CN210877565U - High-precision commutator finish turning machine with scrap collecting device - Google Patents

High-precision commutator finish turning machine with scrap collecting device Download PDF

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Publication number
CN210877565U
CN210877565U CN201921790189.3U CN201921790189U CN210877565U CN 210877565 U CN210877565 U CN 210877565U CN 201921790189 U CN201921790189 U CN 201921790189U CN 210877565 U CN210877565 U CN 210877565U
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China
Prior art keywords
base
commutator
chip collecting
finish turning
bottom plate
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CN201921790189.3U
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李东坡
郑知广
郑道杰
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Shenzhen Huayao Intelligent Equipment Technology Co ltd
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Shenzhen Huayao Intelligent Equipment Technology Co ltd
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Abstract

The utility model discloses a take smart car machine of high accuracy commutator of collection bits device, include: the base, set up in V type seat on the base, set up in drive arrangement on the base, set up in finish turning device on the base and set up in collection bits device on the base, be provided with the finish turning tool on the finish turning device, collection bits device includes: parallel arrangement in two guide rails on the base, erect in sliding bottom plate on two guide rails, set up in sliding bottom plate goes up collection bits cover, set up in last waste basket of sliding bottom plate and set up in cylinder on the base, cylinder drive sliding bottom plate carries out reciprocating motion along the guide rail direction. The utility model discloses an adopt portable collection bits cover, collect the smear metal waste material that the finish turning in-process splashes in the waste basket of bottom, the clearance of being convenient for ensures operating personnel's safety. Meanwhile, when the chip collecting cover is located at the initial position, the assembly and disassembly of the commutator and the replacement of the finishing tool cannot be influenced, and the processing is convenient.

Description

High-precision commutator finish turning machine with scrap collecting device
Technical Field
The utility model relates to a motor production field especially relates to a take smart car machine of high accuracy commutator of collection bits device.
Background
The motor is widely applied to the fields of various industrial equipment, electrical equipment, household equipment and the like, and plays an extremely important role at present in the rapid development of industry. The fine turning machine for processing the commutator of the motor rotor is a main factor for determining the quality and the capacity of the commutator. The working environment of the fine car machine is related to the physical health condition of a plurality of operators in the same line. When the finish turning machine works, large noise is generated, a lot of cutting chips are generated, and the cutting chips are easy to splash around along with the rotation of the main shaft. The high-speed cutting generates high temperature cutting scraps, which can cause scald when falling on the skin carelessly. Moreover, the chips are scattered on the floor, which damages the environment of the workshop and makes cleaning troublesome. In the prior art, the commutator is usually arranged in a sleeve, and cutting is carried out through a finishing tool arranged inside the sleeve. Although the function of preventing the cutting scraps from splashing can be achieved, the mode is not convenient for clamping the commutator and tool changing.
Accordingly, the prior art is deficient and needs improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the not enough of prior art, providing a take high accuracy commutator finish turning machine of collection bits device, satisfy when collecting the smear metal waste residue, make things convenient for the clamping and the finish turning of commutator.
The technical scheme of the utility model as follows: the utility model provides a take smart car machine of high accuracy commutator of collection bits device, includes: the base, set up in V type seat on the base, set up in drive arrangement on the base, set up in finish turning device on the base and set up in collection bits device on the base, be provided with the finish turning tool on the finish turning device, collection bits device includes: parallel arrangement in two guide rails on the base, erect in sliding bottom plate on two guide rails, set up in sliding bottom plate goes up collection bits cover, set up in last waste basket of sliding bottom plate and set up in cylinder on the base, cylinder drive sliding bottom plate carries out reciprocating motion along the guide rail direction, treats that processing commutator cover locates drive arrangement is last.
Furthermore, a groove position is arranged on the side surface of the chip collecting cover corresponding to the finish turning device.
Further, when the waste basket is located at the limit position of the right end, the left side edge of the waste basket exceeds the leftmost end of the finishing tool; when the waste basket is located at the extreme position of the left end, the left side edge of the waste basket exceeds the leftmost end of the extreme position of the left end of the finishing tool.
Furthermore, collection bits cover top is the arc, collection bits cover inner wall both sides face is equipped with a pair of guide block, the guide block is equipped with and collects bits cover inner wall and forms acute angle α.
Furthermore, a cleaning motor is arranged on the chip collecting cover, a brush is arranged on the cleaning motor and is located in the chip collecting cover, and the cleaning motor drives the brush to rotate.
Further, the driving device includes: the motor is arranged in the shell, the transmission mechanism is connected with the motor, and the mandrel is connected with the transmission mechanism. The transmission mechanism framework is arranged on the V-shaped seat.
Further, the finish turning device includes: set up in fixing base on the base, setting are in slide bracket on the fixing base and setting are in clamping platform on the slide bracket, the finish turning tool is fixed in on the clamping platform, slide bracket drive clamping platform reciprocating motion on the fixing base.
According to the above technical scheme, the utility model discloses an adopt portable collection bits cover, collect the smear metal waste material that the finish turning in-process splashes in the waste basket of bottom in a concentrated way, the clearance of the waste material of being convenient for ensures operating personnel's safety. Meanwhile, when the chip collecting cover is located at the initial position, the assembly and disassembly of the commutator and the replacement of the finishing tool cannot be influenced, and the processing is convenient.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a sectional view in an operating state.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 and 2, the utility model provides a high-precision commutator finishing machine with chip collecting device, which comprises: base 10, set up in V type seat 50 on the base 10, set up in drive arrangement 20 on the base 10, set up in finish turning device 30 on the base 10 and set up in collection bits device 40 on the base 10, be provided with finish turning tool 34 on the finish turning device 30, collection bits device 40 includes: the machining device comprises two guide rails 41 arranged on the base 10 in parallel, a sliding bottom plate 42 erected on the two guide rails 41, a scrap collecting cover 43 arranged on the sliding bottom plate 42, a scrap basket 44 arranged on the sliding bottom plate 42 and a cylinder 45 arranged on the base 10, wherein the cylinder 45 drives the sliding bottom plate 42 to reciprocate along the direction of the guide rails 41, and a commutator to be machined 60 is sleeved on the driving device 20.
In the non-operating state, the chip collecting cover 43 is located at a position away from the driving device 20, and does not affect the attachment and detachment of the commutator 60 and the tool change of the finishing tool 34. During machining, the commutator 60 to be machined is sleeved on the driving device 20, then the air cylinder 45 is started, the chip collecting cover 43 moves towards the commutator 60 to be machined, and the commutator 60 is coated in the chip collecting cover 43. The driving device 20 is started, the commutator 60 is driven by the driving device 20 to rotate, and the finish turning process is completed under the cutting of the finish turning tool 34. The scrap scraps produced in the finish turning process slide down to the lower scrap basket 44 along the inner wall of the scrap collecting cover 43, so that the scraps are prevented from splashing to hurt people or influence the sanitation of the working environment. After the finish turning process is completed, the finish turning tool 34 is retracted to the initial position, and then the chip collector 40 is moved to the right end limit position, and at the same time, the driving unit 20 is stopped. The scrap basket 44 can be removed at this time, so that the scrap can be poured conveniently and the cleaning is convenient. Because the face that collection bits cover 43 faced commutator 60 is the cavity, does not shelter from, in order to prevent that the sweeps from splashing away from this cavity, the length of collecting bits cover 43 is elongated for when collecting bits cover 43 was in the extreme left end position, the left side edge of collecting bits cover surpassed commutator 60's extreme left end, the waste material of so splashing can fall into in collecting bits cover 43, with the produced smear metal waste material of assurance collection bits cover 43 ability furthest's collection finish turning process.
The finish turning device 30 includes: set up in fixing base 31 on the base 10, setting are in slide bracket 32 and the setting on the fixing base 31 are in clamping platform 33 on the slide bracket 32, finish turning tool 34 is fixed in on clamping platform 33, slide bracket 32 drive clamping platform 33 is reciprocating motion on fixing base 31. The clamping table 33 reciprocates along the axial direction of the commutator 60 under the driving of the sliding platform 32, so that the finish turning tool 34 can perform sufficient finish turning on the commutator 60, the surface roughness and the cylindricity of the surface of the commutator 60 are ensured, and the commutator 60 meets the processing requirements.
The side surface of the chip collecting cover 43 is provided with a groove 431 corresponding to the position of the finish turning device 30. When the chip collecting cover 43 moves, the finish turning device 30 can be avoided so as not to affect the normal operation of the finish turning process. In the case of finishing, the chip waste is mainly scattered in the tangential direction of the cutting point, and is not scattered in the radial direction of the cutting point, so that the chip waste is not scattered out through the groove 431. Part of the chips slide down to the fine turning tool 34 along the inner wall of the chip collecting cover 43, the initial position of the fine turning tool 34 is located at the right end of the commutator 60, the fine turning tool 34 moves to the left of the commutator 60 during machining, and after the machining of the fine turning tool 34 is completed, the fine turning tool 34 moves back to the initial position to the right. During the retraction, the scrap material from the finishing tool 34 may fall onto the machine. Therefore, by lengthening the length of the scrap basket 44, when the scrap collector 40 is located at the left extreme position during the finish turning, the left edge of the scrap basket 44 exceeds the extreme position of the left displacement of the finish turning tool 34, so that the scrap on the finish turning tool 34 falls into the scrap basket 44 when the finish turning tool 34 is withdrawn. After finishing the finishing process, the finishing tool 34 is moved to the right end initial position, and then the chip collecting device 40 is moved to the right end limit position, and at this time, the left side edge of the waste basket exceeds the leftmost end of the finishing tool, and the chips on the finishing tool 34 can be manually swept down into the waste basket 44 below.
The top end of the chip collecting cover 43 is arc-shaped, a pair of guide blocks 432 are arranged on two side faces of the inner wall of the chip collecting cover 43, and the guide blocks 432 are provided with acute angles α formed with the inner wall of the chip collecting cover 43.
The scrap collecting cover 43 is provided with a cleaning motor 46, the cleaning motor 46 is provided with a brush 47, the brush 47 is positioned in the scrap collecting cover 34, and the cleaning motor 46 drives the brush 47 to rotate. When the chip collecting cover 34 moves to the leftmost end, the brush 47 is located beside the commutator 60, and the brush 47 can clean the surface of the commutator 60, so that no chips are left on the surface of the commutator 60.
The driving device 20 includes: the device comprises a shell 21 arranged on the base 10, a motor arranged in the shell 21, a transmission mechanism 22 connected with the motor, and a mandrel 23 connected with the transmission mechanism 22. The transmission mechanism 22 is erected on the V-shaped seat. The V-shaped seat provides support for the transmission mechanism 22, and prevents the transmission mechanism 22 from bending and deforming after long-time use and influencing the finish turning effect. The commutator 60 is sleeved on the mandrel 23.
To sum up, the utility model discloses an adopt portable collection bits cover, collect the smear metal waste material that the finish turning in-process splashes in the waste basket of bottom in a centralized manner, the clearance of the waste material of being convenient for ensures operating personnel's safety. Meanwhile, when the chip collecting cover is located at the initial position, the assembly and disassembly of the commutator and the replacement of the finishing tool cannot be influenced, and the processing is convenient.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (7)

1. The utility model provides a take smart car machine of high accuracy commutator of collection bits device which characterized in that includes: the base, set up in V type seat on the base, set up in drive arrangement on the base, set up in finish turning device on the base and set up in collection bits device on the base, be provided with the finish turning tool on the finish turning device, collection bits device includes: parallel arrangement in two guide rails on the base, erect in sliding bottom plate on two guide rails, set up in sliding bottom plate goes up collection bits cover, set up in last waste basket of sliding bottom plate and set up in cylinder on the base, cylinder drive sliding bottom plate carries out reciprocating motion along the guide rail direction, treats that processing commutator cover locates drive arrangement is last.
2. The high-precision commutator finishing machine with the chip collecting device is characterized in that a groove is formed in the side face of the chip collecting cover corresponding to the position of the finishing machine.
3. The high-precision commutator finishing machine with the chip collecting device is characterized in that when the waste basket is located at the extreme position of the right end, the left side edge of the waste basket exceeds the leftmost end of the initial position of the finishing tool;
when the waste basket is located at the extreme position of the left end, the left side edge of the waste basket exceeds the leftmost end of the extreme position of the left end of the finishing tool.
4. The high-precision commutator finishing machine with the chip collecting device according to claim 1, wherein the top end of the chip collecting cover is arc-shaped, a pair of guide blocks are arranged on two side surfaces of the inner wall of the chip collecting cover, and the guide blocks are provided with acute angles α with the inner wall of the chip collecting cover.
5. The high-precision commutator finishing machine with the chip collecting device according to claim 1, wherein the chip collecting cover is provided with a cleaning motor, the cleaning motor is provided with a brush, the brush is positioned in the chip collecting cover, and the cleaning motor drives the brush to rotate.
6. The high-precision commutator finishing machine with the chip collecting device according to claim 1, wherein the driving device comprises: the transmission mechanism is arranged on the base and comprises a shell arranged on the base, a motor arranged in the shell, a transmission mechanism connected with the motor and a mandrel connected with the transmission mechanism, wherein the transmission mechanism framework is arranged on the V-shaped seat.
7. The high-precision commutator finishing machine with the chip collecting device according to claim 1, wherein the finishing machine comprises: set up in fixing base on the base, setting are in slide bracket on the fixing base and setting are in clamping platform on the slide bracket, the finish turning tool is fixed in on the clamping platform, slide bracket drive clamping platform reciprocating motion on the fixing base.
CN201921790189.3U 2019-10-23 2019-10-23 High-precision commutator finish turning machine with scrap collecting device Active CN210877565U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921790189.3U CN210877565U (en) 2019-10-23 2019-10-23 High-precision commutator finish turning machine with scrap collecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921790189.3U CN210877565U (en) 2019-10-23 2019-10-23 High-precision commutator finish turning machine with scrap collecting device

Publications (1)

Publication Number Publication Date
CN210877565U true CN210877565U (en) 2020-06-30

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CN201921790189.3U Active CN210877565U (en) 2019-10-23 2019-10-23 High-precision commutator finish turning machine with scrap collecting device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114309675A (en) * 2022-01-05 2022-04-12 西安泰金工业电化学技术有限公司 Roll surface rough and fine turning machine with accurate size, shape and position for processing cathode roll

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114309675A (en) * 2022-01-05 2022-04-12 西安泰金工业电化学技术有限公司 Roll surface rough and fine turning machine with accurate size, shape and position for processing cathode roll

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