CN211614465U - Automatic cutting equipment of panel - Google Patents
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- 238000005520 cutting process Methods 0.000 title claims abstract description 63
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000004064 recycling Methods 0.000 abstract description 5
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- 239000002184 metal Substances 0.000 description 14
- 230000032258 transport Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 2
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Abstract
本申请提供一种板材自动化切割设备,包括板材上料装置,所述板材上料装置一侧设有用于输送板材的定位输送装置,所述定位输送装置的输出端设有裁切装置,所述定位输送装置下方设有成品输送装置,所述成品输送装置一侧设有用于将掉落至所述成品输送装置上的板材废料推离所述成品输送装置的第一废料推送装置,所述定位输送装置的输出端一侧设有用于将所述定位输送装置上的板材废料推离所述定位输送装置的第二废料推送装置。本申请提供的板材自动化切割设备,不仅裁切自动化,而且上料、裁切成品和废料的回收都是全自动化作业,无需工作人员手持作业,操作简单,劳动强度小,省时省力,作业安全,十分方便企业的生产应用,有利于企业的生产和发展。
The present application provides an automated sheet cutting device, including a sheet feeding device, a positioning conveying device for conveying sheets is provided on one side of the sheet feeding device, a cutting device is provided at the output end of the positioning conveying device, a finished product conveying device is provided below the positioning conveying device, a first waste pushing device is provided on one side of the finished product conveying device for pushing sheet waste that falls onto the finished product conveying device away from the finished product conveying device, and a second waste pushing device is provided on one side of the output end of the positioning conveying device for pushing sheet waste on the positioning conveying device away from the positioning conveying device. The automated sheet cutting device provided by the present application is not only automated in cutting, but also fully automated in loading, cutting finished products and recycling of waste, without the need for manual operation by staff, simple in operation, low in labor intensity, time-saving and labor-saving, safe in operation, very convenient for production and application of enterprises, and beneficial to the production and development of enterprises.
Description
【技术领域】【Technical field】
本申请涉及自动化技术领域,尤其涉及板材自动化切割设备。The present application relates to the field of automation technology, and in particular, to automatic plate cutting equipment.
【背景技术】【Background technique】
在制作五金产品的过程中,往往需要对五金板材进行切割开料作业,现有的工作人员通常是手持切割装置对五金板材进行切割,不但操作麻烦,劳动强度大,费时费力,而且还极其危险,容易对工作人员造成伤害,甚至危及到工作人员的生命安全,造成严重的生产事故,不利于企业的生产和发展。In the process of making hardware products, it is often necessary to cut the metal plates. The existing staff usually cut the metal plates with a hand-held cutting device, which is not only troublesome to operate, labor-intensive, time-consuming and labor-intensive, but also extremely dangerous. , it is easy to cause injury to the staff, and even endanger the life safety of the staff, causing serious production accidents, which is not conducive to the production and development of the enterprise.
【发明内容】[Content of the invention]
为了解决上述问题,本申请提供了一种板材自动化切割设备。In order to solve the above problems, the present application provides an automatic plate cutting equipment.
本申请由以下技术方案实现的:This application is realized by the following technical solutions:
板材自动化切割设备,包括板材上料装置,所述板材上料装置一侧设有用于输送板材的定位输送装置,所述定位输送装置的输出端设有裁切装置,所述定位输送装置下方设有成品输送装置,所述成品输送装置一侧设有用于将掉落至所述成品输送装置上的板材废料推离所述成品输送装置的第一废料推送装置,所述定位输送装置的输出端一侧设有用于将所述定位输送装置上的板材废料推离所述定位输送装置的第二废料推送装置。Plate automatic cutting equipment, including plate feeding device, one side of the plate feeding device is provided with a positioning and conveying device for conveying the plate, the output end of the positioning and conveying device is provided with a cutting device, and a lower part of the positioning and conveying device is provided. There is a finished product conveying device, and one side of the finished product conveying device is provided with a first scrap pushing device for pushing the plate scraps dropped onto the finished product conveying device away from the finished product conveying device, and the output end of the positioning conveying device is One side is provided with a second scrap pushing device for pushing the plate scraps on the positioning and conveying device away from the positioning and conveying device.
如上所述的板材自动化切割设备,所述定位输送装置包括输送机架,所述输送机架上设有用于将板材推送至所述裁切装置处的板材推送机构和设于与所述裁切装置对应的位置处用于对板材进行定位的板材定位机构。As mentioned above, the automatic plate cutting equipment, the positioning and conveying device includes a conveying frame, and the conveying frame is provided with a plate pushing mechanism for pushing the plate to the cutting device, and a plate pushing mechanism arranged on the conveying frame and the cutting device. A board positioning mechanism used for positioning the board at the corresponding position of the device.
如上所述的板材自动化切割设备,所述板材推送机构包括设于所述输送机架上沿推送方向延伸的推送滑轨和推送齿条,所述推送滑轨上设有滑动配合的推料移动座,所述推料移动座上设有用于推动板材的推料杆以及驱动电机,所述驱动电机上设有与所述推送齿条相啮合的传动齿轮。In the above-mentioned automatic plate cutting equipment, the plate push mechanism includes a push rail and a push rack that are arranged on the conveyor frame and extend along the push direction, and the push slide rail is provided with a sliding material pushing movement. The material pushing moving seat is provided with a pushing rod for pushing the sheet and a driving motor, and the driving motor is provided with a transmission gear meshing with the pushing rack.
如上所述的板材自动化切割设备,所述板材定位机构包括相对设置的两定位框条,两定位框条之间形成用于放置板材的容置空间,所述输送机架上设有用于驱动一定位框条靠近或远离另一定位框条的定位驱动装置。In the above-mentioned automatic plate cutting equipment, the plate positioning mechanism includes two positioning frames arranged opposite to each other, and a accommodating space for placing the plates is formed between the two positioning frames, and the conveyor frame is provided with a drive for driving a plate. The positioning frame is close to or away from the positioning driving device of the other positioning frame.
如上所述的板材自动化切割设备,两定位框条之间连接有位于容置空间上方的定位条,与所述定位驱动装置传动连接的定位框条能相对所述定位条移动。In the above-mentioned automatic plate cutting equipment, a positioning bar located above the accommodating space is connected between the two positioning frame bars, and the positioning frame bar drivingly connected with the positioning driving device can move relative to the positioning bar.
如上所述的板材自动化切割设备,所述定位框条靠近所述板材推送机构的一端设有沿靠近所述板材推送机构的方向延伸并逐渐远离另一所述定位框条的导向斜板。In the above-mentioned automatic plate cutting equipment, one end of the positioning frame near the plate pushing mechanism is provided with a guiding inclined plate extending in a direction close to the plate pushing mechanism and gradually away from the other positioning frame.
如上所述的板材自动化切割设备,所述成品输送装置的输出端下方设有成品收集箱。In the above-mentioned automatic plate cutting equipment, a finished product collection box is provided below the output end of the finished product conveying device.
如上所述的板材自动化切割设备,所述板材上料装置包括用于存放板材的料架和将所述料架上的板材搬运至所述定位输送装置的上料搬运机构。In the above-mentioned automatic plate cutting equipment, the plate feeding device includes a material rack for storing the plate and a material feeding and handling mechanism for conveying the plate on the material rack to the positioning and conveying device.
如上所述的板材自动化切割设备,所述上料搬运机构包括搬运支架,所述搬运支架上设有能水平移动的搬运座,所述搬运座上设有能上下移动的搬运杆,所述搬运杆下端设有固定板,所述固定板下侧面设有板材吸盘。In the above-mentioned automatic plate cutting equipment, the loading and handling mechanism includes a transport bracket, the transport bracket is provided with a transport seat that can move horizontally, and the transport seat is provided with a transport rod that can move up and down. A fixing plate is arranged at the lower end of the rod, and a plate suction cup is arranged on the lower side of the fixing plate.
如上所述的板材自动化切割设备,所述裁切装置包括冲压切割机。In the above-mentioned automatic plate cutting equipment, the cutting device includes a punching cutting machine.
与现有技术相比,本申请有如下优点:Compared with the prior art, the present application has the following advantages:
本申请提供的板材自动化切割设备,不仅裁切自动化,而且上料、裁切成品和废料的回收都是全自动化作业,无需工作人员手持作业,操作简单,劳动强度小,省时省力,作业安全,十分方便企业的生产应用,有利于企业的生产和发展。The automatic plate cutting equipment provided by this application is not only automatic in cutting, but also fully automatic in feeding, cutting finished products and recycling of waste materials, without the need for staff to operate by hand, simple operation, low labor intensity, time-saving and labor-saving, and easy to operate. Safe, very convenient for the production and application of enterprises, and beneficial to the production and development of enterprises.
【附图说明】【Description of drawings】
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments.
图1是板材自动化切割设备的工作示意图;Fig. 1 is the working schematic diagram of sheet metal automatic cutting equipment;
图2是定位输送装置的示意图;Fig. 2 is the schematic diagram of positioning conveying device;
图3是上料搬运机构的示意图。FIG. 3 is a schematic diagram of the feeding and handling mechanism.
【具体实施方式】【Detailed ways】
为了使本申请所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
当本申请实施例提及“第一”、“第二”等序数词时,除非根据上下文其确实表达顺序之意,应当理解为仅仅是起区分之用。When ordinal numbers such as "first" and "second" are mentioned in the embodiments of the present application, unless they really express the meaning of order according to the context, it should be understood that they are only used for distinction.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
如图1至图3所示的板材自动化切割设备,包括板材上料装置1,所述板材上料装置1一侧设有用于输送板材的定位输送装置2,所述定位输送装置2的输出端设有裁切装置4,具体地,所述裁切装置4包括冲压切割机,所述定位输送装置2下方设有成品输送装置3,所述成品输送装置3一侧设有用于将掉落至所述成品输送装置3上的板材废料推离所述成品输送装置3的第一废料推送装置5,所述定位输送装置2的输出端一侧设有用于将所述定位输送装置2上的板材废料推离所述定位输送装置2的第二废料推送装置6。本实施例提供的板材自动化切割设备,不仅裁切自动化,而且上料、裁切成品和废料的回收都是全自动化作业,无需工作人员手持作业,操作简单,劳动强度小,省时省力,作业安全,十分方便企业的生产应用,有利于企业的生产和发展。As shown in Figures 1 to 3, the plate automatic cutting equipment includes a plate feeding device 1. One side of the plate feeding device 1 is provided with a positioning and conveying
进一步地,为了使裁切装置4能精准地对五金板材进行裁切,所述定位输送装置2包括输送机架21,所述输送机架21上设有用于将板材推送至所述裁切装置4处的板材推送机构22和设于与所述裁切装置4对应的位置处用于对板材进行定位的板材定位机构23。Further, in order to enable the
进一步地,为了有效并精准地向裁切装置处推送五金板材,所述板材推送机构22包括设于所述输送机架21上沿推送方向延伸的推送滑轨221和推送齿条222,所述推送滑轨221上设有滑动配合的推料移动座223,所述推料移动座223上设有用于推动板材的推料杆224以及驱动电机225,所述驱动电机225上设有与所述推送齿条222相啮合的传动齿轮226。结构简单,板材推送效果良好。Further, in order to effectively and accurately push the metal sheet to the cutting device, the
进一步地,所述板材定位机构23包括相对设置的两定位框条231,两定位框条231之间形成用于放置板材的容置空间232,所述板材推送机构22将五金板材推送入所述容置空间232内,所述输送机架21上设有用于驱动一定位框条231靠近或远离另一定位框条231的定位驱动装置233。通过定位驱动装置233的驱动使两定位框条231从五金板材的两侧边夹紧带裁切的五金板材,确保在裁切的过程中五金板材不会发生水平偏移,使五金板材的裁切精准度得到保证,结构简单且能稳定定位。为了防止在裁切的过程中五金板材会向上翘起脱离定位输送装置,两定位框条231之间连接有位于容置空间232上方的定位条234,与所述定位驱动装置233传动连接的定位框条231能相对所述定位条234移动。Further, the
为了方便所述板材推送机构22将五金板材推送入所述容置空间232内,所述定位框条231靠近所述板材推送机构22的一端设有沿靠近所述板材推送机构22的方向延伸并逐渐远离另一所述定位框条231的导向斜板2311,通过导向斜板2311的导向作用使板材能更轻易地推送入容置空间内。In order to facilitate the
进一步地,为了方便回收裁切后的五金成品,所述成品输送装置3的输出端下方设有成品收集箱7。具体地,为了使设备整体结构更为紧凑,所述成品收集箱7设于所述输送机架21内。Further, in order to facilitate recycling of the cut hardware products, a
进一步地,为了有效实现上料的全自动化,所述板材上料装置1包括用于存放板材的料架11和将所述料架11上的板材搬运至所述定位输送装置2的上料搬运机构12。具体地,所述上料搬运机构12包括搬运支架121,所述搬运支架121上设有能水平移动的搬运座122,所述搬运座122上设有能上下移动的搬运杆123,所述搬运杆123下端设有固定板124,所述固定板124下侧面设有用于吸附板材的板材吸盘125。结构简单且搬运方便。Further, in order to effectively realize full automation of material loading, the plate loading device 1 includes a material rack 11 for storing plates and a material loading and handling device for conveying the plates on the material rack 11 to the positioning and conveying
为了提高裁切工作效率,可在料架的两侧分别设置定位输送装置2、裁切装置4、成品输送装置3、第一废料推送装置5、第二废料推送装置6和成品收集箱7。In order to improve the cutting efficiency, a
本实施例工作原理如下:The working principle of this embodiment is as follows:
板材上料装置1将待裁切的五金板材搬运至定位输送装置2上,定位输送装置2将待裁切的五金板材定位输送至裁切装置4,裁切装置4在对五金板材废料部分进行裁切时,成品输送装置3停止输送,经裁切后的板材废料从定位输送装置2处掉落至成品输送装置3处,第一废料推送装置5将掉落至所述成品输送装置3上的板材废料推离所述成品输送装置3以进行回收,板材废料裁切完成后,对五金板材有用部分进行裁切,此时成品输送装置3启动输送,成品输送装置3将经裁切后掉落至所述成品输送装置3上的五金成品输送至成品收集箱7以进行收集,五金成品裁切完成后,留在定位输送装置上的板材废料通过第二废料推送装置6推离定位输送装置以回收。The plate feeding device 1 transports the metal plate to be cut to the positioning and conveying
如上所述是结合具体内容提供的一种实施方式,并不认定本申请的具体实施只局限于这些说明。凡与本申请的方法、结构等近似、雷同,或是对于本申请构思前提下做出若干技术推演或替换,都应当视为本申请的保护范围。The above is an embodiment provided in combination with specific content, and it is not considered that the specific implementation of the present application is limited to these descriptions. Any method, structure, etc. that are similar to or similar to those of the present application, or some technical deductions or substitutions are made on the premise of the concept of the present application, shall be regarded as the protection scope of the present application.
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| CN113020683A (en) * | 2021-03-25 | 2021-06-25 | 余姚市银达电器有限公司 | Steel band pay-off cutting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113020683A (en) * | 2021-03-25 | 2021-06-25 | 余姚市银达电器有限公司 | Steel band pay-off cutting device |
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