CN211615007U - Efficient automatic feeding and discharging device - Google Patents
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Abstract
本实用新型公开了一种高效自动上下料装置,包括机架及设置在机架上的上料顶升组件、下料顶升组件、中间输送带组件及上料工位、中转工位、下料工位,所述上料工位两侧设置有固定在上料顶升组件上的上料夹紧组件,所述下料工位两侧设置有固定在下料顶升组件上的下料夹紧组件,所述中间输送带组件穿过所述上料工位、中转工位及下料工位并用于将上料工位上的料盘输送到中转工位进一步将中转工位上的料盘输送到下料工位中。该种高效自动上下料装置具有结构简单、性能稳定可靠、实施容易、工作效率高、人工成本低、安全性高等现有技术所不具备的优点。
The utility model discloses a high-efficiency automatic loading and unloading device, which comprises a frame, a feeding jacking assembly, a blanking jacking assembly, an intermediate conveyor belt assembly, a feeding station, a transfer station, a lowering The feeding station is provided with a feeding clamping assembly fixed on the feeding jacking assembly on both sides of the feeding station, and the feeding clamps fixed on the feeding jacking assembly are arranged on both sides of the feeding station The intermediate conveyor belt assembly passes through the loading station, the transfer station and the unloading station and is used to transport the tray on the loading station to the transfer station to further transfer the material on the transfer station. The discs are transported to the unloading station. The high-efficiency automatic loading and unloading device has the advantages of simple structure, stable and reliable performance, easy implementation, high work efficiency, low labor cost and high safety that the prior art does not have.
Description
技术领域technical field
本实用新型涉及一种上料机构,特别是一种高效自动上下料装置。The utility model relates to a feeding mechanism, in particular to a high-efficiency automatic feeding and discharging device.
背景技术Background technique
目前市场上对自动上下料的需求持续上涨,针对平板电脑、手机盖板等加工的自动上下料设备大都是采用传统的安装在机床Z轴上的上下料机构,拆装主轴不方便,加工效率低下,而且结构一般为双头同时取放,稳定性差,且现有的一些设备是通过人工上下料和人工中转的,人工上下料和人工中转的操作不仅影响工作效率,同时也增加了人力及经济成本。在加工玻璃工件时,由于玻璃工件为利器,人工操作时易造成工伤事故,安全性差。At present, the demand for automatic loading and unloading in the market continues to rise. Most of the automatic loading and unloading equipment for the processing of tablet computers, mobile phone covers, etc. use the traditional loading and unloading mechanism installed on the Z axis of the machine tool. Low, and the structure is generally double-headed at the same time, the stability is poor, and some existing equipment is manually loaded and transferred by manual loading and unloading. The operation of manual loading and transferring not only affects work efficiency, but also increases manpower and economic cost. When processing glass workpieces, because glass workpieces are sharp tools, it is easy to cause industrial accidents during manual operation, and the safety is poor.
综上,现有技术已无法满足现有市场的需求。To sum up, the existing technology has been unable to meet the needs of the existing market.
有鉴于此,本实用新型的目的在于提供一种新的技术方案以解决现存的技术缺陷。In view of this, the purpose of the present invention is to provide a new technical solution to solve the existing technical defects.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型提供一种高效自动上下料装置,解决了现有技术存在的实施难度高、组装及拆卸困难、稳定性差、加工效率低下、人工成本高、操作不方便、安全性差等技术缺陷。In order to overcome the deficiencies of the prior art, the utility model provides a high-efficiency automatic loading and unloading device, which solves the problems of high implementation difficulty, assembly and disassembly difficulty, poor stability, low processing efficiency, high labor cost and inconvenient operation in the prior art. , poor security and other technical defects.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种高效自动上下料装置,包括机架及设置在机架上的上料顶升组件、下料顶升组件、中间输送带组件及上料工位、中转工位、下料工位,所述上料工位两侧设置有固定在上料顶升组件上的上料夹紧组件,所述下料工位两侧设置有固定在下料顶升组件上的下料夹紧组件,所述中间输送带组件穿过所述上料工位、中转工位及下料工位并用于将上料工位上的料盘输送到中转工位进一步将中转工位上的料盘输送到下料工位中。A high-efficiency automatic loading and unloading device, including a frame and a loading jacking assembly, a blanking jacking assembly, an intermediate conveyor belt assembly, a loading station, a transfer station, and a blanking station arranged on the frame. Both sides of the feeding station are provided with feeding clamping assemblies fixed on the feeding jacking assembly, and both sides of the feeding station are provided with unloading clamping assemblies fixed on the feeding jacking assembly. The intermediate conveyor belt assembly passes through the loading station, the transfer station and the unloading station and is used to transport the material tray on the loading station to the transfer station and further transport the material tray on the transfer station to the unloading station in the workplace.
作为上述技术方案的进一步改进,所述中间输送带组件包括设置在机架上的输送带驱动电机、输送带主动轴及输送带从动轴,所述输送带主动轴及输送带从动轴上分别设置有主动带轮及从动带轮,所述主动带轮与从动带轮之间绕设有输送带,所述输送带跨过所述上料工位、中转工位及下料工位,所述输送带主动轴的一端连接到输送带驱动电机的输出端。As a further improvement of the above technical solution, the intermediate conveyor belt assembly includes a conveyor belt drive motor, a conveyor belt drive shaft and a conveyor belt driven shaft arranged on the frame, and the conveyor belt drive shaft and the conveyor belt driven shaft are on the A driving pulley and a driven pulley are respectively provided, a conveyor belt is wound between the driving pulley and the driven pulley, and the conveyor belt spans the loading station, the transfer station and the unloading station. One end of the drive shaft of the conveyor belt is connected to the output end of the drive motor of the conveyor belt.
作为上述技术方案的进一步改进,所述输送带主动轴通过主动轴安装座安装在机架上,所述输送带从动轴通过从动轴安装座安装在机架上,所述输送带驱动电机通过电机安装座安装在机架上,所述主动带轮及从动带轮均具有两个,所述输送带具有两条。As a further improvement of the above technical solution, the conveyor belt driving shaft is installed on the frame through the driving shaft mounting seat, the conveyor belt driven shaft is installed on the frame through the driven shaft mounting seat, and the conveyor belt driving motor It is mounted on the frame through the motor mounting seat, and there are two driving pulleys and two driven pulleys, and two conveyor belts.
作为上述技术方案的进一步改进,所述上料顶升组件包括安装在机架上的上料顶升电机、上料顶升板导柱及设置在上料顶升板导柱上的上料顶升板,所述上料顶升电机的输出端设置有上料顶升丝杆,所述上料顶升板上设置有适配所述上料顶升丝杆的上料顶升丝杆螺母,所述上料顶升电机可通过上料顶升丝杆及上料顶升丝杆螺母带动上料顶升板在上料顶升板导柱上滑动。As a further improvement of the above technical solution, the feeding jacking assembly includes a feeding jacking motor installed on the frame, a feeding jacking plate guide post and a feeding top arranged on the feeding jacking plate guide post Lifting plate, the output end of the feeding jacking motor is provided with a feeding jacking screw, and the feeding jacking plate is provided with a feeding jacking screw nut adapted to the feeding jacking screw The feeding jacking motor can drive the feeding jacking plate to slide on the guide post of the feeding jacking plate through the feeding jacking screw and the feeding jacking screw nut.
作为上述技术方案的进一步改进,上料夹紧组件具有两组,上料夹紧组件包括安装在上料顶升板上的上料夹紧气缸、上料夹紧导轨及设置在上料夹紧导轨上的上料夹紧滑座,所述上料夹紧滑座上设置有上料夹紧滑板,所述上料夹紧气缸的输出端通过浮动接头连接到上料夹紧滑板上并可驱动上料夹紧滑座在上料夹紧导轨上滑动,所述上料夹紧滑板上固定安装有上料夹紧块。As a further improvement of the above technical solution, there are two sets of loading and clamping assemblies, and the loading and clamping assemblies include a loading and clamping cylinder installed on the loading jacking plate, a loading and clamping guide rail and a The feeding clamping slide on the guide rail is provided with a feeding clamping slide, and the output end of the feeding clamping cylinder is connected to the feeding clamping slide through a floating joint and can be The feeding clamping slide is driven to slide on the feeding clamping guide rail, and the feeding clamping block is fixedly installed on the feeding clamping slide.
作为上述技术方案的进一步改进,所述上料顶升板上部设置有上料料架,所述上料料架上部四周设置有上料料架挡板。As a further improvement of the above technical solution, a feeding rack is provided on the upper part of the feeding lift plate, and a feeding rack baffle plate is provided around the upper part of the feeding rack.
作为上述技术方案的进一步改进,所述下料顶升组件包括安装在机架上的下料顶升电机、下料顶升板导柱及设置在下料顶升板导柱上的下料顶升板,所述下料顶升电机的输出端设置有下料顶升丝杆,所述下料顶升板上设置有适配所述下料顶升丝杆的下料顶升丝杆螺母,所述下料顶升电机可通过下料顶升丝杆及下料顶升丝杆螺母带动下料顶升板在下料顶升板导柱上滑动。As a further improvement of the above technical solution, the blanking jacking assembly includes a blanking jacking motor installed on the frame, a blanking jacking plate guide post and a blanking jacking set on the blanking jacking plate guide post The output end of the blanking jacking motor is provided with a blanking jacking screw, and the blanking jacking plate is provided with a blanking jacking screw nut adapted to the blanking jacking screw, The blanking jacking motor can drive the blanking jacking plate to slide on the guide post of the blanking jacking plate through the blanking jacking screw and the blanking jacking screw nut.
作为上述技术方案的进一步改进,下料夹紧组件具有两组,下料夹紧组件包括安装在下料顶升板上的下料夹紧气缸、下料夹紧导轨及设置在下料夹紧导轨上的下料夹紧滑座,所述下料夹紧滑座上设置有下料夹紧滑板,所述下料夹紧气缸的输出端通过浮动接头连接到下料夹紧滑板上并可驱动下料夹紧滑座在下料夹紧导轨上滑动,所述下料夹紧滑板上固定安装有下料夹紧块。As a further improvement of the above technical solution, there are two sets of blanking and clamping components, and the blanking and clamping components include a blanking and clamping cylinder installed on the blanking lifting plate, a blanking and clamping guide rail, and a blanking and clamping guide rail arranged on the blanking and clamping guide rail. The blanking clamping slide is provided with a blanking clamping slide, and the output end of the blanking and clamping cylinder is connected to the blanking clamping slide through a floating joint and can drive the lowering. The material clamping sliding seat slides on the material unloading clamping guide rail, and a material unloading clamping block is fixedly installed on the material unloading clamping slide plate.
作为上述技术方案的进一步改进,所述下料顶升板上部设置有下料料架,所述下料料架上部四周设置有下料料架挡板。As a further improvement of the above technical solution, a blanking rack is arranged on the upper part of the blanking lift plate, and a blanking rack baffle is arranged around the upper part of the blanking rack.
作为上述技术方案的进一步改进,所述中转工位与下料工位之间设置有阻挡组件,所述阻挡组件包括固定设置在机架上的阻挡气缸及设置在所述阻挡气缸的输出端设置的阻挡基座,所述阻挡基座下部固定设置有阻挡块,所述中转工位两侧设置有中托侧挡板,所述中托侧挡板通过挡板支撑座固定安装在机架上。As a further improvement of the above technical solution, a blocking component is provided between the transfer station and the blanking station, and the blocking component includes a blocking cylinder fixed on the frame and a blocking cylinder arranged on the output end of the blocking cylinder. The blocking base is fixedly provided with a blocking block at the lower part of the blocking base, and the middle support side baffles are provided on both sides of the transfer station, and the middle support side baffles are fixedly installed on the rack through the baffle support seat .
本实用新型的有益效果是:本实用新型提供了一种高效自动上下料装置,该种高效自动上下料装置可通过上料顶升组件、下料顶升组件、上料夹紧组件、下料夹紧组件及中间输送带组件实现工件的自动上下料工作,具有结构简单、实施方便、组装及拆卸容易、性能稳定可靠、自动化程度高的优点,在具体应用时可有效提升工作效率及降低人工人本,另外,由于自动化程度高,人工参与的过程少,极大降低玻璃工件对工人的损伤风险,大幅度提高安全性能,操作也更加方便。The beneficial effects of the utility model are as follows: the utility model provides a high-efficiency automatic loading and unloading device. The clamping assembly and the intermediate conveyor belt assembly realize the automatic loading and unloading of workpieces, and have the advantages of simple structure, convenient implementation, easy assembly and disassembly, stable and reliable performance, and high degree of automation. In specific applications, it can effectively improve work efficiency and reduce labor. Human-oriented, in addition, due to the high degree of automation and less manual participation in the process, the risk of damage to workers from glass workpieces is greatly reduced, the safety performance is greatly improved, and the operation is more convenient.
总之,该种高效自动上下料装置解决了现有技术存在的实施难度高、组装及拆卸困难、稳定性差、加工效率低下、人工成本高、操作不方便、安全性差等技术缺陷。In short, the high-efficiency automatic loading and unloading device solves the technical defects of the prior art, such as high implementation difficulty, difficulty in assembly and disassembly, poor stability, low processing efficiency, high labor cost, inconvenient operation, and poor safety.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型的装配示意图;Fig. 1 is the assembly schematic diagram of the present utility model;
图2是本实用新型另一角度的装配示意图;Fig. 2 is the assembly schematic diagram of another angle of the present utility model;
图3是本实用新型的应用状态图。FIG. 3 is an application state diagram of the present invention.
具体实施方式Detailed ways
以下将结合实施例和附图对本实用新型的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本实用新型的目的、特征和效果。显然,所描述的实施例只是本实用新型的一部分实施例,而不是全部实施例,基于本实用新型的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本实用新型保护的范围。另外,专利中涉及到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。本实用新型创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合,参照图1、图2、图3。The concept, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, features and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, those skilled in the art can obtain other embodiments without creative work, All belong to the scope of protection of the present invention. In addition, all the coupling/connection relationships involved in the patent do not mean that the components are directly connected, but refer to a better coupling structure by adding or reducing coupling accessories according to the specific implementation. Various technical features in the invention of the present invention can be combined interactively under the premise of not contradicting each other, refer to FIG. 1 , FIG. 2 , and FIG. 3 .
一种高效自动上下料装置,包括机架1及设置在机架1上的上料顶升组件2、下料顶升组件3、中间输送带组件4及上料工位、中转工位、下料工位,所述上料工位两侧设置有固定在上料顶升组件2上的上料夹紧组件5,所述下料工位两侧设置有固定在下料顶升组件3上的下料夹紧组件6,所述中间输送带组件4穿过所述上料工位、中转工位及下料工位并用于将上料工位上的料盘7输送到中转工位进一步将中转工位上的料盘7输送到下料工位中;所述中转工位与下料工位之间设置有阻挡组件8,所述阻挡组件8包括固定设置在机架1 上的阻挡气缸81及设置在所述阻挡气缸81的输出端设置的阻挡基座 82,所述阻挡基座82下部固定设置有阻挡块83,所述中转工位两侧设置有中托侧挡板91,所述中托侧挡板91通过挡板支撑座92固定安装在机架1上。A high-efficiency automatic loading and unloading device, including a frame 1 and a
优选地,所述中间输送带组件4包括设置在机架1上的输送带驱动电机41、输送带主动轴42及输送带从动轴43,所述输送带主动轴 42及输送带从动轴43上分别设置有主动带轮44及从动带轮45,所述主动带轮44与从动带轮45之间绕设有输送带46,所述输送带46跨过所述上料工位、中转工位及下料工位,所述输送带主动轴42的一端连接到输送带驱动电机41的输出端;所述输送带主动轴42通过主动轴安装座47安装在机架1上,所述输送带从动轴43通过从动轴安装座48安装在机架1上,所述输送带驱动电机41通过电机安装座 49安装在机架1上,所述主动带轮44及从动带轮45均具有两个,所述输送带46具有两条。Preferably, the intermediate conveyor belt assembly 4 includes a conveyor
优选地,所述上料顶升组件2包括安装在机架1上的上料顶升电机21、上料顶升板导柱22及设置在上料顶升板导柱22上的上料顶升板23,所述上料顶升电机21的输出端设置有上料顶升丝杆,所述上料顶升板23上设置有适配所述上料顶升丝杆的上料顶升丝杆螺母,所述上料顶升电机21可通过上料顶升丝杆及上料顶升丝杆螺母带动上料顶升板23在上料顶升板导柱22上滑动;上料夹紧组件5具有两组,上料夹紧组件5包括安装在上料顶升板23上的上料夹紧气缸51、上料夹紧导轨52及设置在上料夹紧导轨52上的上料夹紧滑座53,所述上料夹紧滑座53上设置有上料夹紧滑板54,所述上料夹紧气缸51的输出端通过浮动接头连接到上料夹紧滑板54上并可驱动上料夹紧滑座53在上料夹紧导轨52上滑动,所述上料夹紧滑板54 上固定安装有上料夹紧块55;所述上料顶升板23上部设置有上料料架,所述上料料架上部四周设置有上料料架挡板24。Preferably, the
优选地,所述下料顶升组件3包括安装在机架1上的下料顶升电机31、下料顶升板导柱32及设置在下料顶升板导柱32上的下料顶升板33,所述下料顶升电机31的输出端设置有下料顶升丝杆,所述下料顶升板33上设置有适配所述下料顶升丝杆的下料顶升丝杆螺母,所述下料顶升电机31可通过下料顶升丝杆及下料顶升丝杆螺母带动下料顶升板33在下料顶升板导柱32上滑动;下料夹紧组件6具有两组,下料夹紧组件6包括安装在下料顶升板33上的下料夹紧气缸61、下料夹紧导轨62及设置在下料夹紧导轨62上的下料夹紧滑座63,所述下料夹紧滑座63上设置有下料夹紧滑板64,所述下料夹紧气缸61的输出端通过浮动接头连接到下料夹紧滑板64上并可驱动下料夹紧滑座63在下料夹紧导轨62上滑动,所述下料夹紧滑板64 上固定安装有下料夹紧块65;所述下料顶升板33上部设置有下料料架,所述下料料架上部四周设置有下料料架挡板34。Preferably, the
具体实施本实用新型时,先将待加工的的料盘7放置在上料工位上部,上料工位中的料盘7中放置有待加工原料。When the utility model is specifically implemented, the material tray 7 to be processed is first placed on the upper part of the feeding station, and the raw material to be processed is placed in the feeding tray 7 in the feeding station.
装置开始工作后,两组所述上料夹紧组件5中的上料夹紧气缸 51驱动上料夹紧块55后退并松开对最下面的一个料盘7的夹持,上料工位上部的料盘7被上料顶升组件2中的上料顶升板23支撑住;进一步,上料顶升组件2中的上料顶升电机21通过上料顶升丝杆及上料顶升丝杆螺母将上料顶升板23下降,直到最下面一个料盘7被放置到输送带46。进一步,所述中间输送带组件4中的输送带驱动电机41通过输送带主动轴42、输送带从动轴43、主动带轮44及从动带轮45带动输送带46运转,输送带46将最下面一个料盘7输送到中转工位,料盘7被输送带46输送到中转工位后,料盘7的前端被阻挡组件8阻挡并定位;进一步,其他加工设备会将料盘7中的待加工工件取走加工并将已经加工的工件放入到中转工位上的料盘7 中,待中转工位上的料盘7装满已经加工的工件后,所述阻挡组件8 中的阻挡气缸81会驱动阻挡基座82及阻挡块83上升,这时候,料盘7可一通过阻挡组件8,中间输送组件4中的输送带46继续将装满已加工工件的料盘7送入到下料工位中,于此同时,另一个装满待加工工件的料盘7会动上料工位输送到中转工位处。从中转工位处料盘7进入到下料工位前,两组所述的下料夹紧组件6中的下料夹紧气缸61会驱动下料夹紧块65夹紧最下面一料盘7,最下面一个料盘7 被下料夹紧块65夹紧后,下料顶升组件3会通过下料顶升电机21驱动下料顶升板23将下料工位上的料盘7顶升,直到下料工位上的最下面一个料盘76与输送带46之间的空间可以送入一个料盘7的高度后停止,这时候,被输送带46动中转工位上送入的装满已加工工件的料盘7就可以顺利送入到下料工位中。After the device starts to work, the
上述过程不断往复循环就可以实现自动化送料工作。The continuous reciprocating cycle of the above process can realize the automatic feeding work.
以上是对本实用新型的较佳实施进行了具体说明,但本实用新型创造并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可做出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a detailed description of the preferred implementation of the present utility model, but the invention of the present utility model is not limited to the described embodiments, and those skilled in the art can also make various equivalents under the premise of not violating the spirit of the present utility model. Modifications or substitutions, and these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.
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