则控制与指示检测到治具的检测信号对应的第二输送机构启动,并顶起治具到加工位置;和/或,若控制器根据接收到检测信号确定相邻两个加工位置存在治具,则控制第一输送机构10停止。For example, if the controller receives the detection signal indicating the detection of the fixture, it controls the second conveying mechanism corresponding to the detection signal indicating the detection of the fixture to start, and lifts the fixture to the processing position; and/or, if the control According to the received detection signal, the controller determines that there are jigs in two adjacent processing positions, and then controls the first conveying
下面以加工位置为3个为例,对控制器的控制过程进行说明如下:The following describes the control process of the controller by taking three processing positions as an example:
设加工位置为3个,每个加工位置对应设置有检测器(记作检测器A~C)和第二输送机构(记作第二输送机构A~C)。治具在随第一输送机构10运动的过程中,当被检测器A检测到时,向控制器发送指示检测到治具的检测信息,控制器根据该检测信息控制第二输送机构A启动,第二输送机构A伸长并顶起治具,使其与第一输送机构10脱离,并到达加工位置,此时第一输送机构10继续运动输送其他治具。治具停留在加工位置的时间内,可以由第一夹取部40和第二夹取部70夹取物料并放置在治具的对应位置上。It is assumed that there are three processing positions, and detectors (referred to as detectors A to C) and second conveyance mechanisms (referred to as second conveyance mechanisms A to C) are correspondingly provided at each processing position. During the movement of the fixture with the first conveying
当第一物料、第二物料和第三物料放置完成后,且该加工位置之后的一个加工位置是空闲的,则控制器可以控制第二输送机构收缩,从而使放置完物料的治具下降到第一输送机构10上,随第一输送机构10继续运动到下一个加工位置。When the first material, the second material and the third material are placed, and a processing position after the processing position is free, the controller can control the second conveying mechanism to shrink, so that the jig after the material is placed is lowered to On the first conveying
当第一物料、第二物料和第三物料放置完成后,且该加工位置之后的一个加工位置是非空闲的(即存在治具),则控制器确定相邻的两个加工位置上均存在治具,第一输送机构10的运动无法继续,则控制第一输送机构10停止(例如将第一输送机构10的电机的频率降为0)。When the first material, the second material and the third material are placed, and a processing position after the processing position is not free (that is, there is a fixture), the controller determines that there are fixtures in the two adjacent processing positions. If the movement of the first conveying
可选地,为了保证在第一输送机构10上治具到达与加工位置对应的位置时能够根据需要阻挡治具通过,在第一输送机构10上还设置有阻挡组件。这样可以在需要时利用阻挡组件阻挡治具。Optionally, in order to ensure that when the jig on the first conveying
例如,在本实施例中,阻挡组件包括伸缩件和阻挡件,伸缩件设置在第一输送机构10上对应于加工位置处。阻挡件通过阻挡底座可转动地设置在伸缩件上,在伸缩件的驱动下上下往复移动。在本实施例中,检测器设置在阻挡底座上,且对应于阻挡件的第一端与伸缩件配合,阻挡件的第二端高于第一端,这样当治具到达时会触碰到阻挡件的第二端,从而使阻挡件转动,其第一端向下运动触碰检测器,检测器检测到“治具到位”。第二输送机构将治具顶起。For example, in this embodiment, the blocking component includes a telescopic piece and a blocking piece, and the telescopic piece is provided on the first conveying
当对治具的操作完成后,需要治具通过时,第二输送机构下降使阻挡组件和治具一起下降。之后,伸缩件收缩,使阻挡底座和阻挡件一起相对治具下降,并与治具脱离,使治具能够通过。此时,阻挡件的第二端不再受治具作用,故而阻挡件的第一端与检测器脱离。When the operation on the jig is completed and the jig needs to pass, the second conveying mechanism descends so that the blocking component and the jig descend together. Afterwards, the retractable member shrinks, so that the blocking base and the blocking member are lowered relative to the jig together, and are separated from the jig, so that the jig can pass. At this time, the second end of the blocking member is no longer under the action of the jig, so the first end of the blocking member is separated from the detector.
可选地,为了使治具更容易通过,在第二端上设置有滚轮,以减少治具通过时的摩擦力。Optionally, in order to make the jig pass through more easily, a roller is provided on the second end to reduce the frictional force when the jig passes.
根据本实用新型的另一方面,提供一种燃料电池电堆组装系统,其包括上述的上料装置。采用该上料装置的燃料电池电堆组装系统能够实现自动在治具上放置第一物料、第二物料和第三物料,从而提升生产过程的自动化程度,降低生产成本,而且可以保证生产质量。According to another aspect of the present invention, a fuel cell stack assembly system is provided, which includes the above-mentioned feeding device. The fuel cell stack assembly system using the feeding device can automatically place the first material, the second material and the third material on the jig, thereby improving the automation degree of the production process, reducing the production cost, and ensuring the production quality.
当然,实施本申请实施例的任一技术方案必不一定需要同时达到以上的所有优点。Of course, implementing any technical solution of the embodiments of the present application does not necessarily need to achieve all the above advantages at the same time.
在本申请的各种实施方式中所使用的表述“第一”、“第二”、“所述第一”或“所述第二”可修饰各种部件而与顺序和/或重要性无关,但是这些表述不限制相应部件。以上表述仅用于将元件与其它元件区分开的目的。例如,第一用户放射治疗设备和第二用户放射治疗设备表示不同的用户放射治疗设备,虽然两者均是用户放射治疗设备。例如,在不背离本公开的范围的前提下,第一元件可称作第二元件,类似地,第二元件可称作第一元件。The expressions "first," "second," "the first," or "the second" as used in various embodiments of this application may modify various elements regardless of order and/or importance , but these expressions do not limit the corresponding parts. The above expressions are only used for the purpose of distinguishing an element from other elements. For example, a first user radiation therapy device and a second user radiation therapy device represent different user radiation therapy devices, although both are user radiation therapy devices. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure.
尽管已描述了本申请的优选,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选以及落入本申请范围的所有变更和修改。显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。While the preferred aspects of the present application have been described, those skilled in the art may make additional changes and modifications to these once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred and all changes and modifications that fall within the scope of this application. Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112978357A (en) * | 2021-02-22 | 2021-06-18 | 苏州世椿新能源技术有限公司 | Feeding and discharging equipment of fuel cell unit |
| CN113581842A (en) * | 2021-08-24 | 2021-11-02 | 深圳市坤展塑胶五金有限公司 | Automatic charging machine |
| CN114890125A (en) * | 2022-04-28 | 2022-08-12 | 苏州中科晨淞智能装备有限公司 | Special-shaped parts automatic feeder |
| CN115258567A (en) * | 2022-08-05 | 2022-11-01 | 苏州佳祺仕信息科技有限公司 | Series-parallel connection conveying equipment |
-
2019
- 2019-12-31 CN CN201922490482.4U patent/CN211643829U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112978357A (en) * | 2021-02-22 | 2021-06-18 | 苏州世椿新能源技术有限公司 | Feeding and discharging equipment of fuel cell unit |
| CN113581842A (en) * | 2021-08-24 | 2021-11-02 | 深圳市坤展塑胶五金有限公司 | Automatic charging machine |
| CN114890125A (en) * | 2022-04-28 | 2022-08-12 | 苏州中科晨淞智能装备有限公司 | Special-shaped parts automatic feeder |
| CN115258567A (en) * | 2022-08-05 | 2022-11-01 | 苏州佳祺仕信息科技有限公司 | Series-parallel connection conveying equipment |
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