CN211639450U - Automatic mirror finish device of wet-type environmental protection three-section - Google Patents
Automatic mirror finish device of wet-type environmental protection three-section Download PDFInfo
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- CN211639450U CN211639450U CN202020137557.0U CN202020137557U CN211639450U CN 211639450 U CN211639450 U CN 211639450U CN 202020137557 U CN202020137557 U CN 202020137557U CN 211639450 U CN211639450 U CN 211639450U
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Abstract
The utility model discloses an automatic mirror finish device of wet-type environmental protection three-section, wherein, treat the material device including rotation type polishing anchor clamps, treat material device one side at rotation type polishing anchor clamps and be equipped with the manipulator, and the automatic three-section wet-type burnishing machine that is equipped with respectively in manipulator both sides. The utility model discloses have and need not to use polishing wax, can not produce the polishing dust, the back process does not need the wax removal to be handled, whole journey need not the pad pasting protection, and the yield is high, and mirror surface effect is showing, and the cost has been reduceed in the energy-concerving and environment-protective of whole technology, and is high-efficient clean, and degree of automation is high, improves machining efficiency's effect.
Description
Technical Field
The utility model relates to a polishing technical field, in particular to automatic mirror finish device of wet-type environmental protection three-section.
Background
At present, the technology of mirror polishing of smart phone frames is quite mature, but the technology of mirror polishing of smart phone frames is difficult to apply to integrated television frames, the size of the television frames is much larger than that of the smart phone frames, manual polishing operation needs to be finished by polishing for multiple times, the polishing effect is not ideal, the qualification rate is low, machine polishing treatment is generally performed by polishing a section bar material (before bending), attaching a film for protection, and then bending for forming, in the process, because a polishing surface is fragile before anodic oxidation treatment, although film attaching protection is performed, it is difficult to avoid a bending die from pressing and scratching the polishing surface in the bending process, the difficulty of polishing and reworking after bending is high, and therefore the qualification rate of the method of polishing and bending is low, and the cost is high. In addition, the traditional dry polishing method adopts the combination of a nylon wheel and polishing wax for polishing, polishing dust is generated in the process, operators suck the dust to be harmful to health, meanwhile, the temperature in the polishing process is high, ignition or explosion hazards easily occur, a large amount of chemical cleaning liquid is needed for wax removal in the post-process, and the traditional dry polishing method is difficult to achieve the mirror surface polishing effect.
SUMMERY OF THE UTILITY MODEL
In view of the above problem, an object of the utility model is to provide a need not to use polishing wax, can not produce the polishing dust, the back process does not need the wax removal to be handled, whole journey need not the pad pasting protection, and the yield is high, and the mirror surface effect is showing, and the cost is reduced in the energy-concerving and environment-protective of whole technology, and is high-efficient clean, and degree of automation is high, improves machining efficiency's automatic mirror surface polishing device of wet-type environmental protection three-section.
In order to achieve the above object, the utility model provides a pair of automatic mirror finish device of wet-type environmental protection three-section, wherein, treat the material device, treat the manipulator that material device one side was equipped with at rotation type polishing anchor clamps including rotation type polishing anchor clamps, and the automatic three-section wet-type burnishing machine that is equipped with respectively in manipulator both sides. Rotation type polishing anchor clamps treat material device includes the supporting legs, the bottom plate that is equipped with on the supporting legs, the rotation axis that is equipped with on the bottom plate, be equipped with the rotating electrical machines who is connected with the rotation axis below the bottom plate, the roof that is equipped with on the rotation axis, be equipped with the rotatory pulley of supplementary roof between bottom plate and roof, be equipped with the rotatory annular piece that encircles the roof in the roof outside, be equipped with on the roof and use the motor to extend all around to the rice font skeleton of being connected with rotatory annular piece, be equipped with four equidistant anchor clamps on rice font skeleton, be equipped with the frame of preinstallation product on anchor clamps, and cyclic annular distribution has a plurality ofly on rotatory annular piece and the support column that contacts with rotatory annular piece and be equipped with the rotatory runner of supplementary rotatory. The fixture comprises fixed blocks respectively fixed on the framework shaped like a Chinese character 'mi', and a transfer frame for supporting the framework is arranged between two adjacent fixed blocks; the transfer frame comprises parallel rods respectively arranged on two adjacent fixed blocks, parallel connecting rods arranged between the parallel rods, and parallel fixed blocks arranged between the parallel connecting rods; the end part of the manipulator is provided with a clamping device for horizontally moving a clamping transfer frame to the automatic three-section wet-type polishing machine; the automatic three-section wet-type polishing machine comprises a U-shaped workbench, a portal frame arranged on the U-shaped workbench, a mounting seat arranged on the U-shaped workbench below the position corresponding to the portal frame, first slide rails respectively arranged on the U-shaped workbench at two sides of the transfer frame, a first guide block arranged on the first slide rail, a first base plate arranged on the first guide block, a first rack arranged at one side of the first slide rail, a first polishing motor arranged on the first base plate and corresponding to two side edges of a product on the transfer frame and provided with a polishing wheel, a first moving motor arranged on the first base plate at one side of the first polishing motor and corresponding to the position of the first rack, a first gear meshed with the rack, a second slide rail transversely arranged on the portal frame, and a second guide block arranged on the second slide rail, The second guide block is provided with a second base plate, one side of the second slide rail is transversely provided with a second rack, the second base plate is provided with a second polishing motor which corresponds to the position of the transverse connection side edge of a product on the transfer frame and is provided with a polishing wheel, the second base plate on one side of the second polishing motor is provided with a second moving motor which corresponds to the position of the second rack and a shaft core of which passes through the second base plate, the shaft core of the second moving motor is provided with a second gear which is meshed with the rack, and the U-shaped workbench is provided with a polishing solution circulating device which is matched with the polishing wheel to carry out wet polishing.
In some embodiments, the polishing solution circulating device comprises a filtering water tank arranged on one side of the U-shaped workbench, a first water pump provided with tap water on the filtering water tank, a second water pump arranged on the filtering water tank on one side of the first water pump, a curved pipe connected to the second water pump and extending to the upper part of the polishing wheel on one side of the second polishing motor, a horizontal pipe connected to the curved pipe and extending along one side of the second backing plate on one side of the second backing plate, a shunt pipe connected with the horizontal pipe and a bending pipe connected with the horizontal pipe and arranged above the polishing wheel on the other side of the U-shaped workbench. The horizontal pipe, the shunt pipe and the bent pipe are provided with a plurality of spray holes at the positions corresponding to the polishing wheels.
In some embodiments, a baffle plate is arranged along the periphery of the U-shaped workbench and is higher than the horizontal plane of the U-shaped workbench. The U-shaped workbench is provided with a liquid discharge hole for discharging the polishing liquid on the U-shaped workbench, and a return pipe which is connected with the filtering water tank and used for recovering the polishing liquid on the U-shaped workbench is arranged below the liquid discharge hole.
In some embodiments, the parallel rods are provided with limit columns penetrating through the prepared holes at positions corresponding to the prepared holes on the frame.
In some embodiments, the clamping device includes a support plate disposed on the end of the manipulator, guide rails disposed on two sides of the support plate and parallel to each other, sliders disposed on two ends of the guide rails, an arch frame disposed between the sliders on two ends of the parallel guide rails and extending between the parallel connecting rods, and barbs disposed on two ends of the arch frame and extending between the parallel connecting rods and slidably hooking the parallel fixing blocks on two sides along two ends of the guide rails.
The beneficial effects of the utility model are that need not to use polishing wax, can not produce the polishing dust, the back process does not need the wax removal to be handled, whole journey need not the pad pasting protection, and the yield is high, and mirror surface effect is showing, and whole technology is energy-concerving and environment-protective, has reduceed the cost, and is high-efficient clean, and degree of automation is high, improves machining efficiency's effect. Because the utility model adopts the rotary polishing clamp material waiting device, four sets of same product fixing clamps are arranged on the circumference of the upper surface, the synchronous rotating motor is arranged on the lower surface, the motor drives the turntable to circularly, and the mechanical arm is matched, the rapid automatic circulation replacement of processing materials of two groups of polishing machines can be realized, and an operator can realize the feeding and the blanking of the fixing clamps beside the turntable while the polishing machines are operated, the waiting of the polishing machines is not needed to be suspended, and the processing period is shortened; the polishing machine is provided with a left polishing unit, a right polishing unit and an upper polishing unit, so that the left frame, the right frame and the upper frame can be automatically polished in a coordinated manner, and the phenomenon of machine collision can not occur in the process; the polishing machine is provided with the polishing solution circulating system, a wet-type environment-friendly polishing method is adopted, polishing wax is not needed, polishing dust is not generated, wax removal treatment is not needed in the post process, film sticking protection is not needed in the whole process, the yield is high, the mirror surface effect is obvious, the whole process is energy-saving and environment-friendly, the cost is reduced, the efficiency is high, the automation degree is high, and the processing efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 from another perspective;
fig. 3 is a schematic rear view of the present invention;
fig. 4 is a schematic structural view of the material waiting device of the rotary polishing fixture of the present invention;
FIG. 5 is a schematic view of a part of the structure of the rotary polishing fixture waiting device of the present invention;
FIG. 6 is a schematic structural view of the polishing solution circulation device according to the present invention;
fig. 7 is a schematic structural view of fig. 6 from another angle.
Detailed Description
The following describes the present invention in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 5, a wet type environment-friendly three-stage automatic mirror polishing apparatus includes a rotary type polishing jig material waiting device 01, a robot 02 provided at one side of the rotary type polishing jig material waiting device 01, and an automatic three-stage wet type polishing machine 03 provided at both sides of the robot 02. The rotary polishing clamp material waiting device 01 comprises a supporting leg 101, a bottom plate 102 arranged on the supporting leg 101, a rotating shaft 103 arranged on the bottom plate 102, a rotating motor 104 connected with the rotating shaft 103 and arranged below the bottom plate 102, a top plate 105 arranged on the rotating shaft 103, a pulley 106 arranged between the bottom plate 102 and the top plate 105 and used for assisting the rotation of the top plate 105, a rotating ring block 107 arranged on the outer side of the top plate 105 and surrounding the top plate 105, a Mi-shaped framework 108 which extends towards the periphery by taking the motor 104 as a center and is connected with the rotating ring block 107 and arranged on the top plate 105, four clamps 109 with equal intervals and a frame 110 which is provided with a product in advance and arranged on the clamps 109, and a plurality of support columns 116 contacting with the rotary ring block 107 and a runner 117 for assisting the rotation of the rotary ring block 107 are annularly distributed on the rotary ring block 107, wherein the runner 117 is arranged between the support columns 116 and the rotary ring block 107.
The clamp 109 includes fixing blocks 111 respectively fixed to the framework 108 in a shape like a Chinese character mi, and a transfer frame 112 for supporting the frame 110 is provided between two adjacent fixing blocks 111. The transfer frame 112 includes parallel bars 113 respectively provided on the two adjacent fixing blocks 111, parallel connection bars 114 provided between the parallel bars 113, and parallel fixing blocks 115 provided between the parallel connection bars 114; the end of the robot 02 is provided with a clamping device 20 for translating a clamping transfer frame 112 to the automatic three-segment wet polisher 03. The clamping device 20 comprises a supporting plate 201 arranged at the end part of the manipulator 02, guide rails 202 arranged on two sides of the supporting plate 201 and parallel to each other, sliders 203 arranged at two ends of the guide rails 202 respectively, arch frames 204 arranged between the sliders 203 at two ends of the parallel guide rails 202 respectively, and barbs 205 arranged at two ends of the arch frames 204 respectively and extending into the parallel connecting rods 114 and slidably hooking the parallel fixing blocks 115 at two sides along two ends of the guide rails 202. The automatic three-section wet polishing machine 03 comprises a U-shaped workbench 301, a portal frame 302 arranged on the U-shaped workbench 301, a mounting seat 303 arranged on the U-shaped workbench 301 below the portal frame 302 for placing the transfer frame 112, first slide rails 304 respectively arranged on the U-shaped workbench 301 at two sides of the transfer frame 112, a first guide block 305 arranged on the first slide rail 304, a first backing plate 306 arranged on the first guide block 305, a first rack 307 arranged at one side of the first slide rail 304, a first polishing motor 308 arranged on the first backing plate 306 corresponding to two side positions of a product on the transfer frame 112 and provided with a polishing wheel, a first moving motor 309 arranged on the first backing plate 306 at one side of the first polishing motor 308 and corresponding to the position of the first rack 307 and having a shaft core penetrating through the first backing plate 306, a first gear 310 engaged with the rack arranged on the shaft core of the first moving motor 309, a second slide rail 311 transversely arranged on the portal frame 302, a second slide rail 311 arranged on the portal frame 302, A second guide block 312 arranged on the second slide rail 311, a second pad 313 arranged on the second guide block 312, a second rack 314 transversely arranged on one side of the second slide rail 311, a second polishing motor 315 which is arranged on the second pad 313 and corresponds to the position of the transverse connecting side edge of the product on the transfer frame 112 and is provided with a polishing wheel, a second moving motor 316 which is arranged on the second pad 313 on one side of the second polishing motor 315 and corresponds to the position of the second rack 314 and has a shaft core passing through the second pad 313, a second gear 317 which is meshed with the rack is arranged on the shaft core of the second moving motor 316, and a polishing liquid circulating device 318 which is matched with the polishing wheel to carry out wet polishing is arranged on the U-shaped workbench 301. The parallel rod 113 is provided with a limit upright column 04 which passes through the preformed hole at the position corresponding to the preformed hole on the frame 110.
As shown in fig. 6, the polishing slurry circulation device 318 includes a filtering water tank 319 provided at one side of the U-shaped table 301, a first water pump 320 provided with tap water in the filtering water tank 319, a second water pump 321 provided at one side of the filtering water tank 319 of the first water pump 320, a curved pipe 322 connected to the second water pump 321 and extending above the polishing wheel at one side of the second polishing motor 315, a horizontal pipe 323 connected to the curved pipe 322 and extending along one side of the second pad 313, a branch pipe 324 connected to the horizontal pipe 323 and provided above the polishing wheel at one side of the U-shaped table 301, and a bent pipe 325 connected to the horizontal pipe 323 and provided above the polishing wheel at the other side of the U-shaped table 301. The horizontal pipe 323, the shunt pipe 324 and the bent pipe 325 are provided with a plurality of spray holes 329 at positions corresponding to the polishing wheels. A baffle 326 which is higher than the horizontal plane of the U-shaped workbench 301 is arranged along the periphery of the U-shaped workbench 301. The U-shaped worktable 301 is provided with a liquid discharge hole 327 for discharging the polishing liquid on the U-shaped worktable 301, and a return pipe 328 which is connected with the filter water tank 319 and recovers the polishing liquid on the U-shaped worktable 301 is arranged below the liquid discharge hole 327.
The utility model adopts a rotary polishing clamp waiting device, four sets of same product fixing clamps are arranged on the circumference of the upper surface, a synchronous rotating motor is arranged on the lower surface, the motor drives the turntable to circularly, and the mechanical arm is matched again, so that the quick automatic circulation of two groups of polishing machines can be realized, the feeding and the discharging of the fixing clamps can be realized by an operator beside the turntable when the polishing machines are operated, the waiting of the polishing machines is not needed to be suspended, and the processing period is shortened; the polishing machine is provided with a left polishing unit, a right polishing unit and an upper polishing unit, so that the left frame, the right frame and the upper frame can be automatically polished in a coordinated manner, and the phenomenon of machine collision can not occur in the process; the polishing machine is provided with the polishing solution circulating system, a wet-type environment-friendly polishing method is adopted, polishing wax is not needed, polishing dust is not generated, wax removal treatment is not needed in the post process, film sticking protection is not needed in the whole process, the yield is high, the mirror surface effect is obvious, the whole process is energy-saving and environment-friendly, the cost is reduced, the efficiency is high, the automation degree is high, and the processing efficiency is improved.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (5)
1. A wet-type environment-friendly three-section automatic mirror polishing device is characterized by comprising a rotary polishing clamp material waiting device, a manipulator arranged on one side of the rotary polishing clamp material waiting device, and automatic three-section wet polishing machines respectively arranged on two sides of the manipulator;
the rotary polishing clamp material waiting device comprises supporting legs, a bottom plate arranged on the supporting legs, a rotating shaft arranged on the bottom plate, a rotating motor connected with the rotating shaft and arranged below the bottom plate, a top plate arranged on the rotating shaft, a pulley assisting the top plate to rotate and arranged between the bottom plate and the top plate, a rotating annular block surrounding the top plate and arranged outside the top plate, a framework in a shape like a Chinese character 'mi' and arranged on the top plate, wherein the framework extends to the periphery by taking the motor as a center and is connected with a rotating annular block, four clamps at equal intervals are arranged on the framework in a shape like the Chinese character 'mi', a frame provided with products in advance is arranged on the clamps, and a plurality of supporting columns in contact with the rotating annular block and rotating wheels assisting the rotating annular block to rotate are;
the fixture comprises fixed blocks respectively fixed on the framework shaped like a Chinese character 'mi', and a transfer frame for supporting the framework is arranged between two adjacent fixed blocks; the transfer frame comprises parallel rods respectively arranged on two adjacent fixed blocks, parallel connecting rods arranged between the parallel rods, and parallel fixed blocks arranged between the parallel connecting rods;
the end part of the manipulator is provided with a clamping device for horizontally moving a clamping transfer frame to the automatic three-section wet-type polishing machine;
the automatic three-section wet-type polishing machine comprises a U-shaped workbench, a portal frame arranged on the U-shaped workbench, a mounting seat arranged on the U-shaped workbench below the position corresponding to the portal frame, first slide rails respectively arranged on the U-shaped workbench at two sides of the transfer frame, a first guide block arranged on the first slide rail, a first base plate arranged on the first guide block, a first rack arranged at one side of the first slide rail, a first polishing motor arranged on the first base plate and corresponding to two side edges of a product on the transfer frame and provided with a polishing wheel, a first moving motor arranged on the first base plate at one side of the first polishing motor and corresponding to the position of the first rack, a first gear meshed with the rack, a second slide rail transversely arranged on the portal frame, and a second guide block arranged on the second slide rail, The second guide block is provided with a second base plate, one side of the second slide rail is transversely provided with a second rack, the second base plate is provided with a second polishing motor which corresponds to the position of the transverse connection side edge of a product on the transfer frame and is provided with a polishing wheel, the second base plate on one side of the second polishing motor is provided with a second moving motor which corresponds to the position of the second rack and a shaft core of which passes through the second base plate, the shaft core of the second moving motor is provided with a second gear which is meshed with the rack, and the U-shaped workbench is provided with a polishing solution circulating device which is matched with the polishing wheel to carry out wet polishing.
2. The wet type environment-friendly three-section automatic mirror polishing device according to claim 1, wherein the polishing solution circulating device comprises a filtering water tank provided at one side of the U-shaped worktable, a first water pump provided with tap water on the filtering water tank, a second water pump provided at the filtering water tank at one side of the first water pump, a curved pipe connected to the second water pump and extending above the polishing wheel at one side of the second polishing motor, a horizontal pipe connected to the curved pipe and extending along one side of the second backing plate, a shunt pipe connected to the horizontal pipe and a bending pipe connected to the horizontal pipe and provided above the polishing wheel at the other side of the U-shaped worktable;
the horizontal pipe, the shunt pipe and the bent pipe are provided with a plurality of spray holes at the positions corresponding to the polishing wheels.
3. The wet type environment-friendly three-section automatic mirror polishing device according to claim 2, wherein a baffle plate higher than the horizontal plane of the U-shaped worktable is arranged along the periphery of the U-shaped worktable;
the polishing machine is characterized in that a liquid discharge hole for discharging polishing liquid on the U-shaped workbench is formed in the U-shaped workbench, and a return pipe which is connected with the filtering water tank and used for recovering the polishing liquid on the U-shaped workbench is arranged below the liquid discharge hole.
4. The wet type environment-friendly three-stage automatic mirror polishing device according to claim 1, 2 or 3, wherein a position-limiting upright post penetrating through a prepared hole is arranged on the parallel rod at a position corresponding to the prepared hole on the frame.
5. The wet type environment-friendly three-section automatic mirror surface polishing device according to claim 1, wherein the holding means comprises a support plate provided on the end of the robot, guide rails provided on both sides of the support plate in parallel with each other, sliders provided on both ends of the guide rails, arch frames provided between the sliders provided on both ends of the parallel guide rails, and barbs provided on both ends of the arch frames to extend between the parallel connecting rods, and hooking the parallel fixing blocks on both sides by sliding along both ends of the guide rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020137557.0U CN211639450U (en) | 2020-01-19 | 2020-01-19 | Automatic mirror finish device of wet-type environmental protection three-section |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020137557.0U CN211639450U (en) | 2020-01-19 | 2020-01-19 | Automatic mirror finish device of wet-type environmental protection three-section |
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| Publication Number | Publication Date |
|---|---|
| CN211639450U true CN211639450U (en) | 2020-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020137557.0U Active CN211639450U (en) | 2020-01-19 | 2020-01-19 | Automatic mirror finish device of wet-type environmental protection three-section |
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| CN (1) | CN211639450U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136562A (en) * | 2020-01-19 | 2020-05-12 | 富士智能机电（珠海）有限公司 | Automatic mirror finish device of wet-type environmental protection three-section |
| CN111136562B (en) * | 2020-01-19 | 2024-07-02 | 珠海富士智能股份有限公司 | Wet-type environment-friendly three-section automatic mirror polishing device |
-
2020
- 2020-01-19 CN CN202020137557.0U patent/CN211639450U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136562A (en) * | 2020-01-19 | 2020-05-12 | 富士智能机电（珠海）有限公司 | Automatic mirror finish device of wet-type environmental protection three-section |
| CN111136562B (en) * | 2020-01-19 | 2024-07-02 | 珠海富士智能股份有限公司 | Wet-type environment-friendly three-section automatic mirror polishing device |
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| CP03 | Change of name, title or address |
Address after: 519180 No.3, Xinqing 6th Road, Jingan Town, Doumen District, Zhuhai City, Guangdong Province Patentee after: Zhuhai Fuji Intelligent Co.,Ltd. Address before: 519100 in Xinqing Science and Technology Park, high tech Industrial Development Zone, Doumen District, Zhuhai City, Guangdong Province Patentee before: FUJI CHINON M&E (ZHUHAI) Co.,Ltd. |
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