CN211638679U - Full-automatic laser circumferential grinding and polishing equipment - Google Patents
Full-automatic laser circumferential grinding and polishing equipment Download PDFInfo
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- CN211638679U CN211638679U CN201921921321.XU CN201921921321U CN211638679U CN 211638679 U CN211638679 U CN 211638679U CN 201921921321 U CN201921921321 U CN 201921921321U CN 211638679 U CN211638679 U CN 211638679U
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Abstract
The utility model discloses a full-automatic laser circumferential grinding and polishing device, which comprises a main control unit, an automatic feeding device, a front half side positioning and clamping mechanism, a rear half side positioning and clamping mechanism, a laser grinding and polishing device and an automatic blanking device; the automatic feeding device also comprises a feeding position, a feeding inductor, a positioning pushing manipulator, a machining station and a machining station inductor; the main control unit is respectively connected with the automatic feeding device, the front half side positioning and clamping mechanism, the rear half side positioning and clamping mechanism, the laser grinding and polishing device, the feeding inductor, the positioning material pushing manipulator, the machining station inductor and the automatic discharging device; the main control unit controls the front half side positioning and clamping mechanism and the rear half side positioning and clamping mechanism to alternately clamp the product so as to enable the laser grinding and polishing device to circumferentially process the product along the rear half side and the front half side correspondingly; the method can greatly improve the aspects of environmental protection, safety, energy conservation, efficiency, product limitation and the like, and is suitable for popularization and application.
Description
Technical Field
The utility model belongs to the technical field of the burnishing and polishing technique and specifically relates to indicate a full-automatic laser circumference burnishing and polishing equipment, it is suitable for but not limited to the five metals product and drapes over one's shoulders cutting edge of a knife or a sword, burr, mouth of a river etc. and gets rid of.
Background
Polishing and burnishing are necessary procedures in the industrial manufacturing industry, taking the polishing and burnishing operation of hardware as an example, the polishing and burnishing operation generally needs to be performed on flaws such as module lines, burrs, salient points and the like of hardware products; in the prior art, the products are firstly held by hands to be processed on a grinding machine and a polishing machine, and the defects of low efficiency, large manual error, poor quality consistency, great harm to the mind and the body of an operator and the like exist.
Later, a plurality of automatic grinding and polishing devices have appeared in the industry, which is a great progress compared with the prior manual operation mode, but the automatic grinding and polishing devices in the prior art have some defects, such as: the dependence of tradition burnishing and polishing to consumptive materials such as abrasive band, emery wheel, tungsten steel file is great, and the harm to environment, human body such as dust, piece, noise that produce in the course of working is big, and processing time and consumptive material loss, productivity etc. all receive the influence such as thickness, size, shape of drape over one's shoulders, burr, mouth of a river, consumptive material change consume man-hour.
Therefore, the applicant has elaborated a new technical solution to solve the above-mentioned problems.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model discloses to the disappearance that prior art exists, its main objective provides a full-automatic laser circumference burnishing and polishing equipment, and it has realized the circumference burnishing and polishing to the product, has promoted the operating efficiency by a wide margin, reduces the cost of labor, simultaneously, has improved the burnishing and polishing quality, avoids appearing the phenomenon that burnishing and polishing part is not in place, is suitable for popularization and application.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-automatic laser circumferential grinding and polishing device comprises a main control unit, an automatic feeding device, a front half side positioning and clamping mechanism, a rear half side positioning and clamping mechanism, a laser grinding and polishing device and an automatic discharging device; the automatic feeding device also comprises a feeding position, a feeding inductor, a positioning pushing manipulator, a machining station and a machining station inductor;
the automatic feeding device is connected to the feeding side of the feeding position; the feeding sensor is arranged corresponding to the feeding position; the positioning material pushing manipulator is connected with a material loading position and a processing station; the processing station sensor is arranged corresponding to the processing station; the automatic blanking device is connected to the discharge side of the processing station;
the main control unit is respectively connected with the automatic feeding device, the front half side positioning and clamping mechanism, the rear half side positioning and clamping mechanism, the laser polishing device, the feeding inductor, the positioning material pushing manipulator, the machining station inductor and the automatic discharging device; the main control unit controls the front half side positioning and clamping mechanism and the rear half side positioning and clamping mechanism to alternately clamp the product so as to enable the laser grinding and polishing device to circumferentially process the product along the rear half side and the front half side correspondingly.
As a preferred scheme, the laser grinding and polishing device comprises a laser head and an XYZ-axis driving module for driving the laser head to displace.
Preferably, a recovery cooling tank is arranged below the processing station.
As a preferable scheme, a filter screen is arranged on the recovery cooling tank.
As a preferred scheme, the automatic blanking device comprises a material guide groove and a finished product storage device, the rear half side positioning and clamping mechanism is connected to the feeding side of the material guide groove, and the discharging side of the material guide groove is connected to the finished product storage device.
Preferably, a fan blowing air downwards is arranged above the processing station.
As a preferred scheme, the anti-radiation cover is further provided with an all-closed anti-radiation cover, and the all-closed anti-radiation cover is provided with an exhaust hole.
Preferably, the laser head is detachably arranged on the XYZ axis driving module.
As a preferable scheme, more than two types of screw holes are reserved on the XYZ shaft driving module for installing different laser heads.
As a preferred scheme, the laser head is an optical fiber type laser head.
Compared with the prior art, the utility model has obvious advantages and beneficial effects, concretely speaking, can know by above-mentioned technical scheme, it is mainly through the main control unit, automatic feeding device, first half side location fixture, latter half side location fixture, laser burnishing and polishing device, automatic unloader, the material loading position, the material loading inductor, location pushes away the material manipulator, functional part's such as processing station and processing station inductor setting, when processing, by main control unit control first half side location fixture, latter half side location fixture both alternative centre gripping product for laser burnishing and polishing device respectively along product divide into latter half side, first half side circumference processing, and then, realized the circumference burnishing and polishing to the product; adopt the laser mode, all be suitable for to shape rule or anomalous hardware products, especially solve the whole week difficult problem of processing of anomalous hardware products among the traditional art, moreover, compare the wheeled equipment of polishing of traditional technique, avoided dust, piece, noise scheduling problem, machining efficiency promotes by a wide margin, also can be suitable for more product surfaces that the structure is complicated, consequently, adopt laser mode collocation equipment action to get rid of, can both obtain very big improvement in the aspect of environmental protection, safety, energy-conservation, efficiency, product limitation etc., be suitable for popularization and application.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is a side view of an embodiment of the present invention;
fig. 2 is a top view of an embodiment of the present invention;
fig. 3 is a schematic diagram of a track for performing a full-circle grinding and polishing on the door handle according to an embodiment of the present invention.
The attached drawings indicate the following:
10. machine table 11 and loading position
12. Feeding inductor 13 and positioning pushing manipulator
14. Processing station 20 and automatic conveying belt
30. Front half side positioning and clamping mechanism 40 and rear half side positioning and clamping mechanism
50. Laser grinding and polishing device 51 and laser head
52. XYZ-axis drive module 60 and recovery cooling tank
71. Material guide chute 72 and finished product storage device
80. Door handle 90, full circumferential trajectory
91. Front half side circumferential track 92 and rear half side circumferential track
10. A fan.
Detailed Description
Please refer to fig. 1 to 3, which show the specific structure of the embodiment of the present invention, which is mainly applicable but not limited to the polishing operation of hardware, and can polish and polish the flaws such as mold lines, water gaps, burrs, bumps, etc. of the hardware product, and is applicable to the hardware product with regular or irregular shape, especially to solve the difficult problem of processing the hardware product with irregular shape in the conventional technology, and remove the flaws by using the laser method to match the equipment, so as to greatly improve the environmental protection, safety, energy saving, efficiency, product limitation, etc.
In this embodiment, the automatic polishing device of the door handle 80 made of metal is taken as an example for illustration, and in fact, the utility model discloses a full-automatic laser circumference polishing device is not limited to the automatic polishing device described in this embodiment, and here, it is only illustrated as an example.
A full-automatic laser circumferential grinding and polishing device comprises a machine table 10, wherein a main control unit, an automatic feeding device (such as an automatic conveying belt 20), a front half side positioning and clamping mechanism 30, a rear half side positioning and clamping mechanism 40, a laser grinding and polishing device and an automatic discharging device are arranged on the machine table 10; the automatic feeding device also comprises a feeding position 11, a feeding sensor 12, a positioning and pushing manipulator 13, a machining station 14 and a machining station 14 sensor;
the automatic feeding device is connected to the feeding side of the feeding position 11; the feeding sensor 12 is arranged corresponding to the feeding position 11; the positioning material pushing manipulator 13 is connected with the material loading position 11 and the processing station 14, and the waist cylinder of the positioning material pushing manipulator 13 drives the positioning material pushing jig; the processing station 14 inductor is arranged corresponding to the processing station 14; the automatic blanking device is connected to the discharge side of the processing station 14;
the main control unit is respectively connected with the automatic feeding device, the front half side positioning and clamping mechanism 30, the rear half side positioning and clamping mechanism 40, the laser polishing device, the feeding sensor 12, the positioning and pushing manipulator 13, the processing station 14 sensor and the automatic discharging device; the main control unit controls the front half side positioning and clamping mechanism 30 and the rear half side positioning and clamping mechanism 40 to alternately clamp the product so that the laser grinding and polishing device can perform circumferential processing on the rear half side and the front half side correspondingly along the product. The laser grinding and polishing device comprises a laser head 51 and an XYZ axis driving module 52 which drives the laser head 51 to displace. The XYZ axis driving module 52 comprises an X-direction driving device, a Y-direction driving device and a Z-direction driving device, which are respectively used for driving the laser head 51 to generate displacement in X \ Y \ Z, so that the laser head 51 can walk around any circumferential track of a product. As shown in fig. 2, the X-direction driving device preferably controls the displacement of the laser head 51 along the X-direction guide rail, the Y-direction driving device preferably controls the displacement of the laser head 51 along the Y-direction guide rail, and similarly, the Z-direction driving device may also control the displacement of the laser head 51 along the Z-direction guide rail, thereby ensuring accurate and reliable operation and improving the machining accuracy.
The laser head 51 is detachably disposed on the XYZ shaft driving module 52, so as to conveniently replace different laser heads 51 as required, for example: more than two types of screw holes are reserved on the XYZ shaft driving module 52 for installing different laser heads 51. The selection of different laser heads 51 is mainly selected in consideration of different materials, surface treatment requirements and the like. Preferably, the laser head 51 is an optical fiber type laser head 51, the integration level of the optical fiber type laser head 51 is adjusted, the overall structure volume is small, the service life is long, and the laser head is suitable for processing of various material products.
As shown in fig. 1, in the present embodiment, a recovery cooling tank 60 is provided below the processing station 14, and a filter screen is generally provided in the recovery cooling tank 60. There is normal atmospheric temperature ponding in retrieving the cooling bath 60 to the mars that sprays among the laser beam machining process deposits fast, simultaneously, covers in the outside of equipment and is equipped with the outer cover of full-closed radioprotection, prevents that the mars from splashing and the radiation from hindering the people, also avoids the dust to get into the workshop, has improved the workshop environment, is favorable to staff physical and mental health, simultaneously, collects the waste material of retrieving in the cooling bath 60 and can recycle, avoids extravagant. Furthermore, a fan blowing downwards is arranged above the processing station 14, so that sparks can be blown downwards, the sparks are prevented from being accumulated on parts inside the equipment, and the sparks are prevented from burning cables and the like. In order to ensure smooth ventilation, an exhaust hole is provided on the side surface (specifically, a portion near the lower section) of the airtight radiation shield. The front side is the side where the operator is located as shown in fig. 1, and the recovery cooling tank 60 is usually arranged to be drawable from the left side or the right side of the equipment, so as to facilitate the pouring of water and waste materials.
As shown in fig. 2, the automatic blanking device includes a material guiding chute 71 and a finished product accommodating device 72, the rear half positioning and clamping mechanism 40 is connected to the material feeding side of the material guiding chute 71, and the material discharging side of the material guiding chute 71 is connected to the finished product accommodating device 72.
Next, a full-automatic laser circumferential grinding and polishing equipment method is introduced, before machining, product parameters (such as product appearance, flash, burr, water gap distribution, thickness and the like) are led into the equipment, a product is only required to be led in once, the machining yield (such as feeding beat, track feeding speed and the like) of the equipment can be set on a human-computer interface, and the equipment is started; the processing method comprises the following steps:
firstly, automatic feeding: the method comprises the following steps that firstly, products are automatically fed to a feeding position 11, the products to be polished flow into the equipment through a guide groove of an automatic conveying belt 20 special for the products, when the products flow to the feeding position 11, a feeding sensor 12 senses the products, a signal is fed back to a main control unit through the feeding sensor 12, the main control unit controls the automatic conveying belt 20 to stop and controls a positioning pushing manipulator 13 to convey the products to a processing station 14 from the feeding position 11; here, the positioning material pushing manipulator 13 is equipped with a dedicated positioning material pushing jig head to descend, position and take materials, and push the products into the equipment processing station 14, and what needs to be described is: the special jig, the clamp and the contact part of the conveying part and the product are preferably made of soft plastic materials, so that the product damage caused by equipment is avoided;
secondly, automatically clamping and positioning the product for the first time: the sensor of the processing station 14 senses the material, the sensor of the processing station 14 feeds back a signal to the main control unit, the main control unit controls the front half side positioning and clamping mechanism 30 to transversely move to the processing station 14 and clamp the front half side of the product, and then the positioning material pushing manipulator 13 retracts to the material loading position 11 for material waiting;
thirdly, automatically and circumferentially grinding and polishing the first product: the laser head 51 travels along the circumferential track of the rear half side of the product, and polishes the circumferential track of the rear half side of the product; the XYZ axis driving module 52 walks according to the rear half track of the product, the laser head 51 automatically adjusts the size of a light spot according to the track and the product parameters, burrs and water gaps on the rear half side of the product are quickly and accurately removed, and then the XYZ axis driving module 52 returns to the original point;
fourthly, automatically clamping and positioning the product for the second time: the rear half side positioning and clamping mechanism 40 (provided with a special clamping and positioning jig) transversely moves to the processing station 14, and the rear half side positioning and clamping mechanism 40 clamps the rear half side of the product; the front half side positioning and clamping mechanism 30 is loosened again and returns to the original point for waiting;
fifthly, automatically and circumferentially grinding and polishing the second product: the XYZ axis driving module 52 walks according to the track of the front half side of the product, the laser head 51 automatically adjusts the size of a light spot according to the track and the product parameters, and burrs, water gaps on the front half side of the product are quickly and accurately removed;
sixthly, automatically discharging the product: the rear half side positioning and clamping mechanism 40 clamps the product to move transversely to a discharging position, the product is discharged from a discharging station, and the product slides into a finished product accommodating device 72 through a material guide groove 71, so that the flash, burr and water gap removal of the product is completed all around.
During two times of circumferential polishing, the joint of the tracks can ensure almost seamless joint by improving the control precision of the walking track of the laser head 51, so that the whole-circumference processing is ideal, and certainly, the laser processing flaws of local micro-areas can be compensated by the following surface processing links, such as electroplating. Aiming at a product with high requirements in the laser processing link, the laser intensity can be weakened when the product is close to the splicing part, so that the splicing part processed twice forms a coincidence area, the whole processing effect reaches the standard through twice relatively weak laser processing, and a seamless and non-leakage processing area is ensured.
It should be noted that: the jig can be set according to the shape of an actually processed product, and in fact, the grinding and polishing equipment can meet the processing requirements of different products by changing different jig and other partial structures, so that the grinding and polishing equipment designed by the applicant has good processing universality. The special purpose mainly refers to matching the shape requirement of the product.
The utility model is mainly characterized in that the main control unit, the automatic feeding device, the front half side positioning and clamping mechanism, the rear half side positioning and clamping mechanism, the laser polishing device, the automatic discharging device, the feeding position, the feeding inductor, the positioning material pushing manipulator, the processing station and the processing station inductor are arranged, when in processing, the main control unit controls the front half side positioning and clamping mechanism and the rear half side positioning and clamping mechanism to alternately clamp the product so that the laser polishing device can circumferentially process the product along the rear half side and the front half side of the product correspondingly, and further, the circumferential polishing of the product is realized; adopt the laser mode, all be suitable for to shape rule or anomalous hardware products, especially solve the whole week difficult problem of processing of anomalous hardware products among the traditional art, moreover, compare the wheeled equipment of polishing of traditional technique, avoided dust, piece, noise scheduling problem, machining efficiency promotes by a wide margin, also can be suitable for more product surfaces that the structure is complicated, consequently, adopt laser mode collocation equipment action to get rid of, can both obtain very big improvement in the aspect of environmental protection, safety, energy-conservation, efficiency, product limitation etc., be suitable for popularization and application.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any slight modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (10)
1. The utility model provides a full-automatic laser circumference burnishing and polishing equipment which characterized in that: the automatic feeding device comprises a main control unit, an automatic feeding device, a front half side positioning and clamping mechanism, a rear half side positioning and clamping mechanism, a laser grinding and polishing device and an automatic discharging device; the automatic feeding device also comprises a feeding position, a feeding inductor, a positioning pushing manipulator, a machining station and a machining station inductor;
the automatic feeding device is connected to the feeding side of the feeding position; the feeding sensor is arranged corresponding to the feeding position; the positioning material pushing manipulator is connected with a material loading position and a processing station; the processing station sensor is arranged corresponding to the processing station; the automatic blanking device is connected to the discharge side of the processing station;
the main control unit is respectively connected with the automatic feeding device, the front half side positioning and clamping mechanism, the rear half side positioning and clamping mechanism, the laser polishing device, the feeding inductor, the positioning material pushing manipulator, the machining station inductor and the automatic discharging device; the main control unit controls the front half side positioning and clamping mechanism and the rear half side positioning and clamping mechanism to alternately clamp the product so as to enable the laser grinding and polishing device to circumferentially process the product along the rear half side and the front half side correspondingly.
2. The full-automatic laser circumferential grinding and polishing device as claimed in claim 1, wherein: the laser grinding and polishing device comprises a laser head and an XYZ-axis driving module for driving the laser head to displace.
3. The full-automatic laser circumferential grinding and polishing device as claimed in claim 1, wherein: and a recycling cooling tank is arranged below the processing station.
4. The full-automatic laser circumferential grinding and polishing device as claimed in claim 3, wherein: and a filter screen is arranged on the recovery cooling tank.
5. The full-automatic laser circumferential grinding and polishing device as claimed in claim 1, wherein: the automatic blanking device comprises a guide chute and a finished product storage device, the rear half side positioning and clamping mechanism is connected to the feeding side of the guide chute, and the discharging side of the guide chute is connected to the finished product storage device.
6. The full-automatic laser circumferential grinding and polishing device as claimed in claim 1, wherein: and a fan blowing downwards is arranged above the processing station.
7. The full-automatic laser circumferential grinding and polishing device as claimed in claim 6, wherein: the anti-radiation cover is also provided with an all-closed anti-radiation cover, and the all-closed anti-radiation cover is provided with an exhaust hole.
8. The full-automatic laser circumferential grinding and polishing device as claimed in claim 2, wherein: the laser head is detachably arranged on the XYZ axis driving module.
9. The full-automatic laser circumferential grinding and polishing device as claimed in claim 8, wherein: more than two types of screw holes are reserved on the XYZ axis driving module and used for installing different laser heads.
10. The full-automatic laser circumferential grinding and polishing device as claimed in claim 2, wherein: the laser head is an optical fiber type laser head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921921321.XU CN211638679U (en) | 2019-11-08 | 2019-11-08 | Full-automatic laser circumferential grinding and polishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921921321.XU CN211638679U (en) | 2019-11-08 | 2019-11-08 | Full-automatic laser circumferential grinding and polishing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211638679U true CN211638679U (en) | 2020-10-09 |
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ID=72691781
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921921321.XU Active CN211638679U (en) | 2019-11-08 | 2019-11-08 | Full-automatic laser circumferential grinding and polishing equipment |
Country Status (1)
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|---|---|
| CN (1) | CN211638679U (en) |
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2019
- 2019-11-08 CN CN201921921321.XU patent/CN211638679U/en active Active
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