CN211640532U - Intelligent stone cutting machine with double working platforms and walking beams - Google Patents
Intelligent stone cutting machine with double working platforms and walking beams Download PDFInfo
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- CN211640532U CN211640532U CN202020117903.9U CN202020117903U CN211640532U CN 211640532 U CN211640532 U CN 211640532U CN 202020117903 U CN202020117903 U CN 202020117903U CN 211640532 U CN211640532 U CN 211640532U
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Abstract
The utility model discloses a double-workbench intelligent stone cutting machine with a walking beam, which comprises a beam and a beam driver, the utility model discloses a right workbench and a left workbench are arranged at the bottom of a vision frame, a stone plate to be cut is placed on the right workbench, when the beam enters a workbench cutting area through the beam driver, the image is transmitted to an external computer intelligent control system through camera shooting, the stone plate placed on the right workbench is automatically analyzed, an optimal cutting path and a code are set through the specification pre-stored in a computer, and an instruction is given, so that a code-printing and labeling machine automatically prints a code and labels, a cutting host machine cuts through the set optimal cutting path, a vacuum sucker moves the cut plate to a designated position according to the instruction, in the process of processing the stone plate on the right workbench, the left workbench can be synchronously unloaded and loaded by a worker, the effects of synchronously unloading the plate, loading the plate and cutting time and improving the working efficiency are achieved.
Description
Technical Field
The utility model relates to a relevant field of cutting machine specifically is a two workstation stone material intelligence cutting machines of crossbeam walking.
Background
Traditional marble cutter is by the cutting knife tackle, the platform is carried to the building stones, location baffle and frame are constituteed, marble cutter adopts the iron to make to be fit for dry-cutting, wet-cut all kinds of stones, the building materials, ceramic tile, granite, the marble, the cement board, red brick, resistant firebrick etc, marble cutter can carry out the cutting process of the different degree of depth to the building stones respectively, can process the building stones that are less than 1 square meter, can change waste into valuables, practice thrift building stones resource greatly, also be favorable to the environmental protection, can carry out mechanical cutting processing to various types of building stones, machining efficiency is higher, effectively utilize small-size building stones in addition, make manufacturing cost lower.
However, the existing stone cutting machine usually places stones through a single fixed workbench, and after the stones are cut by the stone cutting machine, the stones need to be unloaded and reloaded.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the above insufficiency, the utility model provides a two workstation stone material intelligence cutting machines of crossbeam walking here.
The utility model is realized by constructing a double-workbench intelligent stone cutting machine with a walking beam, the device comprises a cross beam, a cross beam driver, a longitudinal rail frame, a visual frame, a camera, a cutting host machine, a vacuum chuck, a coding and labeling machine, a right workbench and a left workbench, wherein the cross beam driver for driving the cross beam to slide is arranged at the left end of the cross beam, the bottom of the beam driver is in sliding fit with the longitudinal rail with guiding function, the bottom of the longitudinal rail is welded with a longitudinal rail frame with supporting function, the bottom of the visual frame and the longitudinal rail are fixedly installed through bolts, and the top of the vision frame is provided with a camera for shooting the stone plate, the middle part of the cutting main machine is in sliding fit with the cross beam, and two vacuum chucks which are symmetrically distributed are installed at the bottom of the cutting main machine, the coding and labeling machine is installed at the rear end of the cutting main machine, and the right workbench and the left workbench are placed at the bottom of the cross beam.
Preferably, the right workbench comprises a bottom frame, a bottom fixing plate, a middle frame, a lifting oil cylinder, a rotating central shaft, a gear wheel, a rotatable upper frame, rotating power, a rotating gear and a rotating supporting wheel, wherein four ends of the bottom frame are fixedly connected with the bottom fixing plate through bolts, the rear end of the bottom frame is in running fit with the middle frame through bolts, one end of the lifting oil cylinder is in running fit with the bottom frame, the other end of the lifting oil cylinder is in running fit with the middle frame, the bottom of the rotating central shaft is in running fit with the middle frame, the top of the rotating central shaft is fixedly connected with the gear wheel in an inserting mode, the top of the gear wheel is fixedly installed with the rotatable upper frame through bolts, the rotating power is fixedly installed on the left side of the middle frame, the top of the rotating power is fixedly provided with the rotating gear, the outer surface of the rotating gear, and the top of the intermediate frame is in sliding fit with the rotatable upper frame.
Preferably, the right workbench and the left workbench work independently, and visual frames corresponding to the right workbench and the left workbench are arranged at the tops of the right workbench and the left workbench.
Preferably, the bottom of the front end of the middle frame is provided with a concave-convex positioning block, and the inner surface of the concave-convex positioning block is attached to the top of the front end of the bottom frame.
Preferably, the angle of the rotation of the rotatable upper frame along the intermediate frame by the rotation central shaft is: 0-360 degrees.
Preferably, the number of the foot margin fixing plates is four, and the foot margin fixing plates are distributed in pairwise symmetry.
Preferably, the cutting main machine horizontally slides along the cross beam, and the cutting head arranged at the bottom of the cutting main machine rotates by plus or minus 180 degrees.
Preferably, the crossbeam is horizontally arranged, and the left end and the right end of the crossbeam are sleeved with the buffer blocks which are symmetrically distributed.
Preferably, the number of the longitudinal rails is two, and the longitudinal rails are symmetrically distributed at the bottom of the cross beam.
The utility model has the advantages of as follows: the utility model discloses an improve and provide a two workstation stone material intelligence cutting machines of crossbeam walking here, compare with the equipment of the same type, have following improvement:
the method has the advantages that: the utility model relates to a crossbeam walking double-workbench intelligent stone cutting machine, which comprises a right workbench 10 and a left workbench 11 arranged at the bottom of two vision frames 5, a stone plate to be cut is placed on the right workbench 10, when a crossbeam 1 enters a workbench cutting area through a crossbeam driver 2, a camera 6 is used for shooting, an image is transmitted to an external computer intelligent control system, the stone plate placed on the right workbench 10 is automatically analyzed, an optimal cutting path and a code are set through specifications pre-stored in a computer, and an instruction is given, so that a code-printing and labeling machine 9 automatically prints codes and labels, a cutting host 7 cuts through the set optimal cutting path, a vacuum chuck 8 moves the cut plate to a designated position according to the instruction, in the process of processing the stone plate on the right workbench 10, the left workbench 11 can be synchronously unloaded and plate-loading by workers, the effects of synchronously unloading the plate, loading the plate and cutting time and improving the working efficiency are achieved.
The method has the advantages that: a two workstation stone material intelligence cutting machine of crossbeam walking through having set up right workstation 10 and left workstation 11, is rotated by rotary power 108 and drives rotary gear 109 and rotate, makes gear wheel 106 rotate and drives rotatable upper ledge frame 107 and rotate, reaches and rotates the stone material board of processing instead of placing on rotatable upper ledge frame 107, and the multi-angle is adjusted the effect that conveniently cuts.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a rear view structure diagram of the present invention;
fig. 3 is a schematic top view of the present invention;
fig. 4 is a schematic structural diagram of the beam driver of the present invention;
FIG. 5 is a schematic structural view of the code printing and labeling machine of the present invention;
FIG. 6 is a schematic structural view of the right workbench of the present invention;
fig. 7 is a schematic view of the structure of the right workbench of the present invention.
Wherein: the device comprises a beam-1, a beam driver-2, a longitudinal rail-3, a longitudinal rail frame-4, a vision frame-5, a camera-6, a cutting host-7, a vacuum chuck-8, a coding and labeling machine-9, a right workbench-10, a left workbench-11, a bottom frame-101, a ground foot fixing plate-102, a middle frame-103, a concave-convex positioning block-1031, a lifting oil cylinder-104, a rotating central shaft-105, a large gear-106, a rotatable upper frame-107, a rotating power-108, a rotating gear-109 and a rotating support wheel-1010.
Detailed Description
The present invention will be described in detail with reference to the accompanying fig. 1-7, wherein the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1 to 5, the utility model relates to a beam walking double-workbench intelligent stone cutting machine, which comprises a beam 1, a beam driver 2, a longitudinal rail 3, a longitudinal rail frame 4, a visual frame 5, a camera 6, a cutting host 7, a vacuum chuck 8, a coding and labeling machine 9, a right workbench 10 and a left workbench 11, wherein the beam driver 2 for driving the beam 1 to slide is arranged at the left end of the beam 1, so as to provide power for the beam 1, the bottom of the beam driver 2 is in sliding fit with the longitudinal rail 3 with guiding function, so as to facilitate the beam 1 to slide back and forth, the longitudinal rail frame 4 for supporting function is welded at the bottom of the longitudinal rail 3, so as to support the longitudinal rail frame 4, place the right workbench 10 and the left workbench 11, the bottom of the visual frame 5 is fixedly installed with the longitudinal rail 3 through bolts, so as to facilitate the camera 6 to be installed through the visual frame 5, and 5 tops of vision frame are installed and are used for shooting the camera 6 of stone material board, be used for outside computer to carry out the analysis and arrange the stone material board on right workstation 10 and left workstation 11 in, cutting host 7 middle part and 1 sliding fit of crossbeam, make things convenient for cutting host 7 to carry out the horizontal slip along crossbeam 1, cutting host 7 can reciprocate simultaneously and go on, conveniently cut, and cutting host 7 installs two symmetric distribution's vacuum chuck 8 in the bottom, conveniently remove the stone material board, beat sign indicating number labeller 9 and install in cutting host 7 rear end, make things convenient for the mark of good stone material board of cutting, right side workstation 10 and left workstation 11 are placed in crossbeam 1 bottom, make things convenient for when a workstation cuts the stone material board, another workstation can unload board dress board.
Referring to fig. 6 and 7, a right working table 10 of the utility model is composed of a bottom frame 101, a bottom anchor fixing plate 102, a middle frame 103, a lifting cylinder 104, a rotation center shaft 105, a gear wheel 106, a rotatable upper frame 107, a rotation power 108, a rotation gear 109 and a rotation support wheel 1010, four ends of the bottom frame 101 are fixedly connected with the bottom anchor fixing plate 102 through bolts, so that the fixing position is convenient to be performed, and the rear end of the bottom frame 101 is rotatably matched with the middle frame 103 through a bolt, so that the rotation is convenient to be performed, one end of the lifting cylinder 104 is rotatably matched with the bottom frame 101, the other end is rotatably matched with the middle frame 103, so that the middle frame 103 is conveniently lifted upwards, the bottom of the rotation center shaft 105 is rotatably matched with the middle frame 103, so that the rotation center shaft 105 rotates along the middle frame 103, and the top of the rotation center shaft 105 is fixedly inserted, the top of the bull gear 106 is fixedly mounted with the rotatable upper frame 107 through a bolt, the bull gear 106 is convenient to rotate to drive the rotatable upper frame 107 to rotate, the rotary power 108 is mounted and fixed on the left side of the middle frame 103 and can provide power, the top of the rotary power 108 is fixed with a rotary gear 109, the outer surface of the rotary gear 109 is meshed with the bull gear 106, the rotary gear 109 is convenient to rotate to drive the bull gear 106 to rotate, the bottom of the rotary supporting wheel 1010 is fixedly connected with the middle frame 103 through a bolt, the top of the middle frame 103 is in sliding fit with the rotatable upper frame 107, and the rotatable upper frame 107 is convenient to.
Example two:
the utility model discloses a two workstation stone material intelligence cutting machines of crossbeam walking, vision frame 5 and camera 6 constitute visual system, conveniently treat the cutting stone material board and make a video recording, and rotatable upper ledge frame 107 carries out rotatory angle along middle frame 103 through rotation center 105 and does: the cutting machine is characterized in that the cutting machine is convenient to rotate for adjusting the cutting angle by 0-360 degrees, a concave-convex positioning block 1031 is arranged at the bottom of the front end of the middle frame 103, the inner surface of the concave-convex positioning block 1031 is attached to the top of the front end of the bottom frame 101, the position of the middle frame 103 is convenient to specify, and the cutting machine 7 is arranged at the bottom and can rotate for plus or minus 180 degrees through a cutting head, so that multi-angle cutting is convenient to carry.
The utility model provides a beam walking double-workbench stone intelligent cutting machine through improvement, and the working principle is as follows;
firstly, the device is moved to a proper position to be fixed, the cutting host 7 is controlled through external full-computer intelligent control, the whole machine beam 1 can move (Y axis), the cutting host 7 can move (X axis) on the beam 1, the cutting host 7 can move up and down (Z axis), and the cutting head arranged at the bottom of the cutting host 7 can rotate plus or minus 180 degrees (C axis);
secondly, the right workbench 10 and the left workbench 11 are rotated by the rotating power 108 to drive the rotating gear 109 to rotate, so that the gearwheel 106 rotates to drive the rotatable upper frame 107 to rotate along the middle frame 103 through the rotating central shaft 105, the stone plates to be machined on the rotatable upper frame 107 can be conveniently rotated, and the cutting can be conveniently carried out through multi-angle adjustment;
thirdly, the beam 1 can freely walk between a right workbench 10 and a left workbench 11 on the longitudinal rail 3 and performs cutting work, when the beam 1 enters a cutting area of the workbench, a vision system consisting of a vision frame 5 and a camera 6 at the upper end of a cutting host 7 performs shooting on a stone plate to be cut, and transmits an image to an external computer intelligent control system, the computer automatically analyzes that the plate can be cut into a plurality of specifications pre-stored in the computer according to the characteristics of lines, patterns, defects and the like of the plate in the image, sets an optimal cutting path and codes and issues instructions, a code printing and labeling machine 9 automatically prints codes and labels according to the instructions, the cutting host 7 performs cutting according to the set optimal cutting path, and a vacuum chuck 8 moves the cut plate to a designated position according to the instructions;
fourthly, after the upper plate (to-be-cut stone plate) on the left workbench 11 finishes working, the beam 1 enters, a series of programs such as shooting analysis and the like are carried out on the to-be-cut stone plate on the left workbench 11, when the cutting process starts, the right workbench 10 can simultaneously carry out plate unloading (cut finished plate) and plate loading (to-be-cut stone plate) working, after the left workbench 11 finishes cutting, the beam 1 enters the cutting area of the right workbench 10, the right workbench 10 carries out cutting process, and the left workbench 11 carries out plate unloading (cut finished plate) and plate loading;
fifthly, if the cut plate blocks the cutting path in the cutting process, the computer commands the vacuum chuck 8 to suck up the plate and move away;
sixthly, because of the computer intelligent control system, according to the characteristics of the lines, patterns, defects and the like of the plate in the image, the plate can be automatically analyzed to be cut into a plurality of specifications which are pre-stored in a computer, the optimal pattern can be rearranged and combined, the waste plate with a plurality of lines and poor patterns becomes a new pattern after being rearranged and combined, and the effect of waste material utilization is achieved;
and seventhly, the code printing and labeling system performs code printing and labeling according to the codes of the new permutation and combination, workers can perform code printing according to the identification during unloading, and the upper plate and the lower plate are synchronously performed with the cutting time, so that the benefit can be improved by more than 50%.
The utility model provides a crossbeam walking double-workbench intelligent stone cutting machine, through setting up right workstation 10 and left workstation 11 in two vision frame 5 bottoms, place the stone material board of waiting to cut on right workstation 10, when crossbeam 1 gets into workstation cutting region through crossbeam driver 2, take a picture through camera 6, convey the image to external computer intelligence control system, carry out automatic analysis to the stone material board of placing on right workstation 10, through prestoring required specification in the computer, set out best cutting route and code, and issue the instruction, make code labeller 9 beat the sign indicating number and paste the mark automatically, cutting host computer 7 cuts through the best cutting route that has set for, vacuum chuck 8 moves the board that cuts off to the assigned position according to the instruction, in the process of processing the stone material board on right workstation 10, can unload the board dress board to left workstation 11 by the workman in step, reach and unload the board, adorn the board and go on with the cutting time synchronization, improve work efficiency's effect, through having set up right workstation 10 and left workstation 11, rotated by rotary power 108 and drive rotary gear 109 and rotate, make gear wheel 106 rotate and drive rotatable upper frame 107 and rotate, reach and rotate the stone material board of processing instead of placing on rotatable upper frame 107, the multi-angle is adjusted the effect that conveniently cuts.
The basic principle and the main characteristics of the utility model and the advantages of the utility model have been shown and described above, and the utility model discloses the standard part that uses all can purchase from the market, and dysmorphism piece all can be customized according to the record of the description with the drawing, and the concrete connection mode of each part all adopts conventional means such as ripe bolt rivet among the prior art, welding, and machinery, part and equipment all adopt prior art, conventional model, and conventional connection mode in the prior art is adopted in addition to circuit connection, and the details are not repeated here.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. The utility model provides a two workstation stone material intelligence cutting machines of crossbeam walking which characterized in that: comprises a crossbeam (1), a crossbeam driver (2), a longitudinal rail (3), a longitudinal rail frame (4), a vision frame (5), a camera (6), a cutting host (7), a vacuum chuck (8), a coding labeling machine (9), a right workbench (10) and a left workbench (11), wherein the crossbeam driver (2) for driving the crossbeam (1) to slide is arranged at the left end of the crossbeam (1), the bottom of the crossbeam driver (2) is in sliding fit with the longitudinal rail (3) with a guiding function, the longitudinal rail frame (4) for supporting is welded at the bottom of the longitudinal rail (3), the bottom of the vision frame (5) and the longitudinal rail (3) are fixedly installed through bolts, the camera (6) for shooting a stone plate is installed at the top of the vision frame (5), the middle part of the cutting host (7) is in sliding fit with the crossbeam (1), and the two vacuum chucks (8) which are symmetrically distributed are installed at the bottom of the cutting host (7), the code printing and labeling machine (9) is installed at the rear end of the cutting host machine (7), and the right workbench (10) and the left workbench (11) are placed at the bottom of the cross beam (1).
2. The intelligent beam-walking double-workbench stone cutting machine as claimed in claim 1, wherein: the right workbench (10) is composed of a bottom frame (101), an anchor fixing plate (102), a middle frame (103), a lifting oil cylinder (104), a rotating central shaft (105), a large gear (106), a rotatable upper frame (107), a rotating power (108), a rotating gear (109) and a rotating supporting wheel (1010), wherein four ends of the bottom frame (101) are fixedly connected with the anchor fixing plate (102) through bolts, the rear end of the bottom frame (101) is in running fit with the middle frame (103) through bolts, one end of the lifting oil cylinder (104) is in running fit with the bottom frame (101), the other end of the lifting oil cylinder is in running fit with the middle frame (103), the bottom of the rotating central shaft (105) is in running fit with the middle frame (103), the top of the rotating central shaft (105) is fixedly connected with the large gear (106) in an inserting mode, and the top of the large gear (106) is fixedly installed with the rotatable, the rotary power (108) is fixedly installed on the left side of the middle frame (103), a rotary gear (109) is fixed to the top of the rotary power (108), the outer surface of the rotary gear (109) is meshed with the large gear (106), the bottom of the rotary supporting wheel (1010) is fixedly connected with the middle frame (103) through a bolt, and the top of the middle frame (103) is in sliding fit with the rotatable upper frame (107).
3. The intelligent beam-walking double-workbench stone cutting machine as claimed in claim 1, wherein: the right workbench (10) and the left workbench (11) work independently, and the tops of the right workbench (10) and the left workbench (11) are provided with visual frames (5) corresponding to the visual frames.
4. The intelligent beam-walking double-workbench stone cutting machine as claimed in claim 2, wherein: and a concave-convex positioning block (1031) is arranged at the bottom of the front end of the middle frame (103), and the inner surface of the concave-convex positioning block (1031) is mutually attached to the top of the front end of the bottom frame (101).
5. The intelligent beam-walking double-workbench stone cutting machine as claimed in claim 2, wherein: the angle of the rotatable upper frame (107) rotating along the middle frame (103) through the rotating central shaft (105) is as follows: 0-360 degrees.
6. The intelligent beam-walking double-workbench stone cutting machine as claimed in claim 2, wherein: the four anchor fixing plates (102) are arranged and distributed in pairwise symmetry.
7. The intelligent beam-walking double-workbench stone cutting machine as claimed in claim 1, wherein: the cutting main machine (7) horizontally slides along the cross beam (1), and the rotating angle of the cutting head arranged at the bottom of the cutting main machine (7) is plus or minus 180 degrees.
8. The intelligent beam-walking double-workbench stone cutting machine as claimed in claim 1, wherein: the beam (1) is horizontally arranged, and the left end and the right end of the beam (1) are sleeved with symmetrically distributed buffer blocks.
9. The intelligent beam-walking double-workbench stone cutting machine as claimed in claim 1, wherein: the two longitudinal rails (3) are symmetrically distributed at the bottom of the cross beam (1).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111136804A (en) * | 2020-01-19 | 2020-05-12 | 福建盛达机器股份公司 | Intelligent stone cutting machine with double working platforms and walking beams |
CN113733375A (en) * | 2021-09-29 | 2021-12-03 | 华侨大学 | Stone carving method and system based on robot |
-
2020
- 2020-01-19 CN CN202020117903.9U patent/CN211640532U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111136804A (en) * | 2020-01-19 | 2020-05-12 | 福建盛达机器股份公司 | Intelligent stone cutting machine with double working platforms and walking beams |
CN113733375A (en) * | 2021-09-29 | 2021-12-03 | 华侨大学 | Stone carving method and system based on robot |
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